The present invention relates a mobile scaffold for allowing a user to access upper shelves in racks such as storage racks or interior growing or cultivation racks of a racking system.
Known racking systems include fixed racking systems where racks are disposed side-by-side with an aisle provided between each two racks, and mobile racking systems that have mobile racks. In both cases the racks each have a frame supporting a number of shelves.
In the mobile racking systems, the racks are carried on ground rails that allow the racks to be displaced along the rails with a driving mechanism. Manual and automatic driving mechanisms exist. The mobile racking systems conventionally allow the mobile racks to be horizontally stacked, i.e., to be positioned adjacent to one another, while freeing a single aisle between two selected racks. This aisle will allow access to a person desiring to recuperate an article stored in the racks that are on either side of the aisle, or to place an article on those racks. To access other racks, the racks can be displaced along the rails to rearrange the horizontal stacking of the racks to create a new aisle, the racks collapsing on the previous aisle to form the new aisle. Consequently, minimal volume is occupied by the mobile rack system since an aisle is not required between each two successively adjacent racks.
To further optimize storage space, racks are often well above human height. To reach the upper shelves to store and retrieve articles, a ladder is often an undesirable solution since it is unstable and may yield injuries to users. It is consequently known to use scaffolds that may temporarily be installed in the aisles. Such scaffolds will include transverse supports that will rest on both racks situated on either side of the aisle, and a platform that in turn rests on those supports. A user may then climb onto the platform to reach the higher shelves on either one of the racks located on either side of the aisle.
These prior art systems comprise several disadvantages.
First, once the scaffold is installed, whenever a user needs to access articles located further down the aisle, or within another aisle, they need to uninstall the scaffold and install it at the new location, which requires reinstalling and securing the supports to both racks on either side in the aisle and at the new location. This is long. Also, transporting and installing the scaffold includes security issues both in manipulation and in storage, due to the heavy equipment that is carried, which leads to unfortunate injuries in the workplace to users.
Also, the prior art systems require racks on either side of the scaffold to be present. If the aisle is instead located between, say, a rack and a wall, or at the end of a racking system where no structure is present beyond the endmost rack, then a support structure needs to be provided specifically for supporting the second side of the scaffold.
Another disadvantage of prior art scaffold systems is that, since they are attached to racks on both sides of the aisle, it forces the racks to have a precise, set spacing between one another to form an aisle having the required width to fit the scaffold therein.
Also, once attached, the scaffold blocks the entire width of the aisle since it is carried by the racks on both sides, preventing passage between the scaffold and the racks.
Furthermore, prior art scaffolds require a dedicated offsite storage area where the scaffold will be stored while it is not in use in an aisle.
It is consequently an object of the invention to improve upon prior art scaffolds for racking systems.
More particularly, the present invention relates to a mobile scaffold for a racking system of the type comprising at least one rack, said scaffold comprising:
In one embodiment, said second member comprises a ground-engaging support member carried by said frame for resting on the ground.
In one embodiment, said ground-engaging member comprises ground-engaging wheels that are located on said second side of said frame.
In one embodiment, said scaffold guide member comprises guide wheels for engagement into a rail forming said rack guide member carried by said rack.
In one embodiment, said scaffold guide member further allows the scaffold to be partly supported by said rack, such that said scaffold guide member and said ground-engaging support member share the load of said scaffold.
In one embodiment, said scaffold is movable between an operative position in which said platform is generally horizontal for supporting the person above ground and in which said support member rests on the ground, and a stored position in which said frame and said platform are moved away from said operative position into a compact configuration that occupies less horizontal space than said operative position, and in which said support member is raised above ground such that the load of said scaffold is entirely supported by the rack.
In one embodiment, said platform is pivotally mounted to said frame and is pivotable between said operative and stored positions.
In one embodiment, said frame comprises a height adjustment member for adjusting the height of the platform relative to said rack support member and to said ground-engaging support member.
In one embodiment, said frame further carries a brake that is releasably engageable with either one of the scaffold guide member, the rack guide member and the rack, for releasably fixing the position of said scaffold relative to the rack.
The invention also relates to a racking system comprising at least one rack and a mobile scaffold, said scaffold comprising:
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
In the annexed drawings:
Racks 52, 54 comprise respective rack frames 62, 64 in the form of trusses that are composed of a number of interlinked beams generally referred to with reference number 66 for rack 52 and 68 for rack 54.
Each rack frame 62, 64 is identical, and rack frame 64 will hereafter be described. Beams 66 of rack frame 64 include horizontal beams 66a, 66b that are horizontally disposed by pairs to serve as supports for transverse supports 66e to receive containers such as e.g. boxes, article or plant trays (not shown). Alternately, shelf platforms (not shown) may be installed on shelf supports 66e and/or on horizontal beams 66a, 66b. Generally, depending on the type of articles or environments they are used in, racks 52, 54 may be used as storage racks to store articles, or as grow racks or cultivation racks if they are used to carry plants that are being grown in interior environments. Articles or plants are located in the shelf area 66f located above each horizontal set of horizontal beams 66a, 66b and supports 66e, including above the topmost set of horizontal beams 66a, 66b and supports 66e.
Beams 66 also include vertical beams 66c that carry horizontal beams 66a, 66b; and reinforcement beams 66d.
Racks 52, 54 are movable along rails 56, 58, 60 by means of respective carriages 70, 72 that include support wheels (concealed in
Other equipment (not shown) normally provided on racking systems may further be provided on racking system 50 such as aisle security systems, braking systems, etc . . . .
In use, users may move racks 52, 54 along rails 56, 58, 60 to horizontally stack a number of racks, while leaving a space between two consecutive racks as shown between racks 52, 54 of
Users may enter aisle A to store and retrieve articles along racks 52, 54 and more particularly in shelf areas 66f. However, one challenge in such a rack arrangement is for the users to access the top shelves when the racks are of a height above human height—which is usually the case.
According to the present invention, and as shown in
A brake 121 is carried by scaffold frame 101, and more particularly by post 110. Brake 121, when activated by a user, may engage rail 120 with a high-friction braking pad (e.g., made of rubber) that will prevent scaffold 100 from moving along rail 120, thereby setting the position of scaffold 100 along rail 120. Brake 121, when deactivated by a user, may disengage rail 120 and allow scaffold 100 to move along rail 120 once again.
The brake could instead act on another component of racking system 50, such that it could act on either one of the scaffold guide member (e.g., guide wheels 116, 118), the rack guide member (e.g., rail 120) and the rack 52 itself, for releasably fixing the position of scaffold 100 relative to rack 52.
Platform 102 is carried by a pair of longitudinal beams 122, 124 that are each fixedly attached to a pair of respective sleeves 126, 128 (for beam 122) and 130, 132 (for beam 124) at their extremities. Sleeves 126, 128, 130, 132 are each engaged by and slidable along a respective one of posts 104, 106, 108, 110 of frame 101 such that longitudinal beams 122, 124, and consequently platform 102, are vertically movable along posts 104, 106, 108, 110. U-shaped spring-loaded releasable latches 134, 136, 138, 140 are installed on sleeves 126, 128, 130, 132. The free extremities of latches 134, 136, 138, 140 extend through sleeves 126, 128, 130, 132 and through selected holes along the length of posts 104, 106, 108, 110 to releasably set the position of sleeves 126, 128, 130, 132 along posts 104, 106, 108, 110.
Frame 101 comprises two pairs of transverse reinforcement rods 144 and 146 that respectively link posts 104 and 108 and posts 106 and 110. Sleeves 126, 128, 130, 132 are C-shaped in cross-section to allow sliding along posts 104, 106, 108, 110 without rods 144, 146 interfering. Reinforcement rods 144, 146 are pivotally attached to posts 104, 106, 108, 110, for reasons explained hereinbelow.
Frame 101 comprises a longitudinal reinforcement rod 149 that horizontally extends between posts 104, 106 at the level of wheels 112, 114.
A security fence 150 is attached to, and upwardly projects from, longitudinal beams 122, 124. Fence 150 is optional. Fence 150 can have any suitable shape or size. In the embodiment shown in the drawings, fence 150 projects above two of the four sides of rectangular platform 102.
Stairs 152 are removably attached to platform 102 by means of a stair bracket 153. A ramp 154 is fixed to stairs 152. Stairs 152 include pivotable linkages 156, 158 on each side thereof, and ramp 154 is pivotally attached to linkages 156, 158, such that stairs 152 and ramp 154 may be set at different angles to accommodate different heights of platform 102 as shown in
Scaffold 100 may be moved from its stored position back into its operative position by manually forcing clasps 164, 166 so that they resiliently yield and release from their hooked engagement on rack posts 108, 110. Then, under gravity, platform 102 will pivot about hinges 160 from its upright towards its operative position, at which point wheels 112, 114 will rest on the ground. Sliding hinge members 162 will both slide and pivot to allow this displacement.
Scaffold 100 is consequently movable between an operative position in which frame 101 and platform 102 are deployed away from rack 52, in which platform 102 is generally horizontal for supporting a person above ground and in which ground wheels 112, 114 rests on the ground; and a stored position in which frame 101 and platform 102 are moved closer to rack 52 compared to the operative position such that scaffold 100 occupies less horizontal space in aisle A, and in which ground wheel 112, 114 are raised above ground such that the load of scaffold 100 is entirely supported by rack 52.
In one embodiment (not shown), scaffold rails such as rail 120 could be provided on one or both sides of each rack of the racking system 50, to correspondingly allow installation of scaffold 100 wherever a rail 134 is installed. Moreover, more than one rail could be provided on the rack at different heights, to allow usage of scaffold 100 at different heights also.
It can consequently be understood that mobile scaffold 100 may be installed and moved along aisle A by simply inserting guide wheels 116, 118 through the open end of the cross-sectionally C-shaped rail 120; and may be removed from aisle A by sliding guide wheels 116, 118 out of rail 120.
While guide wheels 116, 118 are installed within rail 120, both rack posts 108, 110 are supported by the rail 120 and, incidentally, by a single adjacent rack 52 of racking system 50. Concurrently, ground posts 104, 106 are supported on the ground with wheels 112, 114, such that scaffold 100 is supported on both sides.
While thusly engaged on adjacent rack 52, scaffold 100 may be rolled along rail 120 until a desired position is reached within aisle A. There the user may climb to stand atop platform 102 to access upper the upper shelf areas 66f of either of the two racks 52, 54 located on either side of scaffold 100. Once the user is done accessing those shelf areas 66f, they may climb down from platform 102. Stairs 152 may be used to facilitate access to, and egress from, platform 102.
Scaffold 100 may then either remain in the aisle A where it was last used; moved to another position in aisle A for further use at that new position; removed from aisle A; or pivoted into its stored position, either within aisle A while still attached to rack 54, or outside of aisle A at a desired storage location.
The support of scaffold 100 on a single side to a single rack 52 provides a vertical support for scaffold while it is in its operative position, but also provides a lateral support to prevent scaffold 100 from toppling over. The support on the ground by means of wheels 112, 114 of course supports and stabilizes the scaffold 100, but also, allows the scaffold 100 to be used in aisles having varying widths, as long as that width is at least equal to the width of the scaffold 100.
Also, by being attached to a single rack 52 on one side of aisle A, scaffold 100 allows passage of other persons between the scaffold 100 and the other rack 54 if the width of the aisle A allows it. It does not block the entire width of aisle A, as can be seen in
An additional advantage of scaffold 100 exists through its stored configuration described above. By having scaffold 100 attached to a single rack 52, it may be folded into its stored position while it remains attached to a rack 52, therefore freeing the aisle A for users to circulate therein. Scaffold 100 remains readily available within aisle A and is easily accessible. This also prevents having to have an actual offsite storage location for storing scaffold 100 while it is not in use within an aisle A.
Scaffold 100 may still be moved along rail 120 in aisle A while it is in its stored position. This allows access to articles in shelf areas 66f that are located behind scaffold 100.
Yet another advantage of scaffold 100 is that multiple scaffold rails such as rail 120 may be attached to each rack 52, 54, . . . of racking system 50, while a single mobile scaffold 100 may then be used in any aisle formed between those racks on a selected one of those multiple rails. After the initial installation of the scaffold rails, no further installation is required by the users. They may displace the mobile scaffold 100 at any location within the aisles, and install it on any desired scaffold rail in that aisle. Furthermore, the permanent installation of the scaffold rails on the racks avoids having to transport installation equipment, which is time-consuming and has unfortunate security issues both in manipulation and in storage.
A further advantage of scaffold 100 of the present invention is that it may be used in an aisle where there is a single rack on one side, and a wall or—more generally—no rack on the other side. It does not require attachment to racks on both sides of the aisle, nor of a support structure on the side opposite the rack that scaffold 100 is attached to. The present invention is particularly, although not exclusively, useful in the case of grow racks or cultivation racks, as users need to intervene regularly on the different shelves where plants are being grown in an interior environment, to tend to said plants in a known manner. Having a scaffold 100 that is easy and quick to displace, within an aisle and between aisles, and that generally has the flexibility in installation and use as described above, is an important advantage in such an environment.
Yet another advantage of the racking system 50 of the present invention is that scaffold 100 may be rolled along the rack 52 to which it is linked, without the user having to climb down. This is allowed by the engagement of guide wheels 116, 118 into rail 120, which prevents the scaffold from toppling over, or from rolling away from rack 52. It remains stable by means of this engagement. The person standing on platform 102 may consequently interact with the top shelf areas 66f all along the aisle A, without having to climb down.
In one embodiment (not shown), the transformation of scaffold 100 from its operative to its stored position may be different. For example, the platform could fold along a central axis along the platform with hinges being provided along that central axis.
Generally, according to the present invention, scaffold 100 is advantageously used in a racking system 50 comprising multiple racks, and particularly mobile racks, but it is not limited thereto, and could be used in a racking system having fixed racks, or a single fixed or mobile rack.
Scaffold 100 defines a frame 101 as described above, that in turn defines opposite first and second sides: one side is equipped with a rack support member in the form of the guide wheels 116, 118 that are carried by frame 101 for allowing releasable engagement of frame 101 to rack 52. Frame 101 comprises a second support member that may be in the form of ground wheels 112, 114 for support on the ground as described above, but, in an alternate embodiment (not shown), frame 101 could instead be supported on the ground with a different ground support member such as support feet that slide on the ground; or, in yet another embodiment (not shown), the second support member could engage the rack 52 itself instead of the ground, for example along a bottom rail that would be installed near the ground on the rack frame 62, spaced from the rail 120. In all embodiments, frame 101 is linked to a single rack 52 of racking system 50.
In one embodiment (not shown), a different scaffold guide member is used on scaffold 100 instead of guide wheels 116, 118, which engages a complementary rack guide member which could also differ from rail 120. It is understood that the intent of the complementary scaffold guide member and rack guide member is to allow the releasable engagement of frame 102 to rack 52 such that frame 101 is retained against rack, is guided along said rack 52 and may move along rack 52. For instance, frame 101 could engage rack 52 with a suitable slider member that would slidingly engage rail 120.
In one embodiment (not shown), the ground wheels 112, 114 could be replaced with slidable ground-engaging members or with universal ball-wheels allowing scaffold 100 to roll or slide in any direction. This would allow scaffold 100 to follow the rack 52 to which it is linked as rack 52 is moved along ground rails 56, 58, 60.
In one embodiment (not shown), the scaffold frame posts 108, 110 that are closest to rack 52 are also provided with ground-engaging supports. In such a case, the guide wheels 116, 118 then have only a guiding purpose and do not support the load of scaffold 100 that would be entirely supported by the four ground wheels.
Scaffold 100 is generally movable between an operative position in which frame 101 and platform 102 are deployed away from rack 52 and in which platform 102 is generally horizontal for supporting a person above ground, and a stored position in which frame 101 and platform 102 are moved closer, e.g., pivoted or folded against, rack 52 compared to the operative position so as to occupy less horizontal spaced in aisle A.
The height of platform 102 relative to the rack support member (guide wheels 116, 118) and to the ground-engaging support member (ground wheels 114, 116) has been disclosed above as comprising telescopic posts 104, 106, 108, 110, but any other height adjustment (not shown) could also be envisioned.
This application claims the benefit of U.S. Provisional Application No. 63/344,748 filed on May 23, 2022. The entire disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
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63344748 | May 2022 | US |