1. Field of the Technology
The disclosure relates to the field of food service carts, specifically food service carts that comprise a closed system for keeping food stuffs at two separate temperatures.
2. Description of the Prior Art
Mobile food service carts have long been used to transport and serve food items in a variety of locations such as hospitals, schools, and the like. Typically, these carts comprise a large cabinet space with wheels that allow them to be easily maneuvered around.
Further developments brought mobile service carts that comprised heating elements, refrigeration means, or both. Many of these designs used a forced convection heater which forced warm air to one side of the cart, thereby making one portion of the cart warmer than the remaining portion. Specifically outside air is brought in from the outside environment which is heated by an electric heating element. The heated air is then blown by a fan or other device to a portion of the cart designated as the warm or hot portion. Conversely, the fan may be used to remove heated air from a portion of the cart which in turn keeps that portion relatively cool. In order to maintain sufficiently low temperatures for food storage however, a separate refrigeration system or unit must typically also be used, thus requiring a larger or separate power source from that of the heating unit.
Other advancements have included the use of thermochemical units which use the repeatable exothermic and endothermic reactions of a gas to produce heat and cool the surrounding environment, respectively. These systems typically need an inlet flow and an outlet flow for air, rendering them highly inefficient and restricting their use to areas where air flow is unencumbered.
What is needed is an improved system utilizing a closed loop or closed system that uses the waste product produced by the means for refrigerating food stuffs at a sufficiently cold temperature as the means for heating food stuffs at a high temperature. The means for refrigeration and heating should preferably be contained within a single unit or cart, the cart being highly mobile, efficient, and be capable of insulating a single serving tray into two separate temperature zones.
The invention includes a mobile system for storing and maintaining food stuffs at a first temperature and at a second temperature. The mobile system includes a cart with a front hemisphere and a rear hemisphere and a thermochemical device disposed within the cart. The thermochemical device is evenly distributed between the front and rear hemispheres of the cart which retains most of the heat produced by the thermochemical device within the cart.
In one embodiment, the front hemisphere and the rear hemisphere of the cart each have two thermally insulated halves separated by a tray rack. The tray rack includes a tray arm, a plurality of tray partitions coupled to the tray arm in a vertical configuration, and a gasket disposed between each of the vertically configured tray partitions. Each gasket within the tray rack is made of two seals coupled to a top tray partition and two seals coupled to another tray partitions located directly beneath the top tray partition.
In another embodiment, the thermochemical device includes a hot module and a cold module. The hot module maintains thermal contact with one of the thermally insulated halves of each hemisphere, while the cold module maintains thermal contact with the remaining thermally insulated half in each hemisphere, thus providing each hemisphere with a hot and cold portion that are thermally insulated from one another.
In one particular embodiment, the thermally insulated halves of the hemispheres in thermal contact with the hot module and cold module are diametrically opposed to one another, respectively.
In yet another embodiment, the system also includes means for forming a closed loop flow of air through the hot module and through the insulated halves of the hemispheres in thermal contact with the hot module.
Similarly in a related embodiment, the system further includes means for forming a closed loop flow of air through the cold module and the insulated halves of the hemispheres in thermal contact with the cold module.
In a separate embodiment, the system also has means for recharging the thermochemical device disposed in the cart.
The invention also includes a method for storing and maintaining food stuffs at a first temperature and a second temperature. The method includes cooling a first longitudinal half of a cart with a first closed loop of air flow, heating a second longitudinal half of the cart with a second closed loop of air flow while thermally insulating the first and second longitudinal halves of the cart from each other. A plurality of trays are disposed in the cart and are thermally insulated into a first portion and a second portion.
In one embodiment, cooling of the first longitudinal half of the cart with a first closed loop of air flow includes passing the air flow over a means for performing an endothermic reaction disposed in the first longitudinal half of the cart. Similarly, heating of the second longitudinal half of the cart with a second closed loop of air flow comprises passing the air flow over a means for containing an exothermic reaction produced by the waste product produced by the means for performing the endothermic reaction disposed in the first longitudinal half of the cart.
In one embodiment, the method step of disposing a plurality of trays into the cart includes disposing the plurality of trays into in a tray rack, wherein the tray rack is disposed between the first and second longitudinal halves of the cart. Thermally insulating the first portion of each of the plurality of trays from a second portion of each of the plurality of trays is done by separating each tray into first and second portions by inserting each tray into a gasket defined in the tray rack.
In another embodiment, the method further includes recharging a thermochemical device disposed in the cart.
The invention further includes a method for operating a system that stores and maintains food stuffs at a first temperature and a second temperature. The method includes activating a thermochemical device disposed within a cart, operating the thermochemical device according to a predetermined set of programmable instructions, deactivating the thermochemical device, and then recharging the thermochemical device.
In one embodiment, the method of step of operating the thermochemical device according to a predetermined set of programmable instructions includes operating the thermochemical device for a predetermined amount of time. Alternatively, the predetermined set of programmable instructions includes operating the thermochemical device until a chemical supply contained within the thermochemical device has been depleted.
In another embodiment, the method also includes detecting when one or more doors disposed on the cart are in the open position.
In another related embodiment, the method further includes activating an alarm when a defect has been detected in the thermochemical device or for when the doors disposed on the cart have been detected in the open position.
While the apparatus and method has or will be described for the sake of grammatical fluidity with functional explanations, it is to be expressly understood that the claims, unless expressly formulated under 35 USC 112, are not to be construed as necessarily limited in any way by the construction of “means” or “steps” limitations, but are to be accorded the full scope of the meaning and equivalents of the definition provided by the claims under the judicial doctrine of equivalents, and in the case where the claims are expressly formulated under 35 USC 112 are to be accorded full statutory equivalents under 35 USC 112. The disclosure can be better visualized by turning now to the following drawings wherein like elements are referenced by like numerals.
The disclosure and its various embodiments can now be better understood by turning to the following detailed description of the preferred embodiments which are presented as illustrated examples of the embodiments defined in the claims. It is expressly understood that the embodiments as defined by the claims may be broader than the illustrated embodiments described below.
The present invention is an improved refrigeration and heating system comprising a thermochemical device 34 as seen in
Turning to
The outside structure of the cart 10 comprises two mirror image hemispheres, namely a front hemisphere 26 and a rear hemisphere 24. The hemispheres 24, 26 are coupled to one another in a back-to-back configuration on top of a frame 28, seen in
The internal structure of the cart 10 may be seen by turning to
The internal structure of the cart 10 may be seen in
Greater detail of the tray racks 30 may be had by turning to
Each tray rack 30 comprises a plurality of gaskets 92 disposed between each of the tray partitions 88 as best seen in
Each gasket 92 also serves to split each tray 32 into two halves and to thermally insulate the tray 32 into a warm portion and a cold portion. To place a tray 32 into the cart 10, a user approaches the tray rack 30 and places the tray 32 longitudinally against one of the plurality of gaskets 92 disposed between two subsequent tray partitions 88. The user then pushes the tray 32 distally deeper into the tray rack 30. As the tray 32 slides distally through the gasket 92, the gasket 92 splits across its cross section, allowing the tray 32 to enter the tray rack 30. Because the gasket 92 is comprised of flexible seals in a mirror image “V” configuration, the seals above and below the tray 32 conform to the top and bottom surfaces of the tray 32 respectively, thus separating the tray 32 into two distinct portions. Because the seals of the gasket 92 conform to the surfaces of the tray 32, the air tight seal created between the lateral halves of the cart 10 remains in place which provides sufficient thermal insulation between the separate portions of the tray 32. The user slides the tray 32 through the gasket 92 until the entire width of the tray 32 is disposed between the subsequent tray partitions 88 as seen in
The cart 10 also comprises a thermochemical device 34, seen in general in
In another embodiment, the tank 44 is filled with another working liquid, gas, gel, or vapor such as water, alcohols, hydrogen, carbon dioxide, or any combination thereof. Furthermore in this embodiment the reactor 40 contains other reactor materials with known absorption and desorption characteristics such as hydroxides, metal hydrides, carbonates, or alcoholates depending upon the corresponding working fluid stored in the tank 44. It will also be appreciated that other substances and materials now known or later devised appropriate for thermal storage may be used as the working fluid and reactor materials without departing from the original spirit and scope of the invention.
The disposition of the thermochemical device 34 in relation to the rest of the cart 10 may be seen in
After the thermochemical device 34 has been activated, a user may open one of the doors 16 of the cart 10 and place a serving tray 32 within the tray rack 30 as disclosed above. Food stuffs may then be placed on the opposing halves of the serving tray 32 according to their specific requirements. For example, ice cream or items requiring cold storage are placed on the portion of the serving tray 32 disposed within the cold half of the hemisphere 24, 26, while soup or items requiring hot storage are placed on the portion of the serving tray 32 disposed within the hot half of the hemisphere 24, 26. When the door 16 is closed, the thermochemical device 34 maintains the cold half 58 at a sufficiently low temperature and the hot half 60 at a sufficiently high temperature within each of the two hemispheres 24, 26 for as long as the thermochemical device 34 remains active.
Because of the mirror-image configuration of the cart 10 and the central disposition of the thermochemical device 34, the cold halves 58 and hot halves 60 of each of the hemispheres 24, 26 are aligned with one another. In other words, as seen in
The closed loop flow of air through the hot halves 60 of the cart 10 may be seen in
The closed loop flow of air through the cold halves 58 of the cart 10 may be seen in
Operation of the system is done through the control panel 22 which in turn is coupled to a power source 82 of the thermochemical device 34. The power source 82 is preferably a rechargeable battery or plurality of batteries, or any other suitable rechargeable power source now known or later devised. A user controls the operation of the cart 10 through manipulation of the control panel 22 and the internal electronic components contained therein.
For example, after a plurality of trays 32 have been inserted into the cart 10 as disclosed above, the cart 10 may be activated by closing the doors 16 and pressing a “START” button disposed on the control panel 22. The system will then begin to operate according to a pre-programmed set of instructions contained on an internal memory contained within the control panel 22. For example, after activation, the thermochemical device 34 will begin to operate at maximum power for a pre-determined amount of time, until all the liquid ammonia has been depleted from the tank 44, or until the user presses a “STOP” button disposed on the control panel 22. In other embodiments, the thermochemical device 34 will cease operation after a user has entered the proper command remotely, such as over the internet or WiFi connection. Furthermore in another embodiment, each time one of the doors 16 of the cart 10 is opened, air flow within each hemisphere 24, 26 is temporarily stopped, thereby increasing the overall efficiency of the cart 10. After the doors 16 have once again been shut, air flow within each hemisphere 24, 26 resumes.
After the thermochemcial device 34 within the cart 10 has fully performed, specifically after all the liquid ammonia has reacted with the salts contained within the reactors 40, the thermochemical device 34 may be recharged and then restarted. In order to recharge the thermochemical device 34, the doors 16 are first opened and set into a locked position as seen in
The control panel 22 also comprises means for performing a plurality of user related functions as well. For example, the control panel 22 comprises a memory card slot, a USB port, or Ethernet socket which allows supplemental operational instructions contained on a computer readable medium to be supplied to the system, as well as allowing for remote diagnostics of the thermochemical device 34. The control panel 22 also comprises an alarm system for alerting the user that a specific event or condition has taken place within the thermochemical device 34 or within the cart 10 itself. The alarm system comprises an audio alarm which notifies a user, in addition to a visual alarm such as flashing light, siren, or textual message displayed on a display screen within the control panel 22. The alarm system may be set to activate when any number of pre-determined events have occurred including but not limited to detection of the doors 16 being opened during activation of the thermochemical device 34, detection of doors 16 being ajar during recharging of the thermochemical device 34, an anomaly during the activation or recharging of the thermochemical device 34, notification of completed recharge cycle, or detection of coupling/uncoupling of the cable 84. Other functions of the control panel 22 not explicitly described here that may be well known to one skilled in the relevant art are also contemplated to be well within the spirit and scope of the original invention.
Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the embodiments. Therefore, it must be understood that the illustrated embodiment has been set forth only for the purposes of example and that it should not be taken as limiting the embodiments as defined by the following embodiments and its various embodiments.
Therefore, it must be understood that the illustrated embodiment has been set forth only for the purposes of example and that it should not be taken as limiting the embodiments as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the embodiments includes other combinations of fewer, more or different elements, which are disclosed in above even when not initially claimed in such combinations. A teaching that two elements are combined in a claimed combination is further to be understood as also allowing for a claimed combination in which the two elements are not combined with each other, but may be used alone or combined in other combinations. The excision of any disclosed element of the embodiments is explicitly contemplated as within the scope of the embodiments.
The words used in this specification to describe the various embodiments are to be understood not only in the sense of their commonly defined meanings, but to include by special definition in this specification structure, material or acts beyond the scope of the commonly defined meanings. Thus if an element can be understood in the context of this specification as including more than one meaning, then its use in a claim must be understood as being generic to all possible meanings supported by the specification and by the word itself.
The definitions of the words or elements of the following claims are, therefore, defined in this specification to include not only the combination of elements which are literally set forth, but all equivalent structure, material or acts for performing substantially the same function in substantially the same way to obtain substantially the same result. In this sense it is therefore contemplated that an equivalent substitution of two or more elements may be made for any one of the elements in the claims below or that a single element may be substituted for two or more elements in a claim. Although elements may be described above as acting in certain combinations and even initially claimed as such, it is to be expressly understood that one or more elements from a claimed combination can in some cases be excised from the combination and that the claimed combination may be directed to a subcombination or variation of a subcombination.
Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements.
The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptionally equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the embodiments.