Claims
- 1. A tibial component of a knee prosthesis comprising a tray having substantially planar top and bottom surfaces and an extension forming an elongate body having a top end and a bottom end, one of the tray and extension including an outwardly projecting boss, the boss having an outer wall including a cylindrical portion and a tapered portion, the other of the tray and extension including an inwardly extending bore forming a bore wall, the bore wall including a cylindrical portion and a tapered portion, the extension being removably engagable with the tray with the boss received in the bore, the tapered portion of the boss seating on the tapered portion of the bore and the cylindrical portion of the boss being received by the cylindrical portion of the bore in press-fit relationship to form a junction between the tray and extension.
- 2. The tibial component of claim 1 wherein the tapered portions form a locking taper.
- 3. The tibial component of claim 1 wherein the boss extends downwardly from the bottom surface of the tray and the bore comprises a first axial bore formed in the extension extending from the top end toward the bottom end of the extension.
- 4. The tibial component of claim 3 wherein the tapered portion of the boss is formed below the cylindrical portion of the boss and the tapered portion of the bore is formed below the cylindrical portion of the bore so that the tapered seating portion of the junction is below the cylindrical press-fit portion of the junction.
- 5. The tibial component of claim 4 wherein the cylindrical press-fit between the boss and first axial bore seals the bore to prevent material from entering or leaving the portion of the bore below the press-fit.
- 6. The tibial component of claim 1 wherein the tray and extension are spaced from one another everywhere except at the cylindrical and taper seating portions of the junction.
- 7. The tibial component of claim 1 wherein the tray further comprises at least one fin extending along the bottom surface and projecting downwardly from the bottom surface, and the extension further comprises at least one fin projecting outwardly, the fins being generally aligned with one another from top to bottom to project as a single fin but being in axial spaced relationship so that they do not contact.
- 8. The tibial component of claim 4 wherein the boss is relieved between the cylindrical and tapered portions so that there is clearance between the boss and bore between the cylindrical and tapered portions.
- 9. The tibial component of claim 1 further comprising rotational alignment means for aligning the extension and tray in a predetermined relationship for assembly, the alignment means being formed within the junction.
- 10. The tibial component of claim 9 wherein the rotational alignment means is positioned within the junction relative to the cylindrical press-fit portion so that it is sealed within the junction to prevent migration of material from the rotational alignment means outside of the junction.
- 11. The tibial component of claim 9 wherein the rotational alignment means comprises a pin received in a hole.
- 12. The tibial component of claim 11 wherein the pin is located in the first axial bore and the pin is received by a hole formed in the boss.
- 13. The tibial component of claim 3 wherein the extension comprises a keel and includes a second axial bore extending from the bottom end toward the top end to communicate with the first axial bore, the second axial bore forming a tapered inner wall for receiving a stem extension.
- 14. The tibial component of claim 13 wherein the tray includes a bore extending from the top surface downwardly through the boss in communication with the first axial bore, the tray bore receiving a bolt in engagement with one of the keel and stem extension.
- 15. A bone joint implant comprising:
a first component having top and bottom surfaces; and a second component having a top end and a bottom end and an axis from the top end to the bottom end, the second component being removably affixed to the bottom of the first component, one of the fist and second components including a male junction element having an outer wall including a first seating portion having a first shape and a second seating portion having a second shape, the other of the first and second components including a female junction having an inner wall including a first seating portion having a first shape congruent with the male first seating portion shape and a second seating portion having a second shape congruent with the male second seating portion shape, the first and second seating portion shapes being incongruent, the second component being releasably joined with the first component with the male first and second seating portions being in close fitting relationship with the female first and second seating portions.
- 16. The bone joint implant of claim 15 wherein one of the first and second seating portions comprise a sealing junction to prevent the passage of material across the junction.
- 17. The bone joint implant of claim 15 wherein one of the first and second seating portions comprise a press-fit junction.
- 18. The bone joint implant of claim 17 wherein the first seating portions comprise a taper joint and the second seating portions comprise a cylindrical press-fit joint.
- 19. The bone joint implant of claim 18 wherein the taper joint is a locking taper.
- 20. The bone joint implant of claim 18 wherein the cylindrical press-fit joint seals a space adjacent the taper joint to prevent the outward migration of material from the taper joint.
- 21. The bone joint implant of claim 15 wherein at least one of the first and second components includes at least one fin.
- 22. The bone joint implant of claim 21 wherein the first component includes at least one fin extending radially along its bottom surface and projecting downwardly and the second component includes an outer surface and at least one fin extending axially along the outer surface and projecting radially outwardly, the fins on the two components aligning from top to bottom to project as a single fin, the fins on the two components being axially spaced from one another.
- 23. The bone joint implant of claim 15 wherein the first component comprises a tibial tray component and the second component comprises a tibial keel component.
- 24. A tibial component of a knee prosthesis comprising:
a tray having top and bottom surfaces and an axis extending between them, at least one fin extending radially outwardly along the bottom surface and projecting axially downwardly; and a keel having a top end and a bottom end and an axis from the top end to the bottom end generally parallel to the tray axis, the keel forming an outer surface and being removably affixed to the bottom of the tray, the keel further comprising at least one fin extending axially along the outer surface and projecting radially outwardly, the tray and keel fins being generally axially aligned with one another from top to bottom to project as a single fin but being in axial spaced relationship so that they do not contact.
- 25. The tibial component of claim 24 wherein the tray includes a boss projecting downwardly from the bottom surface and the keel includes an axial bore extending from the top end toward the bottom end, the boss being received in the axial bore to attach the keel to the tray, the at least one fin on the bottom of the tray being spaced from the boss to form a gap between the boss and tray fin, the keel seating on the boss so that a portion of the keel fits within the gap.
- 26. The tibial component of claim 25 wherein the at least one keel fin is notched downwardly, parallel to the at least one tray fin so that the tray fin projects downwardly into the notch parallel to the keel fin, without touching the keel fin.
- 27. A tibial component of a knee prosthesis comprising:
a tray having top and bottom surfaces; and a keel having a top end and a bottom end and an axis from the top end to the bottom end, the keel being engagable with the bottom of the tray, the keel and tray forming a junction including a rotational alignment means for aligning the keel and tray in a predetermined relationship for assembly, the alignment means being sealed within the junction to prevent migration of material from the rotational alignment means outside of the junction.
- 28. The tibial component of claim 27 wherein the rotational alignment means comprises a pin received in a hole.
- 29. The tibial component of claim 28 wherein the keel includes a bore extending from the top end downwardly and the tray includes a boss extending downwardly from the bottom surface, the boss being received in the bore to form the junction between the tray and keel, the pin being located in the bore and the hole being formed in the boss.
- 30. A tool for assembling first and second modular joint components, the tool comprising first and second tool elements connectable to the first and second joint components respectively, the tool containing stored energy able to bias the first and second tool elements relative to one another upon activation of the tool to draw the first and second modular joint components into seating relationship.
- 31. The tool of claim 31 wherein tool energy is released quickly to rapidly snap the components together in press-fit relationship.
- 32. The tool of claim 30 wherein the first tool element comprises a shaft having an end for connecting to one of the first and second joint components, the end comprising a connecting element selected from the group consisting of a threaded connecting element and a T-shaped connecting element.
- 33. The tool of claim 30 further comprising a spring powered linear motor for biasing the first and second tool elements.
- 34. The tool of claim 33 further comprising:
a spring compressible to store a biasing energy; a first linkage attached to a first end of the spring; and a second linkage attached to a second end of the spring, the first linkage being actuable to release the first end of the spring to release a first portion of the stored biasing energy to move the first and second tool elements relative to one another, the second linkage being actuable to release the second end of the spring to release a second portion of the stored biasing energy.
- 35. The tool of claim 34 further comprising a trigger mounted on the handle, the trigger able to actuate the first and second linkages sequentially with a single press of the trigger.
- 36. The tool of claim 35 wherein the trigger has a first end and a second end, the trigger being pinned to the housing for rotation at the first end and the trigger further comprising first and second linkage contacts, the trigger being rotatable about its first end to bring the first and second contacts into sequential contact with the linkages to sequentially actuate the first and second linkages.
- 37. The tool of claim 36 wherein the trigger sequentially actuates the linkages in a single, unidirectional trigger motion.
- 38. The tool of claim 33 wherein the motor comprises a stack of Belleville washers.
- 39. A tool for assembling first and second modular joint components, the tool comprising:
a handle; a first shaft member mounted on the handle for axial translation and being engagable with the first joint component in axial force transmitting relationship; a second shaft member fixed to the handle and being engagable with the second joint component in axial force transmitting relationship; a motor engaging the first member to impart axial force to the first member to move the joint components into engagement, the tool storing energy to drive the motor.
- 40. The tool of claim 39 wherein the motor comprises a spring compressible to store the energy to drive the motor.
- 41. The tool of claim 40 wherein the spring comprises a series of Belleville washers.
- 42. The tool of claim 40 wherein the first and second members comprise elongated shafts, the first member being coaxially mounted with the second member.
- 43. The tool of claim 42 further comprising a first linkage attached to a first end of the spring, the first linkage being actuable to release the first end of the spring to release a first portion of the stored energy to axially move the first member relative to the second member, the second linkage being actuable to release the second end of the spring to release a second portion of the stored energy.
- 44. The tool of claim 43 wherein the release of the second end of the spring restores the spring to an uncompressed state.
- 45. The tool of claim 43 wherein the first and second linkages each comprise a pair of joined rotating links wherein the rotation of the links is blocked by a locking pin slidingly mounted in the handle adjacent each linkage.
- 46. The tool of claim 45 further comprising a trigger and a pair of levers, the levers each having a first end and a second end, each lever being pinned to the handle by a pivot pin, the first end of each lever engaging one of the linkage locking pins, the trigger being pinned to the handle by a pivot pin, the trigger overlying the second ends of both levers, the trigger rotating about its pivot pin to sequentially depress the second ends to sequentially actuate the linkages.
- 47. A method for assembling a modular joint component, the method comprising the steps of:
providing first and second modular joint components having corresponding first and second engagement portions; providing a tool having first and second tool elements, the tool containing stored energy able to bias the first and second tool elements relative to one another; aligning the first and second engagement portions; engaging the tool first and second tool elements with the first and second joint components, activating the tool to release the stored energy to bias the first and second tool elements and draw the first and second joint components together.
- 48. The method of claim 47 wherein the stored energy is provided by at least one pre-compressed spring.
- 49. The method of claim 47 wherein the first and second joint components form a press fit engagement when they are drawn together.
- 50. The method of claim 49 wherein the first and second joint components comprise a tibial knee prosthesis further comprising a tray having substantially planar top and bottom surfaces and a keel forming an elongate body having a top end and a bottom end, one of the tray and keel including an outwardly projecting boss, the boss having an outer wall including a cylindrical portion and a tapered portion, the other of the tray and keel including an inwardly extending bore forming a bore wall, the bore wall including a cylindrical portion and a tapered portion, the keel being removably engagable with the tray with the boss received in the bore, the tapered portion of the boss seating on the tapered portion of the bore and the cylindrical portion of the boss being received by the cylindrical portion of the bore in press-fit relationship to form a junction between the tray and keel.
- 51. A method for implanting a modular tibial component into a knee, the method comprising the steps of:
providing separate, modular tibial tray and keel components; forming an incision in the knee joint; preparing the tibial bone to receive the components; inserting the keel component through the incision and seating it in the prepared tibial bone; inserting the tray component through the incision and assembling it to the keel component in situ; and closing the incision.
- 52. The method of claim 51 wherein the incision is formed large enough to accept the separate tray and keel components but smaller than would be required for the assembled components to pass.
- 53. The method of claim 52 wherein the incision is formed on the side of the knee to avoid the suprapatellar pouch.
- 54. The method of claim 51 wherein the components are inserted while the patella remains in its normal anatomic orientation relative to the femur.
- 55. The method of claim 51 further comprising the steps of:
providing a tool having first and second tool elements, the tool containing stored energy able to bias the first and second tool elements relative to one another; engaging the tool first and second tool elements with the tibial tray and keel components, activating the tool to release the stored energy to bias the first and second tool elements and draw the tray and keel components into final seating engagement.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. application Ser. No. 10/132,668, filed Apr. 25, 2002.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
10132668 |
Apr 2002 |
US |
Child |
10369331 |
Feb 2003 |
US |