Modified bucket

Abstract

Modified bucket that combines elements of buckets from different models of excavator shovels.

Description

TECHNICAL FIELD

The utility model is developed in the field of components for excavator shovels and specifically refers to a modified bucket that combines bucket elements of a first cable shovel model and a second cable shovel model, which can be connected to the blade of said first model of cable blade.

DESCRIPTION OF THE PRIOR ART

In the state of the art there are, among others, two models of buckets for cable excavator shovels that represent the vast majority of existing excavator shovels.

In mining, in order to reduce the maintenance times of cable shovel buckets for both models, keep a complete line of spare parts for buckets in stock, such as pins, ground engagement tools (GET), Bushings and some accessories is quite complicated, especially in cases where there is only one supplier of said spare part (local OEM distributor).

Currently, shovels of similar capacity can be used in a mining operation, but they are provided by different manufacturers, which must maintain a minimum stock of spare parts separately, and said spare parts for each product line are incompatible with each other, which implies greater costs, storage times, transport and sometimes generate stock breaks without replacement alternatives.

In the state of the art, buckets for excavator shovels have been disclosed that seek to provide designs that can include interchangeable parts with different models of shovels.

In this regard, document CL1261-2017 can be cited, which describes a modified bucket for a cable excavator shovel that allows it to be connected indistinctly to two different types of cable excavator shovels, where a modified design of the connection elements of said connection elements is disclosed. bucket, being compatible with the two connection models of said two types of excavator shovels. This document addresses the problem of the interchangeability of responses from different types of buckets, however, it presents the functional disadvantage that the connection elements, being adaptable, increase the weight of the bucket and the change or adaptation of the connection elements to a model in particular it is not automatic and requires the replacement of parts, which delays the operation.

The modified bucket of this invention generates a new bucket design, compatible with the spare parts that have been shown to have better performance in each of the two models of buckets corresponding to the two models of blades for the same capacity, which helps to reduce the quantity of necessary spare parts in stock and at the same time generate a much more reliable and economical supply chain.

Utility Model Summary

The utility model discloses a new type of modified bucket that combines bucket elements of a first model of cable shovel and a second model of cable shovel, being able to be connected to the shovel of said first model of cable shovel, which has with the objective of reducing the number of spare parts in stock and generating a more reliable and economical supply chain in mining operations that use buckets of two types or models of cable excavator shovels.

The modified bucket comprises connection elements of the bucket of said first model of the shovel, for its connection to it by means of the handle of the shovel, wherein said connection elements include the bushings and pins that connect the handle with the bucket of the first model. blade, the connection of the regulating elements (pitch brace) with their bushings and pins, and the connection elements of the inclination cables with their pins. Tilt cables, push or lift, are attached to the bucket to control its tilt during backhoe operation.

The door with its bushings and pins, the bottom, the lip, the GET tools, the snubber eye with its insert and the door stops (snubber) of the modified bucket will correspond to the bucket of the second model of shovel.

The upper part of the modified bucket comprises a mechanical connection for a door stop (“Snubber”).

BRIEF DESCRIPTION OF THE FIGURES

The accompanying drawings are included to provide a further understanding of the utility model and constitute part of this description and further illustrate a preferred embodiment of the utility model, where it is seen that:

FIG. 1A shows a front perspective view of a bucket for a first model of cable excavator shovel with its spare parts and its connection with the handle of said first shovel model.

FIG. 1B shows a rear perspective view of a bucket for a first model of cable excavator shovel with its spare parts and its connection with the handle of said first shovel model.

FIG. 2A shows a front perspective view of a bucket for a second cable excavator shovel model, its spare parts and its connection with the handle of said second shovel model.

FIG. 2B shows a rear perspective view of a bucket for a second model of cable excavator shovel with its spare parts and its connection with the handle of said second shovel model.

FIG. 3 shows a posterior isometric of the modified bucket with its related parts, according to a modality of the present utility model.

FIG. 4 shows the lower part of the modified bucket with its parts.

FIG. 5 shows the lip used on the modified bucket.

FIG. 6 shows a door stopper (snubber) and its mounting holes in the modified bucket.

FIG. 7A shows the modified upper part of a bucket of a second model of cable excavator shovel with part of its upper surface cut away to receive an adaptation kit.

FIG. 7B shows the adaptation kit used in the modified bucket for its connection with the handle of a first model of cable excavator shovel.

FIG. 7C shows the upper part of a bucket of a second model of cable excavator shovel with the welded adaptation kit for its connection with the handle of the first shovel model.

FIG. 8 shows the upper part of a new bucket made with the connection for the first model of the blade.

FIG. 9 shows a perspective view of the bucket modified according to the present utility model.

DETAILED DESCRIPTION OF THE UTILITY MODEL

The utility model refers to a modified bucket (3) that combines spare parts and/or parts of a bucket (11) of a first model of cable excavator shovel (1) and a bucket (21) of a second shovel model. cable excavator (2) to be connected to said first model of cable excavator shovel (1).

The purpose of the utility model is to reduce the number of spare parts in stock and generate a more reliable and economical supply chain in mining operations that use buckets of two types or models of cable excavator shovels.

This utility model allows, in a mining operation, in which two models of cable excavator shovels (1, 2) are used, a modified bucket (3) that uses spare parts and/or parts of the buckets (11) is provided, 21) of each blade model (1, 2) achieving a partial unification of said spare parts, producing operational advantages and stock of spare parts.

In the first model of cable excavator shovel (1), according to FIGS. 1A and 1B, the bucket (11) is attached to a handle (12) of the shovel by means of connection components that comprise bushings and connection pins (15) of the handle (12); regulating elements (pitch brace) (13) with their bushings and connection pins (16); and connecting elements of the tilt cables that are joined with their bushings and connecting pins (17) to connect the shovel with said bucket tilt cables (11). Depending on the excavator shovel, the connection elements of the inclination cables can be a padlock system (padlock) (14), a handle system (bail) or any element that allows the inclination cables of the shovel to be connected to the bucket. (eleven).

In the second model of cable excavator shovel (2), according to FIGS. 2A and 2B, the bucket (21) comprises a lower part (22) with a lip (23); an upper part (27) attached to the lower part (22), forming the volume of the bucket (21) and a door (24) at the back of the bucket (21) attached to the upper part (27) by means of bushings and pins (29). The lip (23) includes a plurality of noses on its outer edge that allow a plurality of ground tools (GET) (25) to be installed, as shown in FIG. 5. The lower part (22) includes a latch eye insert (26) that is connected in a corresponding way with the door (24) for its closure, as shown in FIG. 4. In the upper part (27) of the bucket (21) a door brake (snubber) (28) is included. fixed on the outer surface of said upper part (27) to cushion the closing of the door (24). The door brake (28) can be any type of brake, be it hydraulic, mechanical or of another type that makes it possible to cushion the closing of the door (24).

The modified bucket (3) is made based on the spare parts and/or parts of the bucket (21) of the second cable excavator shovel model (2), which is modified to join the connection of the handle (12) of the first cable excavator shovel model (1), as shown in FIG. 3.

In a preferred modality, the modified bucket (3) comprises a set of spare parts and/or parts of the bucket (21) of the second model of cable excavator shovel (2) that includes the lower part (22), the upper part (27) and the door (24) with its bushings and pins (29) attached to the rear part of said upper part (27). The lower part (22) has attached the lip (23) of the second model of cable excavator shovel (2), which includes a plurality of noses on its outer edge that allow a plurality of soil tools (GET) (25) to be installed, corresponding to said second model of cable excavator shovel (2). In another modality, the lower part of the modified bucket (3) can correspond to the lower part of the bucket (11) of the first model of cable excavator shovel (1).

Alternatively, the lower part (22) can have a lip welded corresponding to the bucket (11) of the first model of cable excavator shovel (1), where a plurality of soil engagement tools (GET) must be used, in which lip noses, corresponding to said first model of cable excavator shovel (1). Depending on the particular needs of the mining operation where the cable excavator shovels are used, other types of lips other than those indicated may be used in order to install other ground hook tools (GET) that are convenient for the Stock management of spare parts.

The set of spare parts and/or parts of the bucket (21) of the second model of cable excavator shovel (2) also includes the door brake (28) located in the upper part (27) of the bucket (21), where said door stop (28) can be fixed to the bucket (21) by means of a welded connection or by means of a mechanical connection. The modified bucket (3) includes perforations (31) on the outer surface of the upper part (27) for the installation of said hydraulic door brake (28), as shown in FIG. 6, modifying the original union of the brake. door (28) with the upper part (27), which is welded, by a mechanical union using bushings and pins (32).

To connect the modified bucket (3) to the first model of cable excavator shovel (1), the upper part (27) includes the connection components between the bucket (11) and the handle (12) of said first model of excavator shovel cable (1), comprising the modified bucket (3), the bushings and connection pins (15) of the handle (12); regulating elements (pitch brace) (13) with their bushings and connection pins (16) that regulate the connection with the handle (12); and connection elements of the inclination cables that are connected with their bushings and connection pins (17) to generate the inclination movement of the bucket (3) by means of the inclination cables that make up the shovel. In addition, to achieve the connection between the modified bucket (3) and the handle (12) of the first model of cable excavator shovel (1), the upper part (27) is modified, as shown in FIGS. 7A, 7B and 7C, by means of a cut that allows a portion of said upper part (27) to be removed, leaving a space (35), due to the cut, with a contour (34) that allows said portion to be replaced by an adaptation kit (33) that is welded in the contour (34) of the previous cut, where said adaptation kit (33) includes connection means in which the connection components are connected to join the modified bucket (3) to the handle (12) of the first shovel model cable excavator (1). In one embodiment, the contour (34) of the cut and the outer edge of the adaptation kit have a stepped shape, as seen in FIGS. 7A and 7B.

Alternatively, the modified bucket (3) can include a new upper part (36), manufactured in one piece, comprising the connection means for connecting the handle (12) of the first model of cable excavator shovel (1) integrated into the upper surface (37) of said upper part (36) so that it is not necessary to make a cut in said piece to replace a portion with the adaptation kit (33).

In an alternative configuration, it is possible to interchange the components of the first model of cable excavator shovel (1) and the second model of cable excavator shovel (2), so that the elements of the modified bucket (3) corresponding to the first model of cable excavator shovel (1) can be replaced by the equivalent elements of the second model of cable excavator shovel (2) and the elements of the modified bucket (3) that correspond to the second model of cable excavator shovel (2) can be replaced by the equivalent elements of the first model of cable excavator shovel (1).

Claims

1. A modified bucket (3) to connect to a handle (12) of a first model of cable excavator shovel (1), in mining operations that use two models of cable excavator shovels (1, 2), which reduces the amount of spare parts in stock and generates a more reliable and economical supply chain, wherein includes: a set of spare parts and/or pieces of a second model of cable excavator shovel (2) comprising a lower part (22) with a joined lip; an upper part (27) attached to the lower part (22), forming the volume of the bucket (3); a door (24) attached to the rear of the top (27) by bushings and pins (29), and a door stop (28) on the top (27) to cushion the closing of the door (24);connection components of a first model of cable excavator shovel (1) to connect the bucket (3) to the handle (12) of said first model of cable excavator shovel (1), comprising bushings and connection pins (15) of the handle (12);regulating elements (pitch brace) (13) with their bushings and connection pins (16) that regulate the connection with the handle (12); and inclination cable connection elements that are connected with their hubs and connection pins (17) to generate the inclination movement of the bucket (3) by means of cables;wherein the upper part (27) has a replaced portion, by means of a cut that generates a contour (34), to place an adaptation kit (33), which is welded on said contour (34), which includes connection means for join the modifying bucket (3) to the handle (12) of the first model of cable excavator shovel (1) in which the connection components are connected.

2. The modified bucket (3) according to claim 1, wherein the lip attached to the lower part (22) is a lip (23) of the second model of cable excavator shovel (2), which comprises a plurality of noses in its outer edge that has installed a plurality of soil tools (GET) (25) of said second model of cable excavator shovel (2).

3. The modified bucket (3) according to claim 1, wherein the lip attached to the lower part (22) is a lip (11) of the first model of cable excavator shovel (1), which comprises a plurality of noses that it has installed a plurality of soil tools (GET) of said first model of cable excavator shovel (1).

4. The modified bucket (3) according to claims 1 to 3, wherein the door stop (28) is fixed to the upper part by means of a welded joint.

5. The modified bucket (3) according to claim 1, wherein the door stop (28) is fixed to the upper part by means of a mechanical connection.

6. The modified bucket (3) according to claim 5, wherein the upper part (27) includes perforations (31) on its outer surface to mechanically join the door brake (28) by means of bushings and pins (32).

7. The modified bucket (3) according to claim 1, wherein the door brake (28) is of a hydraulic, mechanical or other type that allows damping the closing of the door (24).

8. The modified bucket (3) according to claim 1, wherein comprises an upper part (36), manufactured in one piece, which includes the connection means to connect the handle (12) of the first model of excavator shovel cable (1) integrated into the upper surface (37) of said upper part (36).

9. The modified bucket (3) according to claim 1, wherein the lower part (22) includes a latch eye insert (26) that connects correspondingly with the door (24) for its closure.

10. The modified bucket (3) according to claim 1, wherein the lower part of the modified bucket (3) corresponds to the lower part of the bucket (11) of the first model of cable excavator shovel (1).

11. The modified bucket (3) according to claim 1, wherein the connection elements of the inclination cables are a system of padlocks (padlock) (14).

12. The modified bucket (3) according to claim 1, wherein the connection elements of the inclination cables are a handle system (bail).