This invention relates to a mobile Center for diagnostic, real-time integrated intelligent functional analysis, servicing, and charging for automobiles, and in particular, to an ergonomically structured high-efficiency service Center capable of multiple automotive services simultaneously by a single service provider or mechanic.
Automobile service is inevitable but obtaining service comes at an efficiency cost to worker productivity, puts additional automobile emissions in circulation in the form of loaner cars, and causes severe work related ailments to mechanics who work in less than ideal ergonomic configurations. Heavy or routine service performed on a vehicle is extremely inconvenient and causes the owner to not perform car service maintenance as often as needed to keep cars operating with efficiency and safety. More facilities providing specialized services such as oil changes and tire rotations have been implemented but these centers are open during normal business hours. This means that automobile owners must call off from work and work productivity to take their cars to a service center and either wait for the vehicle to be serviced or return at a later hour to pick up their automobile.
Additionally for service appointments that are not easily diagnosed, the mean-time-to-service (MTTS) varies vastly depending on mechanic experience, part availability, and type of automobile. This provides further inconvenience as owners now either need to facilitate an alternate means of transportation or they need to cancel the in-progress service appointment.
The lack of flexible service time offerings from existing facilities, most customers preferring to have their automobile serviced during lunch hours, drives a backlog of service orders. This means the automobile owners must often waits weeks for service. Furthermore, remote/onsite outdoor service providers are limited to the months of service, as inclement weather doesn't allow them to provide suitable service away from their service centers.
Service providers also complain about chronic back and shoulder injury due to poor ergonomic operating conditions. This causes the mechanic to introduce more billable work time into the service function, which cost automobile owners more money for service. This is yet another deterrent to seeking routine maintenance to keep existing cars in circulation for long periods of time.
To alleviate some of the inconvenience of travelling to distant automobile servicing facilities at inconvenient times, mobile automotive servicing facilities have been proposed. In some cases mobile mechanics have been proposed. The general idea behind such facilities and mechanisms is to provide a servicing facility that may travel to parking lots used by individuals during working hours, such as at large factories, office buildings, installations or shopping areas or other large public facilities where the automobile normally spends a great deal of time being idle. Example mobile servicing facilities are disclosed in U.S. Pat. No. 5,833,294 to Williams et al. and U.S. Pat. No. 4,981,318 to Doane et al. and U.S. Pat. No. 3,308,845 to Bellas et al.
Williams et al. discloses a mobile automotive servicing facility having a service facility with multiple lifts, a restroom, a customer waiting room/office and other amenities. A closed configuration with sidewalls, a roof and a floor. Sidewalls pivot to extend the roof on both sides. Inner walls pivot to extend the floor of the facility to the outside of the facility on both sides. The extended floor provides a ramp for ingress and egress of automobiles into the interior of the facility. Contained within the facility are automobile lifts and equipment for servicing the automobile, including oil changes and chassis lubrication, filter replacement, wiper blade replacement, belt replacement and additional services.
Doane et al. discloses a mobile service facility including a frame, having a floor, a forward end, a rearward end, and spaced sides extending between the ends. A roof overlies the floor. An entrance for an automobile is provided at the forward end of the apparatus. Corner post assemblies are positioned adjacent the forward end of the frame and on one side of the frame for maintaining the roof space above the floor. Each corner post assembly is movable between a closed position for travel and an open position in which the forward end is widened so that a vehicle wider than the spaced sides of the frame may be driven onto the floor without interference from the corner post assemblies. The spaced side walls disclosed in Doane et al. are extendable so that a vehicle wider than the spaced sides in the closed configuration may be driven onto the floor.
Bellas et al. discloses a mobile automotive servicing facility having a van body portion consisting of side wall portions, a front wall portion, a back portion, and top wall portion. An entrance is provided at the back portion of the van body for ingress and egress by an automobile. A lift is provided to receive the automobile entering through the rear entrance. Extendable top portions and side portions of the van body may be pivoted to extend the top and width of the van body for servicing the automobile.
Williams et al., Doane et al., Bellas et al. and other prior mobile servicing facilities have several challenges and thus have not been largely implemented nor adopted for use. For example, these prior facilities have failed to provide a suitable efficient work environment for service providers to work effectively on vehicles in a safe manner. They have attempted to incorporate the customer in to the service process by providing onsite amenities but being inside of a mobile service facility though just outside of their primary work location or domicile does not improve owner work productivity nor convenience. The inconvenience and reduced productivity is thus shifted primarily to the mechanic or service provider making the mobile less viable for practical use.
Additionally prior mobile service facilities have not addressed the inefficiencies in obtaining service parts on demand at such remote sites. They have not integrated diagnostic and intelligent software in to the mobile service facilities to reduce errors, decrease service time for both mechanics and automobile owners, and to create customized predictive data and insights for future service provisions. Also the mobile facilities have not become self-sustained automobiles themselves and thus require additional natural resources to function in a remote mobile capacity.
In light of these shortcomings, a need exists for a mobile automobile servicing and charging facility with integrated intelligent capabilities to efficiently capture data, diagnose and analyze said automotive data, provide ergonomically superior operating conditions for service providers and operate both during normal work hours and during non-traditional work hours to provide convenience and decrease mean-time-to-service (MTTS) for automobile owners.
One aspect of the invention described herein noted the provision of an improved mobile automotive servicing and charging Center. The Center has a frame, such as a frame custom designed to fully integrate electrical wiring and pivoting sections with lighting, electrical sockets, etc. on the inner and outer portions of the frame. The frame supports a floor and a roof overlying the floor. Sidewalls extend from the floor to the roof on opposite sides of the frame to fully enclose the interior area of the servicing facility. At least one opening is provided in the side of the facility for ingress and egress by automobiles to and from the interior of the facility. The rear and side wall serves as dual functionality of enclosing the Center and pivoting and lower to provide a lift and service storage surface for automobiles. The walls can pivot and traverse vertically and horizontally to change the orientation the automobile to be serviced. The frame and walls of the center have integrated cameras and lighting for around the clock operation and user security.
The present invention provides a mobile center that lifts multiple cars inside of said Center while automatically diagnosing the automobile prior to entry and after, logging the critical meta-data, and setting up the vehicle for efficient service from the service provider or mechanic. The Center is preferably a customized trailer capable of receiving vehicles in a partially closed or open position, which can be legally towed or driven over public roads. The mobile service center can be deployed around the clock to residential and commercial areas.
In one embodiment of the invention the outer walls and roof of the mobile center houses multiple solar panels used to, power service tools, to charge the mobile unit batteries, to charge service vehicles, and to power other electrical devices inside of the mobile service center. The solar panels pivot out from the outer walls and the roof of the service center to optimize light receipt. Solar panels retract and extend to ensure they do not interfere with service automobile entry or exit in to the mobile center.
In one aspect of the invention described the mobile center sides walls which are also used to lift automobiles in to the center for servicing has integrated lights, sensors, cameras, and microphones used to record automobile performance data. The integrated lights are used to sense surface cracks in, on, and around the automobile. Separate lights are used to illuminate the automobile, lift, and service center for ease of viewing and security. The mobile center side wall lifts with integrated, lights, sensors, cameras, and microphones, records, stores, receives, and transmits data to and from the mobile center computer units for storage, analysis, and feedback of the automobile's location in relation to the service center, automobile service history, probable faulty parts, structural integrity abnormalities, and other diagnosed automobile data to the mechanic or service center provider.
In one embodiment of the invention the outer walls and inner work areas of the mobile service center has intelligent cameras. The outer wall cameras are used to detect and record any unauthorized persons in or near the mobile service center for both safety and security reasons. The inner cameras are also used for security purposes but primarily allow dispatch operators to remotely monitor mechanics and services providers inside the mobile center, ensuring their safety and alertness throughout the automobile service engagement.
In one aspect of the invention described the mobile center's monitors and displays provide visual and audio references for mechanics to follow in order to provide more efficient automobile services. The mobile center display receive and interpret data provide by any external or internal car diagnostic analysis tool to cross reference with existing automobile data. The mobile center displays and computers are also responsible for storing and analyzing newly gathered automobile data for predictive maintenance and service needs. The mobile center computers can automatically communicate with dispatch and/or the auto parts suppliers to procure allocate and procure probable parts needed for service before and after the automobile fully enters the service center.
To provide a protective service environment, a retractable awning extends out from the mobile service center sidewalls and rear entry, allowing mechanics to provide semi-eternal or fully external, to the mobile center, automobile service. Furthermore HVAC functions are fully integrated in to the center for suitable environmental control.
In reference to the drawings,
The center's sidewalls 29 are 53′ long, symmetrical in exterior configuration and are composed of lightweight composite materials with hinged doors 7 A/B that allow for human ingress or egress. The center's external sidewalls are also configured with a pivoting sealable doors 3 A/B which pivot down to the center trailer wheels at ground level to allow serviceable automobiles 34 to drive up and in to the mobile service center 50 for service. Once the automobile is driven on to the side service doors 3A in their downward 330° degree pivot position, the listening devices are active such that the automobile's sounds and vibrations while in the ‘on’ or running state can be recorded, analyzed, and stored by the onboard computer system for future use. Multiple embedded microphones 11 are listening to the automobiles sounds and cross referencing those sounds via a proprietary algorithm stored in the onboard computer to predict and assist in determining what failure(s) currently exist in the automobiles functionality and what future failures may occur according to a predictive service algorithm also stored in the onboard computer system. The mechanic while inside of the serviceable automobile will receive meta-data and service instructive information from the service center displays 20 related to the serviceable automobile being loaded in to the center service area 27. The service center displays are reading out the automobile's diagnostics information as well as specification information on the make, model, year manufactured, service history, and potential failures. Also in the side service doors are multiple vibration sensors 12 which also provide diagnostic information, based on the vibratory frequency of various regions of the car, to the mechanic for efficiency of service. The vibration sensors 12 capture automotive vibration data and compare it to non-malfunctioning vibration datasets stored in the onboard computer database; to an exact match in the serviceable automobile, year, make, and model. The analyzed vibration data is provided to the mechanic in multiple locations via the service center displays 20 for efficiency of service. The side service doors contain multiple cameras that capture, analyze and transmit images of the car looking for structural damage and missing mechanical parts of the automobile.
The Center's roof is 53′ long, 8.5′ in width and is composed of sandwich structured composite materials, preferably ribbed structured polymer-metal composites. The roof service door 4 in it's closed configuration houses solar panels 2 and multiple pivoting panels used to facilitate center ventilation and openings for automotive service. The roof's pivoting service and ventilation doors 4 are 8′ wide and 10′ long. The roof doors pivot from 180° degrees to 90° degrees and seal at 180° in the closed configuration to prevent moisture ingress. The center roof pivoting doors 4 are semi-transparent to allow natural light to permeate the center's service areas 27. The internal walls 43 of the roof have recessed lights 44 to provide additional lighting for the mobile servicing area 27.
The center's left and right side external walls are covered with pivoting and rotating solar panel materials 2 attached to the wall 29 surfaces. The center's left side and right side wall each are 40′ in length and are 11′ in height of attached pivoting and rotating solar materials 2. The center's roof has 30′ in length of pivoting and rotating solar panels 2. The solar panels are 25′ in the front section of the trailer external roof 30 and 5′ in the rear of the center's external roof 30.
The center's chassis contains the trailer's power units 52, which is either a gasoline or electric powered to provide energy to the center's service area equipment and moveable support structures. The mobile service center's sandwich structure walls 29, 30 contain the center's electrical wiring, sensor controls, communication cabling, routed fluid removal and storage hoses.
The mobile servicing center 50,
The rear door lift platform 6 has a retractable center plate region 33, which allows a vehicle to be serviced from an upper elevated position.
In the open configuration the mobile service center's 50 rear door lift platform 6 is initially in the down position such that serviceable automobiles can be driven on the to the platform. Once the platform completes the automobile's diagnostics via the cameras 45, vibration sensors 12, and microphones 11 the lift gate pistons 9 raise the rear door lift platform 6 to an upper elevated position so that the retractable center plate can be retracted for service or so that each automobile can be moved forward in to the mobile service center service area 27.
The outer boundaries of the recessible floors 15 provide access to the internal portion of the part receipt access doors 8. This allows for parts to be received from delivery supply centers or service partners. Mechanics can retrieve delivered parts from the part delivery compartment internal to the center's service area 27. The part storage compartments 8 also store old parts for future removal from the center.
There is several fluid storage and distribution compartments 45 designed to hold, extract, and distribute old automotive fluids to and from serviceable vehicles for future removal from the center 50. Multiple storage compartments 45 hold new useable fluids, like transmission fluid, brake fluid, and motor oil etc. Each fluid storage and distribution compartments 45 contains a funnel system using gravity and reverse osmosis techniques to easily extract or deposit fluids to and from the storage compartments.
The service area has multiple electric vehicle power stations 23 used to power or recharge electric serviceable automobiles 34.
The mobile service center has a spiral staircase 26 in the general center area 27 to maximize useable space. The spiral staircase 26 allows mechanics to move to the second level to service each vehicle from above the vehicle if needed. In the forward area of the center is a portable automobile lift 28 used to elevate a 3rd vehicle in to a serviceable position. This portable automobile lift 28 can be moved to various locations of the forward mobile center's service areas to accommodate mechanic preference of service orientations and various vehicle types, which may require different levels of space for efficient service.
The upper level platform 17 is bracketed to the spiral staircase 26 and supported a single central column structure. The upper level platform 17 is an open area low head clearance seating space with an attached display 20 above the platform for mechanic viewing. Above the center's floor 15 is a work platform in the center of the service area 27. The platform is a centralized hub for the mechanic to work on the serviceable automobile in the 2nd position—to be serviced from under the hood above the automobile 34 while the vehicle is at rest on the automobile supports 14. Mechanics can analyze the cars performance from the upper service platform and use this area to store tools and parts prior to installation.
As an alternative servicing mechanism multiple laying platforms 22 are installed in the sidewall 29 of the service center mobile center trailer 30. The laying platforms 22 allow mechanics to lay face down in an ergonomic position from above the automobile 34. The laying platforms' 22 movements are controlled electronically, which allows the mechanics to reposition their bodies for comfort, leverage, and general ease of service.
Attached to the sidewalls are multiple extendable actuator and pivoting control arms 18 with service lights 19 installed at the end of this extendable mechanism.
While the present invention has been described with respect to specific embodiments thereof, it will be understood that various changes and modifications will be suggested to one skilled in the art and it is intended that the invention encompass such changes and modifications as fall within the scope of the appended claims.