Patent Application
20230106280
The present invention relates to a mobility support device with a step climbing mechanism.
Various types of mobility support equipment that act as a substitute for walking are in widespread use. In particular, wheelchairs are widely used as equipment for supporting the mobility of paraplegics. Different wheelchairs corresponding to different user abilities, examples thereof including manual, powered assist and electric wheelchairs. These wheelchairs employ many small wheels (particularly small front wheels) to facilitate movement in rooms with narrow aisles and getting on and off public transportation. Accordingly, even a small step of approximately 5 cm may become a major obstacle to movement.
In light of this, configurations have been proposed that particularly improve the step-climbing ability of wheelchairs. A configuration is known in which a change in the user's center of gravity on the equipment is utilized to lift the front wheels and climb over a step (see Patent Documents 1 and 2, for example). Furthermore, a configuration has been proposed in which excessive rearward inclination of the wheelchair is prevented when driving the rear wheel support with an actuator to lift the front wheels and climb over a step (see Patent Document 3, for example).
In these previously proposed configurations, there is a tendency for the mobility support equipment to have lower movement performance on flat ground. The step climbing mechanism itself also tends to be large and complicated. Furthermore, the user's posture is limited to a sitting posture, which is typical for wheelchair movement.
An object of the present invention is to provide a novel configuration enabling stable step climbing without impairing mobility on flat ground. The present invention particularly provides a configuration in which a step of 150 mm, which is the standard height of a sidewalk curb in Japan, can be stably climbed even in a standing posture.
While based on the rocker-bogie mechanism, a new link structure that utilizes the user's posture transition achieves stable and smooth step climbing with a simple passive mechanism.
In a first aspect of the invention, the mobility support device includes a front wheel, a rear wheel, a drive wheel disposed between the front wheel and the rear wheel, a first link coupled to the front wheel, a second link connecting the drive wheel and the rear wheel, a rotation joint coupling the first link and the second link at a first position, and a first elastic member coupling the first link and the second link at a second position different from the first position.
Stable step climbing becomes possible without impairing mobility on flat ground. By making the position of the center of mass in the mobility support device variable, it is possible to climb not only steps but also grooves. The configuration of the present invention can also be applied to exploration rovers, walking robots, and material transportation, and stable movement and step climbing can be achieved on bad roads or at disaster sites.
In the embodiment, while based on the rocker-bogie mechanism, a novel link structure that utilizes posture transition achieves stable and smooth step climbing without impairing mobility on flat ground.
The mobility support device 1 includes drive wheels 11R, 11L (hereinafter collectively referred to as “drive wheel 11” as appropriate), front wheels 12R, 12L (hereinafter collectively referred to as “front wheel 12” as appropriate), and rear wheels 13R, 13L (hereinafter collectively referred to as “rear wheel 13”). When moving on flat ground, it is assumed that of the six wheels that make up the drive wheels 11, the front wheels 12, and the rear wheels 13, the drive wheels are subject to greater load. When climbing a step, as described later with reference to
The drive wheels 11 are rotationally driven by a drive source (not illustrated) and play a primary role in traveling on flat ground. The drive of each drive wheel 11 is performed by a control unit using a processor or the like based on an operation by the user. The drive of the drive wheels 11 is not directly related to the principle of step climbing of the present invention, and so description of this principle will be omitted. The step climbing of the present invention passively converts a transition of the user's center of gravity position and posture into a mechanical state change suitable for step climbing, and is fundamentally different from active step climbing performed by an actuator.
The rear wheels 13 contribute to travel stability when traveling on flat ground. When climbing a step, the rear wheels 13 support backward inclination of the mobility support device 1. The front wheels 12 serve as free wheels. Each front wheel 12 may be a small caster wheel with a sharp turn, provided that the wheel has a radius larger than the height of the step to be climbed or the width of the groove to traverse.
The drive wheel 11, the front wheel 12, and the rear wheel 13 are coupled by a link structure 10. Similar to the wheels, the link structure 10 also includes link structures 10R, 10L disposed on either side of the mobility support device 1. However, the following description focuses on the link structure 10 on either the left or right side.
The link structure 10 has a first link L1 coupled to the front wheel 12 and a second link L2 connecting the drive wheel 11 and the rear wheel 13. The first link may be referred to as a rocker link and the second link may be referred to as a bogey link. The first link L1 and the second link L2 are coupled to each other by a rotation joint 15, and are connected by an elastic member 23 at a position different from the rotation joint 15.
The rotation joint 15 and the elastic member 23 are disposed apart at a constant distance in the vertical direction (Z direction). The rotation joint 15 is composed of, as an example, a shaft and a bearing, and functions as a free joint for rotating the second link L2 with respect to the first link L1.
The elastic member 23 is coupled to the end portion on the rear wheel side of the second link L2 by a node 41, and is connected to the horizontal portion of the first link L1 by a node 42. In the example of
The first link L1 is provided with an elastic member 21, and it can extend and shorten in the X direction. By providing the elastic member 21, the distance between the front wheel 12 and the drive wheel 11 is variable according to the posture transition of the user or a change in position of the mass center of the mobility support device 1. As described below, the first link L1 may also have a slider configuration, and the length of the first link L1 in the X direction may be variable in combination with the elastic member 21.
The elastic members 21 and 23 each independently expand and contract according to the displacement or moving of the center of mass of the user or the center of gravity of the mobility support device 1. A moment in the direction corresponding to the expansion or the contraction of the elastic member 23 is generated in the rotation joint 15.
The link structure 10 including the elastic member 23, the elastic member 21, and the rotation joint 15 changes the loads acting on the front wheels 12, the drive wheels 11, and the rear wheels 13 corresponding to the user's posture, to achieve passive step climbing.
The mobility support device 1 also includes an exoskeleton 31. The exoskeleton 31 is coupled to the link structure 10 and supports the user. The exoskeleton 31 has a base frame 33 provided with a foot rest or a bottom plate, and horizontal frames 32 and 34 (see
In the example of
The slider link L1b is, for example, a linear slider having an outer rail 111 and an inner rail 112, and is configured to be slidable in the X direction by the elastic member 21. The slider link L1b slides under the spring force of the elastic member 21 to change length in the X direction. The sliding of the slider link L1b allows the exoskeleton 31 to move forward (+X direction) and rearward (−X direction).
The second link L2 has sub-links L2a, L2b, and L2c. The sub-link L2b is coupled to the end portion of the sub-link L1a of the first link L1 by the rotation joint 15. One end of the sub-link L2b is connected to the sub-link L2a, and the other end is connected to the sub-link L2c. The sub-link L2a is coupled to the slider link L1b of the first link L1 via the node 41, the elastic member 23, and the node 42. The sub-link L2c is coupled to a hub Hb2 of the drive wheel 11. The connection portion between the sub-links L2a and L2b is coupled to a hub Hb3 of the rear wheel 13.
The first link L1 is disposed in a downward open U-shape, and the second link L2 is disposed in an upward open U-shape. By connecting the first link L1 and the second link L2 in the reverse direction, the arm of the second link L2 coupled to the rotation joint 15, that is, the sub-link L1a can be lengthened. This makes it possible to increase the moment generated in the rotation joint 15 when climbing a step.
By the link structure 10 including the first link L1, the second link L2, the elastic members 21, 23, and the rotation joint 15, the load movement between the drive wheel 11, the front wheel 12, and the rear wheel 13 is achieved.
The mobility support device 1 is configured to be compact in the XZ plane as a whole while lengthening the rotation arm by the link structure 10 in which the first link L1 and the second link L2 are combined in a reverse direction.
When the mobility support device 1 is used for support in daily life, the base frame 33 of the exoskeleton 31 is designed to have a size that allows the user to stably stand on the base frame 33 regardless of the state of the user's lower limbs. When the mobility support device 1 is applied to an exploration robot, the robot body can be disposed on the base frame 33. If the user has paraplegia, the body frame and harness belt (not illustrated) of the exoskeleton 31 may support the user's buttocks or lower back in addition to the knees.
A radius R of the front wheels 12R and 12L is set to 200 mm, assuming that a step with a height of 150 mm is climbed. If the mobility support device 1 is to be used in an environment where the step is less than 15 cm, the radius R of the front wheel may be further reduced. The front wheels 12R and 12L may be replaced by planetary wheels.
The first link L1 is provided with the elastic member 21 for adjusting the position of the front wheel 12 in the X direction. The downward open U-shaped first link L1 and the upward open U-shaped second link L2 are combined in a reverse direction and are mutually coupled by the elastic member 23 and the rotation joint 15.
The elastic member 23 is connected to the end portion of the second link L2 at the node 41, and is connected to the first link L1 at the node 42 near the elastic member 21. A sufficient length is provided between the node 42 and the rotation joint 15.
The elastic member 23 can expand and contract in the XZ plane, as indicated by the bi-directional arrow. The rotation joint 15 generates a moment in the clockwise or counterclockwise direction in response to the expansion or the contraction of the elastic member 23, as indicated by the rotating arrow.
When the front wheel 12 strikes the step, force in the −X direction is applied from the step and the elastic member 21 contracts. At this time, a counterclockwise moment is generated about the rotation joint 15 with respect to the first link L1.
When the front wheel 12 starts climbing the step, the weight movement of the user causes the elastic member 23 to contract, increasing the counterclockwise moment at the rotation joint 15 with respect to the second link L2. The counterclockwise moment on the second link L2 acts in a direction to lift the drive wheel 11. When the front wheel 12 and the drive wheel 11 ride over the step, the contraction of the elastic member 23 is released, and the moment generated in the rotation joint 15 of the second link L2 is inverted to a clockwise moment. This clockwise moment acts in a direction to lift the rear wheel 13.
The counterclockwise and clockwise moments generated in the rotation joint 15 with respect to the first link L1 are proportional to the length of the sub-link L1a. With the link structure 10 of the embodiment, the length of the sub-link L1a can be increased, and thus a large moment is generated in the rotation joint 15 to strengthen the step climbing ability.
In
Since the front wheel 12 comes into contact with the step ST, the user's upper body is tilted slightly forward, and the load applied to the front wheel 12 increases. The upward arrows in the diagram schematically represent the load acting on each wheel as the reaction force received from the ground. As the load acting on the front wheel 12 increases, the load acting on the drive wheel 11 and the rear wheel 13 decreases.
In
The user is subject to a force in the direction opposite to the travel direction, causing the center of mass of the user to shift backward. The center of gravity of the mobility support device 1 is also shifted rearward, and the dominant load portion is transferred from the front wheel 12 to the drive wheel 11 and the rear wheel 13. Since the load acting on the front wheel 12 is reduced, the front wheel 12 is lifted and starts climbing the step ST.
In
Meanwhile, the user and the exoskeleton 31 (see
In
In
In
Here, m is the mass acting on the wheel W, and g is the gravitational acceleration. The propulsion force F depends on the mass m acting on the wheel W, the height h of the step, and the wheel radius r. When the mobility support device 1 is used in an urban area, a target value for the height h of the step is determined according to the Building Standards Act and design. The approximate range of the wheel radius r is also determined according to the assumed usage environment.
A variable that can be arbitrarily varied is the mass m acting on the wheel W. The smaller the mass m acting on the wheel W, the smaller the propulsion force required to climb the step.
The spring constant of the elastic member 21 used in the slider configuration of the first link L1 is 1.03 N/mm. The spring constant of the compression spring 231 of the elastic member 23 of the second link L2 is 5.23 N/mm, and the spring constant of the tensile spring 232 is 1.67 N/mm. The spring constant of each spring may include an error of ±10% in the above numerical value as an acceptable error for stable step climbing. As the elastic member 23, a single spring that can expand and contract within a desired range from the initial position can be used in place of the combination of the compression spring 231 and the tensile spring 232, as described above.
The spring constants of the elastic member 21 and the elastic member 23 are set to enable movement of the center of mass, that is, the shift of load distribution described with reference to
With the prototype of
The mobility support device 1 of the embodiment is effectively used in the fields of daily life support, care, and rehabilitation. By forming the exoskeleton 31 with a light-weight material having mechanical strength, it is possible to reduce the weight of the mobility support device 1.
The mobility support device 1 utilizes the fact that the combined center of mass of the mobility support device 1 and the user (or the object to be mounted) shifts backward or forward depending on the inclination of the first link L1 and the second link L2 with respect to the horizontal direction, and can also be applied to an exploration robot and material transportation equipment. When the mobility support device 1 is applied to a remote exploration robot or a disaster area support robot, the mobility support device 1 needs to be transported to the site. In this case, the mobility support device 1 is extremely useful due to being small and lightweight and able to stably climb a step.
This application claims priority from Patent Application No. 2020-063285 filed with the Japan Patent Office on Mar. 31, 2020, the entire contents of which are incorporated by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-063285 | Mar 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2021/013539 | 3/30/2021 | WO |
