The present disclosure relates to a mobile mining machine, and more particularly to a mobile mining machine for driving tunnels, galleries or shafts into hard rock and the like.
In tunnel mining, movable (mobile) mining machines have long been known with which a tunnel shaft can be driven forwards particularly also in hard rock. Corresponding tunnel boring machines, which have at the front side of a machine frame a cutting wheel as the tool drum with cutting discs arranged around the periphery of the cutting wheel are known, for example, from U.S. Pat. No. 4,548,442 or U.S. Pat. No. 5,234,257.
The present disclosure is based on a mining machine as well as a method according to WO 2010/050 872 A1. The corresponding machine is provided both for driving in tunnels and also in general for mining excavation, and works like the other known tunnel boring machines with a tool drum rotating about a drum axis and having on its periphery a number of radially outwardly directed spread-out excavating tools in the form of cutting discs. By means of a cantilever arm fitted at its front end with the tool drum, and a pivotal device, with which the cantilever arm can be pivoted relative to the movable machine base frame, the material is cut away at the work front or at the head face in front of the cutting head by pivoting the cutting head to and fro. With the mobile mining machine known from WO 2010/050 872 A1, the cutting discs can freely rotate in their suspension. The cutting discs are arranged spread out over the periphery of the tool drum so that the rotational axes of some of the cutting discs are parallel to the rotational axis of the tool drum and the rotational axes of other cutting discs stand inclined to the rotational axis of the tool drum. Through the spread-out arrangement of a number of cutting discs, with each pivotal movement with each cutting disc material is to be cut out only partially. Hereby, the load on the individual cutting discs, and, thus, the wear on the excavating tools on the cutting wheel is kept down. The pivotal axis for the pivotal movement stands substantially perpendicular at least to the drive chassis of the machine base frame. The cantilever arm can be raised or lowered via a tilt cylinder in order to break down material with the cutting wheel at different heights or banks. According to one embodiment, the pivotal movement of the tool drum takes place along an arc face, which is formed at the front end of the cantilever arm. Furthermore, a configuration of a mining machine is disclosed in WO 2010/050 872 A1 wherein two or three cutting wheels are provided. These cutting wheels can then each be pivoted inwards and outwards about a pivotal bearing relative to the machine base frame. The individual cutting wheels are thereby to be suspended from a frame, which can be turned about the tunnel longitudinal axis in order, by rotating the frame which holds the numerous cutting wheels, to be able to drive a tunnel in and forward with the oppositely movable cutting wheels, which themselves can only be pivoted perpendicular to the rotational axis of the tool drum.
In addition to driving in tunnels with in principle passively operating cutting discs, from US 2010/0001574 A1 or U.S. Pat. No. 7,631,942 B2 of the applicant, milling or drilling mining machines are also known having self-rotating excavating tools, which are mounted on a rotatable drum. The actual excavating tools on those mining machines consist of individual chisel tips which rotate with mostly high rotational speed about the rotational axis of a tool holder wherein the tool holder is fitted with several tool chisels. By rotation of the tool drum, only individual chisels of one tool holder have short term contact at the same time with the rock, which is to be excavated. Since with these mining machines only some few chisel tips or only one single chisel tip is/are in contact with the rock, which is to be excavated, a relatively low contact pressure force is necessary although a high excavating force can still be achieved.
The object of the present disclosure is to provide a mobile mining machine with which tunnels, galleries or shafts can be driven in or advanced even in hard rock with a high mining output and low tool wear.
Moreover, the present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems.
According to one aspect of the present disclosure, a mobile mining machine may comprise a movable machine base frame and a tool drum rotatable about a drum axis. The tool drum may include excavating tools arranged around the periphery of the tool drum. The mobile mining machine may further comprise a rotational drive to drive the tool drum, and a cantilever unit including a base part and a front support arm part on which the tool drum is rotatably mounted. The mobile mining machine may further comprise a pivotal device to pivot the cantilever unit relative to the machine base frame, a tilt device to tilt the cantilever unit, and a rotary mechanism. The rotary mechanism may be mounted between the support arm part and the base part to rotate the support arm part and the tool drum relative to the base part about a longitudinal axis of the cantilever unit.
In another aspect of the present disclosure, a method for driving tunnels, galleries or shafts into hard rock or the like may comprise providing a mobile mining machine as exemplary disclosed herein, and pivoting the cantilever unit about the pivotal axis. The method may further comprise excavating material at a work face with the rotating tool drum during the pivotal process in both pivotal directions, and rotating the drum axis of the tool drum between each pivotal process via the rotary mechanism during excavation of material the work face, whereby material is continuously excavated with the excavating tools.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
Advantages and configurations of a mining machine according to the present disclosure as well as the method to be carried out herewith for excavating material are apparent from the following description of one embodiment illustrated diagrammatically in the drawing. In the drawings:
The following is a detailed description of exemplary embodiments of the present disclosure. The exemplary embodiments described therein and illustrated in the drawings are intended to teach the principles of the present disclosure, enabling those of ordinary skill in the art to implement and use the present disclosure in many different environments and for many different applications. Therefore, the exemplary embodiments are not intended to be, and should not be considered as, a limiting description of the scope of patent protection. Rather, the scope of patent protection shall be defined by the appended claims.
According to the present disclosure, it is proposed that the cantilever unit may have a front support arm part on which the tool drum is mounted on one side, and a base part. Between the support arm part and the base part there is a rotary mechanism for turning the support arm part and, hereby, also the tool drum or drum axis relative to the base part about a longitudinal axis of the cantilever unit. Through the rotary mechanism which is present between the support arm part on one side and the base part on the other, it may be possible, in the case of a one-sided mounted tool drum, to guide the tool drum permanently so that the drum axis always points in the direction of movement of the cantilever unit. Hereby, individual tool chisels of the excavating tools can be continuously in material engagement with the mining work front.
In
The tool drum 4 is mounted on one side on a support arm part 8. The support arm part 8 forms a quasi-single arm rocker for the one-sided rotatable support of the tool drum 4. The support arm part 8 in turn forms together with a base part 9 the cantilever unit 5, wherein between the support arm part 8 on the one hand and the base part 9 on the other, according to the present disclosure, there is an interposed rotary mechanism 11 with which the support arm part 8, and thus also the drum axis T of the tool drum 4, can be pivoted relative to the base part 9 about a longitudinal axis L (indicated in
The structure of the tool drum as well as of the support arm part 8 designed as a single arm rocker will be explained now initially with reference to the diagrammatic illustration in
It can further be seen from
The external drive of the tool drum 4 in turn takes place by means of a rotational drive (26,
Reference is now made to
In some embodiments, the tool drum 4 defines a preferred cutting direction S which may be substantially parallel to the tool drum axis T of the tool drum 4 and/or substantially perpendicular to the longitudinal axis L of the cantilever unit 5.
The procedure for excavating material with the mobile mining machine 10 will now be explained with reference in particular to FIGS. 3 and 5A-5L.
The excavating cycle, which can be actuated with the mobile mining machine 10 comprising a rotary mechanism 11, is shown progressively again in
For the person skilled in the art numerous modifications are apparent from the preceding description which are to fall within the field of protection of the claims. All the illustrations of the gearing and also the arrangement of the tool chisels etc. serve solely for explaining the structure of the mining machine. As rotary mechanism can be used various different constructions which enable a sufficient pivoting of two relatively powerful connecting flanges relative to one another. The rotary mechanism can be driven by way of example by worm gears wherein two interconnected pivot rings, of which one is connected to the support arm part and the other is connected to the base part or rotational drive, are pivoted relative to one another. As a rule, it is sufficient if the rotary mechanism permits pivoting of the drum axis about 180° in both directions, thus overall about 360°. The number of tool holders spread around the periphery and the number of tool chisels on the tool holders can vary and all the processing directions and movement runs can be reversed. Both the tilting about the tilt axis and also the pivoting about the pivotal axis can also be carried out with drive members other than cylinders.
With the mobile mining machine according to the present disclosure, each of the several excavating tools, which are spread out over the periphery, comprises a rotatable tool holder with a support head, which holds several tool chisels each, wherein the rotational axes of the tool holders preferably each run inclined to the drum axis. Through the superimposition of the rotational movement of the tool drum and the rotational movement of the tool holder holding the tool chisels on the periphery of the tool drum, the excavation of the material takes place outside of the periphery of the tool drum and a very short compact impulse-like engagement of the individual processing chisels in the rock to be excavated at the mining front may be achieved. Despite the high excavating force, which may be achieved by means of the excavating tools, only a relatively light contact pressure force of the tool drum may be required against the rock, which is being excavated, whereby the corresponding tool drum may be used with great advantage on a mobile mining machine. Through the preferably provided inclined position of the rotational axes of the tool holders relative to the normal to the drum axis, it may be reached that the individual tool chisels by maintaining a free angle corresponding to the inclined position of the rotational axes move into contact with the material, which is being excavated, only at the work front and can chip out material accordingly at the work front. Several tool chisels are mounted on each tool holder, wherein several tool chisels can not only be mounted peripherally-offset on the same part circle but also can be arranged at different radial distances from the rotational axis of the respective tool holder and from the drum axis. Furthermore with the tool drum it may be possible to excavate a work front or mining face, which may be higher and wider than the effective diameter of the tool drum, which is carrying out the excavating work. Through the rotary mechanism, which is present, material can be continuously worked at the mining work front, for example, in three horizontal surface tracks, namely a topmost, middle and lowermost surface track, wherein a material excavation also takes place continuously by means of the work drum even during the changeover between the middle and the uppermost or lowermost tool track. Since the alignment of the drum axis of the tool drum is changed by means of the rotary mechanism corresponding to the direction of movement of the cantilever unit, a material excavation can also take place during a change in the level in which material is excavated whilst maintaining the same material engagement containers. The tool drum is moved to and fro during the material excavation by means of the pivotal device between the two side stacks of the tunnel or the like, and is moved at the same time by means of the tilt device between the bed and roof of the tunnel which is to be driven forwards. Through the rotary mechanism it may be possible in turn, in relation to a central position in which the drum axis runs horizontal, to achieve a rotation about at least 180° in both directions relative to this starting position, wherefore the excavating tools on the tool drum always lie opposite the material being excavated with the same side at the front and excavate the material accordingly. The support arm part, which may be preferably designed as a single arm rocker, is located during the excavating process always at the back in relation to the direction of movement of the cantilever unit, therefore in the shadow of the tool drum, whereby material can be continuously excavated with the tool chisels during the pivotal movement and tilting movement.
It may be particularly advantageous if the rotational drive for the tool drum is mounted in the base part, particularly if an output shaft of the rotational drive is aligned centrally to the longitudinal axis of the cantilever unit, since then the rotary mechanism need move solely the tool drum and not the necessary rotational drive for the tool drum and it may be equally relatively simply ensured that the tool drum can be driven permanently independently of the rotational position of the rotary mechanism.
It may be particularly advantageous if the support arm part is designed substantially L-shaped and/or is hollow, whereby a gear train may be mounted protected in the inside of the support arm part and used in particular to transfer the rotational movement of the output shaft to a drive gearwheel for the tool drum. As is known in detail from US 2010/0001574 A1 as regards a tool drum with transversely positioned, where applicable also obliquely transversely positioned, tool holders, the rotational drive for the tool drum can equally also be used as rotational drive for the individual tool holders by mounting a fixed gearwheel on the axis of the tool drum. This fixed gearwheel meshes with driving gearwheels, which are connected rotationally secured to the individual tool holders and convert the rotation of the tool drum into a derived rotation of the tool holders. It would also be possible as an alternative to provide each individual tool holder with a separate drive.
With the mining machine according to the present disclosure the tilt device may preferably comprise at least one, more particularly two lift cylinders, which is or are fastened by one cylinder end on a cylinder stop on the base part and by another cylinder end on a pivotal base. It is particularly advantageous if the pivotal base is mounted in turn pivotally on a slide carriage device, which is longitudinally displaceable relative to the machine base frame and which enables the cutting depth to be adjusted without moving the mining machine since the slide carriage device is adjusted by the desired cutting depth relative to the mining machine in each case until the slide carriage device has reached its front stop.
With the mining machine according to the present disclosure the pivotal device may also comprise preferably pivotal cylinders as the driving members. These can be mounted particularly expediently between the pivotal base and the slide carriage device, and, thus, cause in a relatively simple way a pivotal movement of the pivotal base about a pivotal axis running orthogonally to the slide carriage device. It may be particularly advantageous if the pivotal axis, a tilt axis of the cantilever unit and the longitudinal axis of the cantilever unit have a common intersection point. The mining machine can, however, also be designed so that the individual axes have no common intersection point, or only two of the axes have an intersection point.
In order to be able to reach a favourable pivotal movement of the pivotal base, it may be advantageous if the pivotal cylinders are fastened on the pivotal base on cylinder stops whose spacing is greater than the spacing of the fastening points of the pivotal cylinders on the slide carriage unit. The base part can be fastened for tilting movement on a tilting console, which is preferably fastened on the pivotal base. Through the tilting console it may be also possible to achieve an advantageous vertical spacing between the tilt axis and the bed of the tunnel even with a low drive chassis and a relatively large drum diameter of the tool drum. More advantageously the tilt axis hereby may have a vertical spacing, which is less than the effective diameter for the material excavation at the tool drum, which is determined by the working chisels each with the greatest radial distance from the drum axis. For excavating the lowermost surface track, the longitudinal axis of the cantilever unit can or must be angled downwards relative to the horizontal. For excavating a middle surface track, it can or must be angled slightly upwards in relation to a horizontal plane. For the uppermost surface track, it can or must be angled more steeply upwards accordingly. This may have the further advantage that in the middle and lowermost surface tracks, material is excavated approximately at the same distance from the tilt axis, whilst the uppermost surface track lies off-set back relative to the two other surface tracks.
For the excavating work with the individual tool chisels it may be in particular advantageous if the rotational axes of the tool holders are at an inclined angle or angle inclined to the normal to the drum axis. This incline angle to the normal, thus an angle of 90°+α, may be preferably selected so that the angle α itself lies between about 6° and 18° and more particularly amounts to about 15°±1°.
Also with the method according to the present disclosure the material excavation takes place by means of excavating tools, which comprise rotatable tool holders with one support head each holding several tool chisels, wherein the rotational axes preferably each run inclined to the drum axis. For the method according to the present disclosure it is further envisaged that the cantilever unit has, between a front support arm part, on which the tool drum is mounted on one side, and a base part, a rotary mechanism for rotating the support arm part and the tool drum relative to the base part about a longitudinal axis of the cantilever unit, for this enables the method to be carried out according to the present disclosure such that during the material excavation at a work front after each pivotal process, the drum axis of the tool drum is turned via the rotary mechanism in the direction of movement of the cantilever unit, whereby, material can be excavated continuously with the excavating tools, namely even then when the cantilever unit is pivoted vertically by means of the tilt device. During rotation of the support arm part next to the drum axis of the tool drum by means of the rotary mechanism, the tilt device can thus be actuated in order during the tilt process to excavate material with the excavating tools and to undertake the following pivotal process without interrupting the excavation process above or below the previously excavated surface or surface track.
An adjusting movement can be carried out either via the drive chassis of the mining machine, before or whilst a middle surface track is excavated, or the mining machine may have according to an advantageous embodiment a longitudinally displaceable slide carriage unit on which the pivotal base is mounted, whereby an adjusting movement can also take place via the slide carriage unit before or whilst a middle surface track is excavated.
Although the preferred embodiments of this present disclosure have been described herein, improvements and modifications may be incorporated without departing from the scope of the following claims.
Number | Date | Country | Kind |
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10 2012 107 485.2 | Aug 2012 | DE | national |
This application is a National Stage of International Patent Application No. PCT/EP2013/002430, filed Aug. 13, 2013, which claims priority to foreign German Patent Application No. 10 2012 107 485.2, filed Aug. 15, 2012, the contents of which are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/002430 | 8/13/2013 | WO | 00 |