The present invention relates to a mobile vulcanizing press. This has in particular the technical advantage that it is even more compact and easier to handle, such that the mobile vulcanizing press presented herein is even more suitable for mobile applications and tailored thereto.
Known vulcanizing presses usually have heatable plates (heating plates), which are arranged above and beneath a product to be vulcanized. The product to be vulcanized can be for example a conveyor belt for use in surface mining. The heating plates generate the temperature for carrying out the vulcanization. Known vulcanizing presses have a lower box and an upper box, in which, inter alia, the heating plates are integrated. During the vulcanizing process, the lower and the upper box are connected together by means of a mechanical securing means. Such a securing means can be produced for example by connecting the two boxes by means of a metal clamp (see DE 10 2014 112 296 A1) or by means of (connecting or) tension bolts.
The tension bolts of known vulcanizing presses are fastened optionally in a pivotable manner to the lower box. However, a drawback with the known solutions is that the tension bolts can be removed entirely from the lower box only with difficulty and using tools; however, in the construction of mobile vulcanizing presses, the removal of the securing bolts is quite frequently necessary in order for it to be possible to use the available installation space to the best possible extent. For example, it may be useful, when there is little installation space for the purpose of a structure that has as little complexity as possible, to have the possibility of being able to connect the tension bolts to the lower box only after the rest of the components have been assembled, in order that the tension bolts do not take up additional installation space during construction.
Furthermore, the pivoting range, i.e. the angular range through which it is possible to pivot, of the tension bolts of known vulcanizing presses is set, inter alia, via a securing pin, which is secured by means of splints or the like. The securing pin then lies like “a barrier” in the pivoting radius of the tension bolt and defines the maximum or minimum of the pivoting range. When the tension bolt has been deflected/pivoted to such an extent that it comes into contact with the securing pin, the securing pin retains the tension bolt in this one pivoted position. The tension bolt can then not be pivoted further, as can be useful during assembly, since the tension bolts mounted on the lower box do not then have to be additionally secured or held in position. However, it is a drawback of this known securing means that any change in the pivoting range is possible only with additional tools and further assembly effort, since the splints, the securing pin and the like have to be released for every change; this is inconvenient in daily use, however, since the setup times are extended and the pivoting range which determines the necessary space requirement, laterally or in a longitudinal direction, of the mobile vulcanizing press, cannot be adapted to the available installation space with little effort and without additional tools. The “locked” pivoted position, in which the tension bolt is held by the securing pin, is likewise variable only with additional effort and tools, since, to this end too, the splints, the securing pin etc. have to be released and fastened anew.
Furthermore, in known vulcanizing presses, the upper box is provided with U-shaped cutouts in the housing of the upper box itself, into which cutouts a tension bolt can be introduced. Nuts or the like, which are tightened against the upper surface of the upper box, secure the tension bolt when it is engaged with the U-shaped cutout. However, a drawback here is that, on account of their construction, the nuts and the tension bolts project beyond the upper surface of the upper box, and so the known vulcanizing presses, with regard to mobile use and the frequently only limited installation space, have a relatively large structure. It is also noted that the use of clamps, for example instead of tension bolts, can increase the dimensions of the vulcanizing press in a lateral direction.
Therefore, there is a need for a vulcanizing press which, in terms of handleability and required installation space, is tailored even more systematically to mobile applications, and which is thus particularly suitable for mobile use.
The object is achieved by the invention as per the independent claims. Further preferred developments of the invention are described in the dependent claims.
According to the invention, a securing means for a mobile vulcanizing press can have a tension bolt, which can have an external thread at one of its two axial ends, and at its opposite axial end a latching means can be arranged, preferably in a releasable manner. Furthermore, the tension bolt can have a through-bore, which is arranged between the two axial ends of the tension bolt and the axis of which can be arranged perpendicularly to that of the tension bolt. The position of the latching means or of a latching portion can be elastically variable relative to the axial end of the tension bolt. In other words, a length by which the latching means or a latching portion thereof projects beyond the axial end of the tension bolt can be elastically variable.
A mobile vulcanizing press according to the invention can have a lower box and an upper box. The two boxes can be arranged one on top of the other in a flush manner. Material to be vulcanized can be arranged between the two boxes. Furthermore, at least two preferably above-described securing means/tension bolts for releasably connecting or locking the upper box and the lower box can be provided, wherein in each case at least one can be arranged at one end of the mobile vulcanizing press. The lower box and/or the upper box, preferably the lower box, can have at least one first bolt receptacle on which the tension bolt is arrangeable in a pivotable and particularly preferably releasable manner. Furthermore, at least one latching point can be arranged on the lower box or the upper box such that the latching means of the tension bolt can latch in the at least one latching point in at least one predefined pivoted position of the tension bolt. At this point, it is noted that the invention is primarily described in the following text such that the first bolt receptacle is arranged on the lower box and an optional second bolt receptacle is arranged on the upper box. This disposition is only one example, however, and it can also be reversed, or it is possible for both first and second bolt receptacles to be arranged on each of the lower and upper boxes.
In a technically advantageous manner, the tension bolt can be arranged in a pivotable manner on the mobile vulcanizing press according to the invention, wherein mobile vulcanizing press can provide predefined or predefinable latching positions. Specifically, the invention makes it possible for the latching means to be able to be brought into latching engagement with a corresponding latching point, in that the tension bolt is pivoted on the mobile vulcanizing press until the abovementioned latching engagement occurs. The elastic force of the latching portion then retains the tension bolt in the latching position or the pivoted position, such that the vulcanizing press can be moved, for example, without the tension bolts mounted thereon having to be additionally secured or retained. This considerably improves the handling of the mobile vulcanizing press, since it is a basic requirement of mobile applications that the vulcanizing press be able to be moved without great effort and without difficult handholds. Furthermore, the predefined latching positions can also be used to save on installation space, since the tension bolts can be rotated/pivoted into a predetermined pivoted position in accordance with the available installation space and also remain there until they are actively pivoted out of the latching position. On account of the elastic variability of the relative position of the latching portion, the tension bolt can be pivoted out of the latching position with a definable additional force application, for example by gentle or a relatively large amount of manual pressure by an operator, such that free pivotability can be established again. Additional tools or complex handholds are not necessary for this operation.
The latching means is preferably a latching pin or a spring bolt. The fastening between the latching means and the tension bolt is preferably configured such that the latching means is screwed into an axial receiving bore, particularly preferably a threaded bore, introduced axially into one end of the tension bolt. The tensioning force of the spring bolt or of some other elastic body which holds the latching portion can be selected such that the tension bolt is held securely in latching engagement with the latching point and at the same time an additional (additional to the weight force of the tension bolt) predefined force moves the tension bolt out of the engaged position again.
Particularly preferably, the latching means can be fastened by, or have, a lock nut, with which the length by which the latching means or a section/latching portion of the latching means projects beyond the axial end of the tension bolt can be settable. Other possibilities for setting the length by which the latching means or a section of the latching means projects beyond the axial end of the tension bolt are, of course, also able to be used; for example washers or the like.
Preferably, a section/latching portion of the latching means projects in the basic state beyond the end of the tension bolt. If pressure or the like is then exerted on the latching means, the latter can be pushed in counter to an elastic resistance. When the pressure or the like is removed, the latching means or the latching portion/section of the latching means returns elastically into the basic state again. In order to push in the latching means or the section of the latching means, it is necessary for a predetermined pressure to be exceeded, this pressure preferably being selected or set, for example via the spring strength or the like, such that the latching means, when it is latched in a latching point, can hold at least the weight of the tension bolt. In other words, the latching connection between the latching means and a latching point is preferably not released again just by the weight of the tension bolt. This has the advantage that the latching connection can hold the tension bolt in a pivoted position and the latching connection is releasable by an additional (presettable) force application on the tension bolt.
Preferably, one nut per screw connection is fastened to the external thread of the tension bolt, said nut being able to retain the end of the tension bolt on which the nut is provided by means a force-fitting and/or form-fitting connection to a mobile vulcanizing press. Preferably, the underside of the nut can have a cut face formed in the form of a circular arc in the portion of the nut body in which a blind hole for receiving the external thread of the tension bolt is also arranged. The face of the nut formed in the form of a circular arc preferably serves to compensate torsional or flexural deflections of a lower or upper box of a mobile vulcanizing press during the vulcanization process.
Furthermore, the receiving bore of the latching means can preferably be embodied as a blind hole with an internal thread in a narrowed end portion of the bolt. The through-bore of the tension bolt can preferably be arranged in a bulbous portion of the bolt, which can particularly preferably (directly) adjoin the narrowed portion. The through-bore can preferably be provided to form a shaft-hub connection with corresponding components on the press body/lower or upper box. The shaping of the tension bolt with a narrowed and bulbous portions makes it possible to achieve an optimum compromise between weight reduction and mechanical strength.
A first and a second bolt receptacle, which are preferably disposed on the lower and upper boxes, can have different designs in order to allow optimum locking of the two boxes by means of the securing means. Thus, the first bolt receptacle serves preferably to allow the securing means to be mounted in a releasable and pivotable manner, while the second bolt receptacle preferably allows the clamping force between the two boxes to be set, in that a nut is screwed against a dished element of the second bolt receptacle (with the result that the spacing between the point at which the first bolt receptacle holds the securing means, and the point at which the second bolt receptacle holds the securing means). Furthermore, corresponding shaping of the dished element and of an underside of the nut preferably additionally results in bending and twisting movements of the vulcanizing press being compensated.
It is therefore possible for the mobile vulcanizing press to be easy to handle with as few additional tools as possible; for example, the securing means or the tension bolt can be removed from the vulcanizing press or fastened thereto without accessories, and the securing means or the tension bolt can be pivoted into different self-retaining pivoted positions and released therefrom again without further handholds/tools, in order to optimize the handling and the space requirement of the vulcanizing press. These points increase the handleability of the mobile vulcanizing press and reduce the space requirement both during construction and during operation, and so the vulcanizing press is tailored even better to the demands of mobile applications.
Furthermore, the mobile vulcanizing press can comprise at least one first bolt receptacle on the lower box (and/or the upper box, preferably the lower box), at least two first holding elements which are arranged in a manner spaced apart from one another, which can have openings arranged in an aligned manner, and between which the through-bore of the tension bolt can be arrangeable in a manner aligned with the openings in the holding elements in order to fasten said tension bolt in a pivotable manner to the lower or the upper box by way of a stub shaft. The at least one latching point or latching strip can be arranged between the holding elements. This arrangement of the holding elements and the latching point or latching strip allows a very compact construction of the mobile vulcanizing press, since the available installation space is used optimally.
Furthermore, the mobile vulcanizing press can have a plurality latching points, which define several pivoted positions of the tension bolt, wherein the latching points can be in the form of notches in a latching strip. The latching strip is a preferred possibility for providing latching points. However, it is also possible for toothed racks to be provided or notches which are provided directly in the housing of the box. The latching points are preferably arranged above and beneath one another along the vertical. The latching strip makes it possible, with little structural complexity, to provide several latching positions in predefined positions with as compact a construction as possible.
Furthermore, the mobile vulcanizing press can have, preferably on each of the upper and the lower box, a heating plate (also referred to as pressure plate in the following text), which can particularly preferably be heatable by means of integrated heating elements. The upper and the lower box can each have a rectangular footprint and the heating plate can have a parallelogram-shaped footprint in each case. The longitudinal edges of the heating plate and of the upper and lower boxes can be arranged one above another in a flush manner. The shorter (lateral) edges/transverse edges/transverse sides of the upper and lower boxes can protrude beyond the lateral edges of the heating plate. The at least one first bolt receptacle of the upper or lower box can be arranged in that portion of the lower or upper box that protrudes beyond the lateral edge of the heating plate. The abovementioned flush arrangement of the longitudinal edges makes it possible for no further components of the vulcanizing press to protrude at the longitudinal edges, and so the construction becomes even more compact and protruding components do not prevent a plurality of vulcanizing presses from being set up next to one another at their longitudinal edges, should this be necessary in the case of large pieces to be vulcanized. The shaping of the boxes and of the heating plates also makes it possible to provide, on each of the transverse sides of the boxes, a region/portion which can be provided for the installation/integration of the securing means/tension bolts and the receiving elements required therefor. There is thus likewise space for these components in the area of the rectangular footprint of the boxes, i.e. they do not protrude beyond the latter, thereby making the mobile vulcanizing press even more compact and thus even more suitable for mobile applications.
Furthermore, first holding elements can be in the form of metal plates which can preferably be arranged on the lower box. At least one second bolt receptacle, which comprises a dished element with a U-shaped cutout, can be arranged on the upper box. Furthermore, the dished element with a U-shaped cutout can be arranged on the upper box such that, when the tension bolt connected to the lower box is pivoted, said tension bolt is able to be brought into engagement with the U-shaped cutout, and wherein the dished element has a spherically recessed surface.
The shaping of the dished element and of the U-shaped cutout make it possible for the nut of the securing element to be able to be connected in a force-fitting and/or form-fitting manner with surface pressure there, such that the corresponding end of the securing element or of the bolt can be held securely by the second holding element. The fastening of the securing element to the boxes of the mobile vulcanizing press is allowed without further accessories/tools as a result and particularly easy to handle as a result.
Furthermore, the tension bolt can be securable in the first bolt receptacle by means of a stub shaft. The stub shaft can have a wing plate at one axial end, and the first bolt receptacle can have a wing receptacle. A portion of the wing plate of the stub shaft can be brought into engagement with the wing receptacle by means of rotation after the stub shaft has been plugged into the openings in the first holding elements of the first bolt receptacle. Furthermore, the wing plate can be a different color than the wing receptacle.
Securing by means of the stub shaft allows simple removal and fastening of the tension bolt from/to the box, such that, for example when there is little installation space, the securing means can be mounted only after the rest of the vulcanizing press has been constructed. Furthermore, it is possible to mount the mobile vulcanizing press and to secure the securing means and lock the boxes without accessories. The securing of the stub shaft can furthermore be visually checked very easily on account of the coloring.
Furthermore, the mobile vulcanizing press can have at least two securing means as described above, in order to be able to lock the upper box and the lower box together in the state arranged one on top of the other. Furthermore, the length of the securing means can be less than or equal to the spacing between a top side of the upper box and an underside of the lower box, such that no components or portions of components protrude beyond the box vertically, either.
In summary, the invention thus makes it possible to provide a mobile vulcanizing press which is easier to handle and more compact, such that it is suitable particularly for mobile applications, in which construction, reconstruction and deconstruction frequently take place and also there is frequently less installation space.
The invention is described by way of example in the following text with reference to the appended, schematic drawings, in which
In the following text, various examples of the present invention are described in detail with reference to the figures. Here, identical or similar elements in the figures are designated by identical reference signs. The present invention is not limited to the examples described, however, but also encompasses modifications of features of the described examples and combinations of features of various examples within the scope of protection of the independent claims.
Particularly preferably, both the upper and the lower box 21, 22 have a sheet-metal cover 27 which is preferably U-shaped in cross section and is connected by means of (a) weld(s) to mechanical reinforcements and frame parts of the corresponding box 21, 22 that are not shown in the figures. By way of the welding spots and points 28 (these are the dark elongate elements that are discernible, inter alia, on the top side of the upper box 21) in
Furthermore, optional lifting eyes 31 can be arranged at least on the top side of the upper box 21, said lifting eyes 31 being particularly preferably screwed into the upper box 21, such that the lifting eyes 31 can be removed at any time. The lifting eyes 31 can be used to lift the upper box 21 or the entire mobile vulcanizing press 20 by means of a crane or of a crane hook. In use, the lifting eyes 31 can be removed in order to reduce the overall height of the mobile vulcanizing press, in particular in that then no components protrude beyond the upper or lower surface of the upper and lower box 21, 22.
Furthermore,
Attention should be paid, in the two
Preferably, the latching strip 35 also has an arcuate cutout 35b between the latching points 35a, such that no contact occurs between the latching means 14 and the latching strip 35a in the region of the arcuate cutout 35b when the tension bolt 11 is pivoted. Furthermore, it should be noted that the number of latching points 35a can also be one or more than two. This is dependent in particular on how many predefined pivoted positions of the tension bolt 11 are intended to be provided. Thus, in the present example of the latching strip 35 according to
An advantage of the provision of predefined locked pivoted positions is that the tension bolts 11/securing means 10 do not have to be additionally held during the mounting of the mobile vulcanizing press 20, thereby making construction easier. Furthermore, different lockable pivoted positions can be set without additional components or handholds. This is advantageous when, for example, the available space at the point of use of the mobile vulcanizing press is limited, since it is then possible for example to select a central pivoted position (an angle position between the horizontal and the vertical) and thus the length by which the securing means 10 protrude beyond the sides of the lower box 22 can be shortened, thereby considerably reducing the space requirement of the mobile vulcanizing press 20, in particular during construction. This thus improves the mobile properties of the vulcanizing press and makes it usable in a more versatile manner.
Moreover,
Finally,
Securing of the stub shaft 37 in order to prevent the shaft 37b from sliding axially out of the opening 33ab and/or the through-bore 13a can be prevented by traction on the longer portion of the wing plate 37a, such that the shorter portion of the wing plate 37b in engagement with the wing receptacle 38 can be rotated. The rotation can be continued until sufficient frictional contact between the wing receptacle 38 and a part of the wing plate 37a has been established, which prevents automatic releasing of the frictional connection. On account of the engagement produced in this way between the wing plate 37a and the wing receptacle 38 in the upper plate 22b, the stub shaft 37 is reliably prevented from falling out.
The low-complexity mounting of the securing means 10 or of the tension bolt 11 by means of the stub shaft 37, which can be carried out without further tools or other accessories, advantageously makes it possible for the securing means 10 or the tension bolt 11 to be able to be removed entirely from the box 21 at any time without great effort, in particular if this is necessary for space reasons for example during the construction or deconstruction of the mobile vulcanizing press 20.
With regard to the overall height, a further advantage of the mobile vulcanizing press that needs to be specified is that, on account of the arrangement and design of the first and second tension-bolt receptacles 32a,b—for example they are let into the uncovered portions 21a, 22a of the boxes 21, 22—the securing means 10 do not protrude beyond the upper edges or lower edges of the boxes 21, 22, entailing a further reduction in the overall size and ensuring the mobility of the vulcanizing press to an even greater extent.
A fixing element 7 keeps a longitudinal portion of the tension bolt 11 captively connected to the nut 1. This longitudinal portion preferably directly adjoins the external thread 12. The fixing element 7 is arranged in the groove 4 and an access bore 5 that is visible in
Furthermore, the section A-A according to
As an alternative to the above-described example, the fastening means 8 can for example also be a sleeve with an external thread, which has a receptacle for fastening one end of the fixing element 7. The fixing element 7 can be firmly connected to the fastening means 8 for example by means of an adhesive bond or a clamping connection.
The section A-A in
According to the alternative example in which the fastening means 8 and one end of the fixing element 7 are firmly connected together, the fastening means 8 can be rotated outward in the direction of the an opening of the access bore 5. Since the opposite end of the fixing element 7 can be fixed in the groove 4, the fixing element 7 can be stretched and the diameter of the loop of the fixing element 7 reduced. This constriction of the loop can be used, in the case of a tension bolt 11 screwed into the blind hole 3, to arrange the fixing element 7 even more tightly around the tension bolt 11, thereby retaining the nut 1 even more securely. Deeper screwing of the fastening means 8 into the access bore 5 can release the securing of the tension bolt 11 again, in that the loop is expanded. In addition, the fixing element 7 can prevent penetration of particles of dirt and dust.
Furthermore,
Furthermore, the bulbous portion 13b is adjoined by a narrowed portion 13c of the tension bolt 11, which has at its axial end a receiving bore 13e in which a latching means 14 is arranged, in particular has been screwed in. The latching means 14 is preferably a spring bolt or some other component which has a latching portion 14a that is elastically displaceable or is elastically variable in position. The latching portions 14a, or the latching means 14, can be pushed in the direction of the tension bolt 11 by means of a predetermined force, for example one that exceeds the spring force or the like of the latching means 14, such that the latching means 14 projects less or no longer projects at all beyond the axial end of the tension bolt 11. In an unloaded basic state, by contrast, the latching means 14, or the latching portion 14a thereof, projects beyond the end of the tension bolt 11, as is shown in
Furthermore, the latching means 14 can also comprise a lock nut 14b, which allows the axial relative position of the latching means 14, or of the latching portion 14a thereof, to be set. In other words, the optional lock nut 14b allows the length by which the latching portion 14a, or the latching means 14, projects beyond the end of the tension bolt 11 to be able to be adjusted or set at any time.
As already described above, the through-bore 13a in the tension bolt 11 serves to be passed through by the stub shaft 37 in order to arrange the tension bolt 11 in a pivotable manner on one of the boxes 21, 22 (what is shown is the case: lower box 21). Furthermore, the latching means 14 is arranged at the end of the tension bolt 11 such that at least the latching portion 14a engages with the latching points 35a of the latching strip 35 when the tension bolt 11 is held in a pivotable manner by the first tension-bolt receptacle 32a.
In summary, the invention therefore allows a mobile vulcanizing press to be provided which is easier to handle and is more compact, such that it is suitable particularly for mobile applications, in which construction, reconstruction or deconstruction frequently takes place and also there is frequently little installation space. Specific technical advantages can be in particular that the tension bolt(s) 11 can be pivotable and in particular latchable and can also be removed with little complexity, inter alia on account of the tension bolt axis, which can be a stub shaft 37 and can be locked securely in its entirety. Furthermore, the tension bolts 11 can be produced from high-strength aluminum and have a low weight. The thread 12 thereof can be protected from damage particularly well and be sealed off from contamination, since the nut 1 can have the above-described fixing and sealing means 7.
Further technical advantages are that the upper ends of the tension bolts or of the nuts 1 of the securing elements 10 can end flush with the top side of the vulcanizing press 20 on account of the let-in tension-bolt nut receptacle 32b. The low design achieved in this way creates versatile setup possibilities, inter alia also in environments with little installation space. It is also possible for two vulcanizing presses 20 to be positioned alongside one another without problems, since no lateral components protrude which would first of all have to be dismantled/removed. The preferred foldable side handles 30 contribute toward the low overall size in a lateral direction and at the same time allow comfortable handling. The preferred lifting eyes 31 ensure safe crane operation and are removable with little effort.
The vulcanizing press 20 can also have a fully functional, compact control panel 40 with an appropriate housing, and can be integrated fully into the vulcanizing press 20 or one of the boxes 21, 22. The control panel 40 can be fitted out comprehensively, inter alia with one or more digital temperature regulators, one or more displays of the setpoint/actual temperature of the heating plates 23, 24, one or more displays of the setpoint/actual value of the vulcanization time, one or more temperature-difference monitor(s), one or more reset buttons, which may or may not be equipped with a light, and the like. In addition, even in manual operation of the vulcanizing press 20, the greatest possible safety can be ensured, inter alia a touch switch can be provided for automatic operation and/or a thermometer bore in the heating plates 23, 24 for the use of a digital thermometer during manual operation.
Number | Date | Country | Kind |
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10 2016 205 942.4 | Apr 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/058521 | 4/10/2017 | WO | 00 |