Not applicable.
Not applicable
This invention generally relates to horizontal drilling rigs. More specifically, the invention relates to apparatuses and methods for horizontal drilling.
The invention provides an apparatus for horizontal drilling. The apparatus has (A) a thrust frame; (B) a carriage having a spindle (or rotator) for drilling operations, wherein the carriage is positioned to move forward and backward along the thrust frame; (C) a wheel truck, wherein a rearward portion of the thrust frame can be supported in a lowered position on the wheel truck; (D) a king pin for operatively connecting a forward portion of the thrust frame to a tractor; (E) a trailer-leg assembly that can be connected operatively between: (i) the forward portion of the thrust frame; and (ii) the ground adjacent to the forward portion of the thrust frame; and wherein the trailer-leg assembly is capable of assisting in supporting the forward portion of the thrust frame: (a) in a raised position off the ground so that a connector (e.g., a fifth wheel) of a tractor can be moved into or out of position under the forward portion of the thrust frame, whereby the tractor can be removed from or connected to the forward portion of the thrust frame for towing; and (b) in a lowered position where the forward portion of the thrust frame is in a lowered position adjacent the ground, whereby the forward portion of the thrust frame can be lowered to assist positioning the thrust frame in an inclined position for horizontal drilling operations.
Preferably, the trailer-leg assembly is removable from the thrust frame.
According to a further aspect, the apparatus includes a jack assembly that can be connected operatively between: (i) a rearward portion of the thrust frame; and (ii) the ground adjacent the rearward portion of the thrust frame; wherein the jack assembly is capable of assisting in lifting or lowering the rearward portion of the thrust frame between: (a) a lowered position where the rearward portion of the thrust frame is in a lowered position supported on the wheel truck; and (b) a raised position where the rearward portion of the thrust frame is in a raised position that is higher than the lowered position. Still more preferably, the apparatus also includes a bracing assembly, wherein the bracing assembly comprises: (A) a rearward leg sub-assembly that can be connected operatively and selectively between: (i) the rearward portion of the thrust frame; and (ii) the ground adjacent to the rearward portion of the thrust frame, wherein the rearward leg sub-assembly is capable of assisting in supporting the rearward portion of the thrust frame in the raised position; and (B) a strut sub-assembly that can be connected operatively and selectively between: (i) a forward portion of the thrust frame; and (ii) a lower portion of the rearward leg sub-assembly; whereby, when the rearward portion of the thrust frame is the raised position, the thrust frame, the rearward leg sub-assembly, and the strut sub-assembly can be set and locked into a rigid, substantially triangular structural arrangement to stabilize the apparatus for drilling operations.
According to another aspect of the invention, a method for assisting in erecting a horizontal drilling rig is provided. The method includes the steps of: (A) towing a horizontal drilling rig comprising: (a) a thrust frame; (b) a carriage having a spindle for horizontal drilling operations, wherein the carriage is positioned to move forward and backward along the thrust frame; (c) a connector on the thrust frame for operatively connecting the thrust frame to a tractor; and (d) a wheel truck, wherein a rearward portion of the thrust frame can be supported in a lowered position on the wheel truck; (B) jacking up the forward portion of the thrust frame with a trailer-leg assembly and disconnecting the tractor from the thrust frame; (C) lowering the forward portion of the thrust frame adjacent to the ground; and (D) removing the trailer-leg assembly from blocking the movement of the carriage forward and backward along the thrust frame.
More preferably, the method further includes the step of: jacking upward the rearward portion of the thrust frame to a raised position relative to the lowered position. Still more preferably, the method further comprising the step of: bracing the rearward portion of the thrust frame in the raised position.
Other and further objects, features, and advantages of the present invention will be readily apparent to those skilled in the art when the following description of the preferred embodiments is read in conjunction with the accompanying drawings.
The accompanying drawing is incorporated into and forms a part of the specification to illustrate an example of the present inventions. The drawing together with the description serves to explain the inventions. The drawing is only for illustrating a preferred and alternative example of how the inventions can be made and used and is not to be construed as limiting the inventions to the illustrated and described example. Advantages of the present inventions will be apparent from a consideration of the drawing in which:
As used herein, the words “comprise,” “has,” and “include” and all grammatical variations thereof are each intended to have an open, non-limiting meaning that does not exclude additional elements or steps.
Also, as used herein, words such as “attached” or “connected” mean and include the concept of attachment through one or more other and intermediate structures, that is, a direct attachment or connection between structural elements is not necessarily required. Further, it should be appreciated that “operatively connected” means according to the principles of mechanical attachment as described and shown in the various figures of the drawing and variations thereof, as will be appreciated by those of skill in the art.
Apparatus in General
Referring first to
In general, as used herein, words describing relative orientation or position, such as “forward,” “backward,” “side,” “left,” “right,” “upper,” “lower,” “bottom,” and similar terms regarding various elements in the views of the drawing are with respect to the perspective of a hypothetical person sitting forward in the driver's seat of the towing tractor 10 when connected to the apparatus 100 as shown in
As used herein with reference to a position relative to a horizontal plane relative to the ground G, “substantially” means within an angle of about plus or minus 15 degrees to a horizontal plane.
Road Tractor
The road tractor 10 is a type of towing vehicle having a chassis 12, usually three axles, such as axels 14, a plurality of wheels, such as wheels 16, an engine and drive train (not shown), and a cab 18 (partially shown) for a driver (not shown). The wheels 16 are commonly covered by a fender 20 that surrounds the upper portions of wheels 16 to block splashing water and mud. The tractor 10 preferably has a wide coupling plate known as a fifth wheel coupling 22 bolted onto the rearward end of its chassis 12 on which a forward end of a semi-trailer can rest and pivot. A fifth wheel coupling 22 can provide a link between a semi-trailer and the towing truck, tractor unit, leading trailer, or dolly.
The Drilling Rig Apparatus as a Semi-Trailer
Referring again to
Referring to
Referring primarily to
As best shown in
Referring briefly to
Referring briefly to
Accordingly, the thrust frame 200, wheel truck 400, king pin 500, and trailer leg assemblies 600 form a semi-trailer for moving the horizontal drilling rig apparatus 100. A semi-trailer is a trailer without a front axle. The semi-trailer can be coupled and uncoupled quickly. In the event of a breakdown, a tractor can be exchanged quickly and the drilling rig delivered to its destination without undue delay. It is also possible to use a dolly to tow a semi-trailer behind a rigid truck, or behind another semi-trailer. Special tractors (known as tugs or yard trucks) can be used for example, in maneuvering semi-trailers in an equipment yard. Compared with a full trailer, a semi-trailer attached to a tractor unit is easier to reverse, since it has only one turning point (the coupling), whereas a full trailer has two turning points (the coupling and the drawbar attachment). Compared with a rigid vehicle, a semi-trailer truck has a turning circle smaller than its overall length making it more maneuverable. Of course, one of the main advantages of the present inventions, as is described in detail herein, is that the trailer-leg assembly 600 can be removed, at least out of the way of the movement of the carriage 300 on the thrust frame 200, and preferably completely removed from the thrust frame.
Rear Jack Assembly and Bracing Assembly
Referring again to
More preferably, the apparatus 100 further includes a bracing assembly 900, wherein the bracing assembly (partially shown in
General Method of Erecting Drilling Rig Apparatus
Accordingly, a method for assisting in transporting and erecting the apparatus 100 is provided. The method includes the steps of: (A) as illustrated in
A conventional drilling mud system (not shown) for the apparatus 100 is normally transported separately from the apparatus. A conventional hydraulic power plant (not shown) for the carriage 300 of the apparatus 100 is also normally transported separately from the apparatus.
More preferably, as shown in
Details of a Preferred Embodiment for a Trailer-Leg Assembly
The trailer-leg assembly 600 is capable of assisting in supporting the forward portion 200a of the thrust frame 200: (a) as shown in
Referring now to
Preferably, the apparatus 100 further includes a jack for the trailer-leg assembly, whereby the apparatus 100 can be connected to or removed from a tractor without a separate machine for lifting or lowering the forward portion of the thrust frame. More preferably, the jack is a hydraulic cylinder 618. Preferably, a hydraulic cylinder 618 is positioned operatively inside and between the outer leg 612 and inner leg 614 of each of the telescoping trailer-leg sub-assemblies 610. More preferably, the apparatus 100 further includes a hydraulic motor 620 for the jack for the trailer-leg assembly 600. As will be appreciated by those of skill in the art, the hydraulic motor 620 is connected operably to the hydraulic cylinders 618. The hydraulic motor 620 preferably is self-contained and advantageously provides the necessary driving force for jacking the forward portion 200b of the thrust frame without need for an external source of power. It is to be understood, of course, that the jack does not have to be hydraulic but could be of another type, such as a screw jack.
Preferably, the trailer-leg assembly 600, the hydraulic cylinder 618, and the hydraulic motor 620 is an assembly that can be removed selectively from and connected to the forward portion 200b of the thrust frame. For example, the pair of telescoping leg sub-assemblies 610 is preferably connected by a rigid lower cross-strut 622 and an upper cross-strut 624, as shown in
Referring back briefly to
Continuing to refer to
Similarly, the brace 627 has a pin opening at a lower end thereof. An ear 786 on the forward portion 200b of the thrust frame 200 has a corresponding pin opening there. Accordingly, when the lower end of the brace 627 is positioned adjacent the ear and the pin openings of the two are aligned, a pin 688 can be positioned selectively through the corresponding pin openings to lock the brace 627 to the thrust frame 200. The pin 688 also can be removed selectively to unlock the brace 627 from the thrust frame 200.
Forward Tie-Down Assembly
Referring back to
As shown in
Continuing to refer primarily to
The structural body 723 of the front sand shoe 720 also includes a flat, bottom surface 722 adapted to distribute the weight of the forward portion 200a of the thrust frame 200 on the ground G. The surface area of the flat, bottom surface 722 is much larger than the bottom portion 711 of the structural member 710. The front sand shoe 720 helps support the forward portion 200a of the thrust frame 200 on the ground G and helps to prevent it from sinking into the ground, especially when the carriage 300 is moved forward onto the forward portion 200a of the thrust frame 200 during drilling operations.
The front sand shoe 720 preferably has a selectively removable retaining clamp 730 on each side. The pair of clamps 730 is adapted selectively to retain the outward extending portions 712 of the structural member 710 in position on the front sand shoe, whereby the forward portion 200a of the thrust frame 200 is retained on the front sand shoe 720. The clamps 730 preferably have a semi-circular inner surface 732, whereby the angle of the thrust frame 200 has some flexibility relative to the front sand shoe 720. This allows for flexibility of the angle of the thrust frame 200 supported on the front sand shoe 720 during set-up or take-down of the apparatus 100, and flexibility for the angle of attack of the thrust frame 200 to be adjusted for drilling operations.
Each end 736 of each of the clamps 730 has a pin opening. Each side of the structural body 723 also has a pair of ears 738. Accordingly, when the ends 736 of a clamp 730 are positioned adjacent the pair of ears 738 and the pin openings of the two are aligned, pins can be positioned selectively through the corresponding pin openings to secure the clamp 730 over an outwardly-extending portion 712 of structural member 710. The pins can also be removed selectively to release the outwardly-extending portion 712 from the front sand shoe 720.
Rear Jack Assembly
Referring now primarily to
Preferably, the rear jack assembly 800 includes a hydraulic cylinder 810. More preferably, the rear jack assembly 800 is a pair of hydraulic cylinders 810. Having a pair of hydraulic cylinders 810 balanced to either side of a centerline of the thrust frame 200 helps the balancing of the rearward portion 200b of the thrust frame as it is being jacked upward or lowered by the pair of hydraulic cylinders 810.
The rear jack assembly 800 preferably is carried by the wheel truck 400. For example, a lower pair of ears 820 is attached to the wheel truck 400 for each of the hydraulic cylinders 810 to which a lower end of each of the hydraulic cylinders 810 can be pinned as shown, and similar to the pinned attachments described above. The rearward portion 200b of the thrust frame 200 has an upper pair of ears 830 for each of the hydraulic cylinders 810 to which an upper end of each of the hydraulic cylinders 810 can be pinned as shown, and similar to the pinned attachments described above.
The purpose of the pinned connections for the rear jack assembly 800 is to allow some relative pivotal motion as the rear jack assembly lifts or lowers the rearward portion 200b of the thrust frame 200. Another purpose of the pinned connections is to allow for ease of removal of the hydraulic cylinders 810 for maintenance or replacement. Each of the hydraulic cylinders 810 of the rear jack assembly 800 preferably is pinned into position with dowel pins 840. Each of the dowel pins 840 preferably has a handle 842, which is for ease of grasping to insert or remove the pin from the connection.
The hydraulic cylinders 810 are adapted to be connected to an external hydraulic power source, which is typically transported along with the apparatus 100 on a separate semi-trailer (not shown). The hydraulic power to the hydraulic cylinders 810 is controlled with a hydraulic controller 850. Hydraulic lines (not shown) are provided from an external hydraulic power source to the hydraulic controller 850 and to the hydraulic cylinders 810.
The rear jack assembly 800 can be locked into a particular position to support the rearward end 200b of the thrust frame 200, for example, hydraulically locked in the case of a hydraulic cylinder. In addition or alternatively to locking the rear jack assembly 800, a bracing assembly 900 including a rearward leg sub-assembly 910 preferably is included as hereinafter described in detail to at least help support the height of the rearward end 200b of the thrust frame 200 in a desired raised position for drilling operations.
Bracing Assembly
Referring to
Preferably, the wheel truck 400 is operatively connected between the lower portion of the rearward leg sub-assembly 910 and the strut sub-assembly 960, for example, as shown in
Rearward Leg Sub-Assembly of Bracing Assembly
The rearward leg sub-assembly 910 preferably is independent of the rear jack assembly 800. The rearward leg sub-assembly 910 preferably is carried by the wheel truck 400.
In the preferred embodiment of the inventions, the length of the rearward leg sub-assembly 910 can be adjusted, whereby the height of the rearward portion 200b of the thrust frame 200 can be selected to help control the angle of attack of the thrust frame 200 relative to the ground G for drilling operations. More particularly, the rearward leg sub-assembly 910 preferably includes a telescoping leg member. For example, the telescoping leg member preferably includes: (A) an outer leg member 912 and inner leg member 914, wherein the inner leg member 914 is adapted to slide at least partially within the outer leg member 912; (B) a plurality of pin holes 916 (only one of which is shown in
The rearward leg sub-assembly 910 preferably is carried by the wheel truck 400. For example, a lower pair of ears 920 is attached to the wheel truck 400 for each of the inner leg members 914. A lower end of each of the inner leg members 914 can be pinned to the pair of ears 920 as shown in the figures and similar to the pinned attachments described above. The rearward portion 200b of the thrust frame 200 has an upper pair of ears 930 for each of the outer leg members 912 to which an upper end of each of the outer leg members 912 can be pinned as shown in
The purpose of the pinned connections for the rearward leg sub-assembly 910 is to allow some relative pivotal motion as the rear jack assembly 800 lifts or lowers the rearward portion 200b of the thrust frame 200 or to allow for some difference in pivotal position depending on the desired height of the rearward portion 200b of the thrust frame. Another purpose of the pinned connections is to allow for ease of removal of the rearward leg sub-assembly 910 for maintenance or replacement. Each end of each of the telescoping leg members (each comprising, for example, the inner leg member 912 and the outer leg member 914) of the rearward leg sub-assembly 910 preferably is pinned with a dowel pin 940. Each of the dowel pins 940 has a handle 942, which is for ease of grasping to insert or remove the pin from the connection.
The length of each of the telescoping leg members (each comprising, for example, the inner leg member 914 and the outer leg member 912) can be adjusted as desired by positioning the pin 918 in the appropriate pin hole 916 of the inner leg member 914. The pin 918 can prevent the telescoping leg members from telescoping further together by stopping the downward movement of the lower edge of the outer leg member 912.
Alternatively, as can be appreciated, the outer leg member 912 can have a similar plurality of pin holes (not shown) as the plurality of pin holes 916 of the inner leg member 914. One of the pin holes in the outer leg member 912 can be aligned with one of the pin holes 916 of the inner leg member 914. A pin 918 can be positioned through the aligned pin holes in the outer leg member 912 and the inner leg member 914 to prevent the telescoping inner and outer leg members from telescoping relative to each other in either direction.
When the rearward portion 200b of the thrust frame 200 is to be lowered back onto the wheel truck 400, the upper end of each of the outer leg members 912 is unpinned from the upper pair of ears 930 on the rearward end 200b of the thrust frame 200. The telescoping leg members can be laid backwards temporarily about the pivotal pinned connection to the lower pair of ears 920. The hydraulic jacks 810 are used to assume the full weight of the rearward end of the thrust frame 200b and then are able to be used to lower the rearward end 200b of the thrust frame 200 back downward and onto the wheel truck 400.
After the rearward end 200b of the thrust frame 200 is positioned in the lowered position onto the wheel truck 400, the upper end of each of the outer leg members 912 can be raised back up to a substantially vertical position and strapped to the rearward portion 200b of the thrust frame 200. More particularly, for example, the upper end of each of the outer leg members 912 can be strapped into a receiving trough 950 and retained in the receiving trough 950 by a strap 952. When strapped in this position, the rearward leg sub-assembly 910 is secured for transport of the apparatus. The receiving trough 950 and the strap 952 can have a similar design as in the tie-down assembly 700, as described above, except for being in a substantially vertical position.
Strut Sub-Assembly of Bracing Assembly
Referring now primarily to
The strut sub-assembly 960 preferably is carried by the wheel truck 400. For example, a lower pair of ears 963 is attached to the wheel truck 400 for each of the outer strut members 962. As shown in
The purpose of the pinned connections for the strut sub-assembly 960 is to allow some relative pivotal motion as the rear jack assembly 800 lifts or lowers the rearward portion 200b of the thrust frame 200 or to allow for some difference in pivotal position depending on the desired height of the rearward portion 200b of the thrust frame. Another purpose of the pinned connections is to allow for ease of removal of the strut sub-assembly 960 for maintenance or replacement. Each end of each of the telescoping strut members (each comprising, for example, the outer leg member 962 and the inner leg member 964) of the strut sub-assembly 960 preferably is pinned with a dowel pin 940. Each of the dowel pins 940 has a handle 942, which is for ease of grasping to insert or remove the pin from the connection.
The length of each of the telescoping strut members (each further including, for example, the outer strut member 962 and the inner leg member 964) can be adjusted as desired by aligning one of the pin holes in the outer leg member 962 with one of the pin holes of the inner strut member 964. A pin 918 can be positioned through the aligned pin holes in the outer strut member 962 and in the inner strut member 964 to prevent the telescoping inner and outer strut members from telescoping relative to each other in either direction.
Outriggers for Wheel Truck
Referring primarily to
As best shown in
According to a preferred embodiment of the inventions, the jack 800 is connected operatively between the wheel truck 400 and the rearward portion 200b of the thrust frame 200. The outriggers 970 stabilize and ground the frame of the wheel truck 400.
Methods of Take Down, Operation, and Set-Up of Apparatus
In general, to prepare the apparatus 100 for transportation involves most or all of the following steps, which may be performed in any practical sequence. Securing the carriage 300 in a middle portion of the thrust frame 200 to balance the load during transport; disconnecting and storing hydraulic hoses and mud lines; disconnecting the pins 918 and 968 from bracing assembly 900; lowering the rearward portion 200b of the thrust frame 200 onto the wheel truck 400; attaching the trailer-leg assembly 600 to the forward portion 200a of the thrust frame 200; disconnecting the front sand shoe 720 from the structural member 710 on the forward portion 200a of the thrust frame 200; jacking up the forward portion 200a of the thrust frame; connecting the king pin 500 of the apparatus to a fifth wheel 22 of a road tractor 10.
For transportation, the wrenches are removed from the apparatus and shipped separately because of weight. To move a conventional mud system (not shown) for use with the apparatus 100 involves separate transportation. Moving a hydraulic power plant for the carriage 300 will also involve separate transportation to a drilling site. Further, welders, breakout tooling, augers, reamers, hole openers, and other downhole tools (not shown) used in drilling operations involve separate transportation for those items.
In general, to erect the apparatus 100 after transportation to a drilling site involves most or all of the following steps, which can be performed in any practical sequence. Jacking up the forward portion 200a of the thrust frame 200; disconnecting the king pin 500 of the apparatus 100 from the fifth wheel 22 of a road tractor 10; lowering the structural member 710 on the forward portion 200a of the thrust frame onto a front sand shoe 720; removing the trailer-leg assembly 600; jacking up the rearward portion 200b of the thrust frame 200 to a raised position; pinning the bracing assembly 900 to lock the apparatus 100 rigidly with the thrust frame supported in an inclined position for drilling operations; connecting hydraulic hoses and mud lines to the apparatus.
The invention also includes the step of using the apparatus 100 for drilling operations. The apparatus 100 preferably includes a fixed wrench (not shown), which is a hydraulic clamp for holding adjacent sections of drill pipe during making the joints for adding to the drill string D, and a breakout wrench (also not shown), which is a movable wrench that applies force to loosen a joint between sections of drill pipe of the drill string D. As shown in
During drilling, soil and rock are removed with the assistance of a lubricating fluid injected through the drill string D and into the bore. The lubricating fluid is typically a mixture of water, bentonite clay, and other substances depending on soil conditions. The lubricating fluid is known as a “drilling fluid” or “drilling mud.” A conventional mud system (not shown) for use with the apparatus 100 is used to make up the drilling fluid. The drilling fluid is pumped through the drill string and forces a jet of the drilling fluid out of each of the one or more orifices in the cutting head or auger A. The mud is circulated through the annulus of the bore and returns to the surface entrance of the bore, carrying soil and cuttings to the surface.
The operator controls the rotation of the drill string D, the advancement and pullback of the carriage, flow and volume of drilling fluid, and the fixed wrench and the breakout wrench. It may be necessary or desirable to enlarge the pilot bore with a reamer. Hard rock may require additional special cutting heads. The desired entry angle for drilling is determined by the length and depth of the bore taking into account the allowable bending of the sections of drill pipe and the joints making up the drill string D.
After careful consideration of the specific and exemplary embodiments of the inventions described herein, a person of ordinary skill in the art will appreciate that certain modifications, substitutions and other changes can be made without substantially deviating from the principles of the inventions. The detailed description is illustrative, the spirit and scope of the inventions being limited only by the appended claims.
This U.S. patent application is a continuation of, and claims priority under 35 U.S.C. §120 from, U.S. patent application Ser. No. 11/774,365, filed on Jul. 6, 2007 (issued as U.S. Pat. No. 7,748,471), which is hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
3942593 | Reeve et al. | Mar 1976 | A |
4036508 | Eddy et al. | Jul 1977 | A |
4223870 | Bartholomew | Sep 1980 | A |
4249600 | Bailey | Feb 1981 | A |
4258796 | Horning et al. | Mar 1981 | A |
4269395 | Newman et al. | May 1981 | A |
4290495 | Elliston | Sep 1981 | A |
4336840 | Bailey | Jun 1982 | A |
4347692 | Culver | Sep 1982 | A |
4407629 | Willis | Oct 1983 | A |
4637475 | England et al. | Jan 1987 | A |
4703812 | Johnson | Nov 1987 | A |
4938296 | Brazell, II | Jul 1990 | A |
5018588 | Haberer | May 1991 | A |
5074366 | Karlsson et al. | Dec 1991 | A |
5213169 | Heller | May 1993 | A |
5921329 | Armstrong | Jul 1999 | A |
6609565 | Andreychuk et al. | Aug 2003 | B1 |
7111689 | Wise et al. | Sep 2006 | B2 |
Number | Date | Country | |
---|---|---|---|
20100224381 A1 | Sep 2010 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11774365 | Jul 2007 | US |
Child | 12783943 | US |