Modular building formwork apparatus with an interlocking device

Abstract

A modular building formwork apparatus includes a formwork wall and at least one interlocking device. The formwork wall includes a wall plate and a frame disposed on the wall plate. The frame has an aligning hole and a locking hole. The interlocking device includes a housing unit, a rotation transferring unit, a transmitting unit and a locking member. The rotation transferring unit has an input shaft and an output shaft. The transmitting unit is movable relative to and rotatable about the output shaft. The locking member has a head portion, a positioning portion and a threaded portion. The locking member is insertable into the aligning hole to permit the threaded portion to threadedly engage in the locking hole.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority of Taiwanese Patent Application No. 110135145, filed on Sep. 22, 2021.

FIELD

The disclosure relates to a modular building formwork apparatus, and more particularly to a modular building formwork apparatus with an interlocking device.

BACKGROUND

A conventional modular building formwork apparatus disclosed in TWI 716319 includes at least four formwork walls and at least one connecting hornbeam block. Each formwork wall has a mold surface at one side thereof, a mounting surface at the other side thereof, and two connecting posts disposed on upper and lower ends of the mounting surface. Each connecting post has a plurality of through holes, and the connecting hornbeam block has a plurality of connecting holes. The formwork walls are aligned with and abut against each other such that the connecting hornbeam block is disposed on both the connecting posts and a plurality of fasteners extend through the through holes and the connecting holes to cooperatively form the formwork apparatus. However, through the use of fasteners to secure the connecting hornbeam block to the formwork walls, misalignment of the formwork walls may occur and the mold surfaces of the formwork walls may become uneven.

SUMMARY

Therefore, an object of the disclosure is to provide a modular building formwork apparatus with an interlocking device that can alleviate at least one of the drawbacks of the prior art.

According to the disclosure, the modular building formwork apparatus includes a formwork wall and at least one interlocking device. The formwork wall includes a wall plate and a frame disposed on the wall plate. The frame has at least one aligning hole and a locking hole which has an internally threaded section. The interlocking device includes a housing unit, a rotation transferring unit, a transmitting unit and a locking member. The housing unit is securely disposed on the frame. The rotation transferring unit is disposed within the housing unit and has an input shaft which extends along and is rotatable about a first axis, and an output shaft which extends along a second axis that is perpendicular to the first axis and extendable through the aligning hole. The output shaft is rotatable about the second axis with the rotation of the input shaft. The transmitting unit is coupled with and movable relative to the output shaft along the second axis and is rotatable about the second axis with the rotation of the output shaft. The locking member is coupled with the transmitting unit, and is movable along and rotatable about the second axis with the movement and rotation of the transmitting unit. The locking member has a head portion which is coupled with the transmitting unit along the second axis, a positioning portion which extends from the head portion along the second axis and away from the transmitting unit, and a threaded portion which extends from the positioning portion along the second axis and away from the head portion. The locking member is insertable into the aligning hole. The threaded portion is configured to permit mating engagement with the internally threaded section of the locking hole.

When the modular building formwork apparatus is connected with and abuts against another modular building formwork apparatus, the input shaft is operated to rotate from a direction that is perpendicular to the abutting direction to rotate the locking member so as to interlock the two modular building formwork apparatuses.

BRIEF DESCRIPTION OF THE DRAWINGS

Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment with reference to the accompanying drawings, of which:

FIG. 1 is a perspective view illustrating an embodiment of a modular building formwork apparatus according to the disclosure;

FIG. 2 is a perspective view illustrating an interlocking device of the embodiment in a projecting position;

FIG. 3 is an exploded perspective view of the interlocking device of the embodiment;

FIG. 4 is a schematic front view illustrating four of the embodiment to form a building formwork assembly;

FIG. 5 is a fragmentary, partly-sectional view illustrating that the interlocking device interlocks two formwork walls and a locking member of the interlocking device is in a retracted position;

FIG. 6 is a fragmentary, sectional view taken from line VI-VI of FIG. 2;

FIG. 7 is a fragmentary, sectional view taken from line VII-VII of FIG. 2;

FIG. 8 is a sectional view taken from line VIII-VIII of FIG. 2; and

FIG. 9 is a view similar to FIG. 5, illustrating that the locking member is in the projecting position to lock the formwork walls.

DETAILED DESCRIPTION

Referring to FIG. 1, an embodiment of a modular building formwork apparatus is shown in an upright disposition to cast a vertical wall for example. In the following description, a first axial direction (Y) and a second axial direction (X) are perpendicular to each other. For example, the first axial direction (Y) is a vertical direction, and the second axial direction (X) is a horizontal direction. The modular building formwork apparatus of this embodiment includes four interlocking devices 10, a formwork wall 8 and two screw fasteners 9.

The formwork wall 8 includes a wall plate 81, a frame 82 disposed on the wall plate 81, and two hoist rings 83. The wall plate 81 has a mounting surface 811 and a mold surface 812 opposite to each other. The frame 82 has six aligning holes 821 and six locking holes 822. Two aligning holes 821 are formed in a lower side of the wall plate 81, another two are in a left side thereof, and still another two are in a right side thereof. Two locking holes 822 are formed in an upper side of the wall plate 81, another two are in the left side, and still another two are in the right side.

With reference to FIGS. 2 to 5, each interlocking device 10 includes a housing unit 1, a rotation transferring unit 2, a transmitting unit 3, a guiding unit 4, a biasing member 5, a locking member 6 and a threaded shaft 7.

The housing unit 1 is securely disposed on the frame 82. The housing unit 1 has a housing body 11, a side cover 12 disposed on and cooperating with the housing body 11 to define an accommodation chamber 13, six screw bolts 14 securing the side cover 12 on the housing body 11, two seal covers 15 and a screw 16. The housing body 11 has an opening 111 and a first screw hole 112 formed at two opposite sides thereof in the second axial direction (X), and a second screw hole 113 and a guiding slot 114 formed in communication with the accommodation chamber 13 and respectively adjacent to the first screw hole 112 and the opening 111. The two seal covers 15 are respectively and threadedly engaged in the first screw hole 112 and the second screw hole 113. The guiding slot 114 extends in the second axial direction (X). The screw 16 is disposed on the housing body 11 adjacent to the second screw hole 113. The second screw hole 113 is formed between the screw 16 and the guiding slot 114.

A first axis (L1) is defined in the first axial direction (Y) and extends through the second screw hole 113, and a second axis (L2) is defined in the second axial direction (X) and intersects the first axis (L1) through the first screw hole 112 and the opening 111.

With reference to FIGS. 3 and 5, the rotation transferring unit 2 is disposed in the accommodation chamber 13 of the housing body 11, and has an input member 21, an output member 22 and two bearings 23. The input member 21 has an input bevel gear 211 which is rotatable about the first axis (L1) and adjacent to the first and second screw holes 112, 113, and an input shaft 212 which extends outwardly of the housing unit 1 along the first axis (L1) and is rotatable about the first axis (L1). The output member 22 has an output bevel gear 221 which meshes with the input bevel gear 211 to be rotatable about the second axis (L2), and an output shaft 222 which extends along the second axis (L2) toward the opening 111. Hence, the rotation of the input member 212 rotates the output shaft 222 about the second axis (L2). The bearings 23 are sleeved around the input shaft 212 and the output shaft 222, respectively.

With reference to FIGS. 3 and 6, the transmitting unit 3 is disposed in the accommodation chamber 13, and is coupled with and movable relative to the output shaft 222 along the second axis (L2). The transmitting unit 3 is rotatable about the second axis (L2) with the rotation of the output shaft 222. The transmitting unit 3 has a transmitting member 31, a threaded ring 32 and a coupler 33. The transmitting member 31 has a tubular sleeve 311 which is sleeved around the output shaft 222 to be movable relative to the output shaft 222 along the second axis (L2), and a tubular connecting portion 312 which extends from the tubular sleeve 311 along the second axis (L2). A penetrating hole 313 is formed through the tubular sleeve 311 and the tubular connecting portion 312 for the output shaft 222 to be movably disposed therein. The tubular connecting portion 312 has a non-threaded section 314 connected with the tubular sleeve 311, and an externally threaded section 315 for threadedly engaging the threaded ring 32. The penetrating hole 313 has a tubular portion 317 which has a cross-section that is perpendicular to the second axis (L2) and that mates with a cross-section of the output shaft 222 (see FIG. 6) such that the transmitting member 31 is movably and non-rotatably engaged with the output shaft 222, and an enlarged end portion 316 which is opposite to the tubular connecting portion 312 and which has a diameter larger than that of the tubular portion 317.

With reference to FIG. 7, the cross-section of each of the tubular portion 317 and the output shaft 222 is of a non-circular shape such that the transmitting member 31 is rotated with the output shaft 222 about the second axis (L2). In this embodiment, the cross-section of the tubular portion 317 and the output shaft 222 is hexagonal.

With reference to FIGS. 3 and 6, the coupler 33 is connected with the transmitting member 31 to be rotatable with the transmitting member 31. The coupler 33 has an insert portion 331 which is inserted into the enlarged end portion 316 to be securely connected with the transmitting member 31, and a plug portion 332 which extends from the insert portion 331 along the second axis (L2) and away from the transmitting member 31. In one embodiment, the insert portion 331 is secured to the tubular sleeve 311 by soldering. The insert portion 331 has a recess 333 extending from an end opposite to the plug portion 332 and in communication with the tubular portion 317. The recess 333 has an inner diameter slightly larger than that of the tubular portion 317. The plug portion 332 has a transverse hole 334 extending radially therethrough.

The guiding unit 4 is disposed on the transmitting unit 3. The guiding unit 4 has a sleeve ring 41 which is sleeved on and in rotatable contact with the non-threaded section 314 of the transmitting member 31 and restrained by the threaded ring 32 to prevent movement of the guiding unit 4 along the second axis (L2), and an operating lever 42 which extends radially from the sleeve ring 41.

With reference to FIGS. 2 and 3, in this embodiment, the operating lever 42 is a screw threadedly engaged with the sleeve ring 41, and has an operating end that projects from the guiding slot 114 to be moved along the guiding slot 114. In this embodiment, the biasing member 5 is a tension spring having two ends which are respectively connected with the screw 16 and the operating end of the operating lever 42.

With reference to FIGS. 3 and 6, the locking member 6 is coupled with the transmitting unit 3, and is movable along and rotatable about the second axis (L2) with the movement and rotation of the transmitting unit 3. Specifically, the locking member 6 has a head portion 61 which is in the form of a socket 613 to be matingly engaged with the plug portion 332 along the second axis (L2) so as to permit the locking member 6 to be rotated with the coupler 33 about the second axis (L2), a positioning portion 62 which extends from the head portion 61 along the second axis (L2) and away from the transmitting unit 3, and a threaded portion 63 which extends from the positioning portion 62 along the second axis (L2) and away from the head portion 61. The positioning portion 62 is tapered gradually from the head portion 61 along the second axis (L2) and has a maximum outer diameter (D1) which is smaller than an outer diameter (D2) of the head portion 61.

With reference to FIGS. 8 and 9, the cross-section of each of the socket 613 and the plug portion 332 is of a non-circular shape such that the locking member 6 is rotated with the coupler 33 about the second axis (L2). In this embodiment, the cross-section of the socket portion 613 and the plug portion 332 is hexagonal.

With reference to FIGS. 3 and 5, the head portion 61 has a transverse hole 614 extending radially therethrough and in communication with the socket 613. The threaded shaft 7 extends through the transverse holes 614, 334 and is threadedly engaged in a threaded hole 615 opposite to the transverse hole 614 so as to secure the head portion 61 to the plug portion 332 to prevent movement of the locking member 6 along the second axis (X) relative to the transmitting member 31.

With reference to FIGS. 3 and 6, the positioning portion 62 is tapered gradually from the head portion 61 along the second axis (L2), and has a first tapered section 621 which is connected with the head portion 61, and a second tapered section 622 which is connected between the first tapered section 621 and the threaded portion 63. In this embodiment, the first tapered section 621 is integrally formed with the second tapered section 622 in a single piece, and the taper rate of the first and second tapered sections 621, 622 is substantially the same and is about 1:8.

With reference to FIGS. 1, 3, 4 and 5, in the formwork wall 8, each of the aligning holes 821 of the frame 82 has a larger-diameter section 823 in which the head portion 61 is matingly engageable, and a first tapered hole section 824 which is in communication with the larger-diameter section 823 and in which the first tapered section 621 of the positioning portion 62 is matingly engageable. Each of the locking holes 822 has an internally threaded section 825 in which the threaded portion 63 is matingly engageable, and a second tapered hole section 826 which is in communication with the internally threaded section 825 and in which the second tapered section 622 is matingly engageable. Hence, as shown in FIG. 1, the locking members 6 of the interlocking devices 10 are respectively inserted into the aligning holes 821 at the left and right sides of the wall plate 81 each extending in the horizontal direction (i.e., in the second axial direction (X)), and the housing units 1 are securely mounted on the frame 82. The hoist rings 83 are mounted on the mounting surface 811 and spaced apart from each other for lifting and transporting the formwork wall 8.

Each of the screw fasteners 9 includes a fastener head portion 91, a fastener positioning portion 92 which extends from the fastener head portion 91, a fastener threaded portion 93 which extends from the fastener positioning portion 92 away from the fastener head portion 91, and a stem portion 94 which extends from the fastener head portion 91 and opposite to the fastener positioning portion 92. The fastener positioning portion 92 and the fastener threaded portion 93 are similar to the positioning portion 62 and the threaded portion 63 of each locking member 6 in shape. The fastener head portion 91 is in the form of a solid head, and is integrally formed with the stem portion 94.

In various embodiments, the frame 82 may be formed with one aligning hole 821 and one locking hole 822 such that one interlocking device 10 and one screw fastener 9 are provided. For example, each of the aligning and locking holes 821, 822 extends in the horizontal direction to assemble two formwork walls 8 in a left-to-right direction. Alternatively, each of the aligning and locking holes 821, 822 extends in the vertical direction to assemble two formwork walls 8 in an upright direction.

As an example, four modular building formwork apparatuses of the disclosure are assembled for casting a concrete structure by following these steps.

With reference to FIGS. 1, 4, 5 and 9, four formwork walls 8 are erected and aligned with each other to have the frames 82 abutting against each other. The locking member 6 of one of the interlocking devices 10 is inserted into the aligning hole 821 and is registered with the corresponding locking hole 822. The operating lever 42 is operable along the second axial direction (X) to move the transmitting unit 3 along the second axial direction (X) so as to shift the locking member 6 between a retracted position (see FIG. 5) and a projecting position (see FIG. 9). In the retracted position, the head portion 61 is retracted into the housing unit 1. The biasing member 5 is disposed to bias the transmitting unit 3 toward the output shaft 222 to urge the locking member 6 toward the retracted position. In the projecting position, the head portion 61 projects outwardly of the housing unit 1.

The operating lever 42 is pressed to move the transmitting member 31 and the locking member 6 along the second axial direction (X) to have the threaded portion 63 abutting against the juncture between the internally threaded section 825 and the second tapered hole section 826. Subsequently, a hand tool is used to rotate the input shaft 212 to rotate the output shaft 222. The locking member 6 is rotated with the transmitting member 31 so as to bring the threaded portion 63 into engagement in the internally threaded section 825. Meanwhile, the first tapered section 621 is engaged in the first tapered hole section 824, the second tapered section 622 is engaged in the second tapered hole section 826, and the head portion 61 is engaged in the larger-diameter section 823 and abuts against the shoulder between the first tapered hole section 824 and the larger-diameter section 823. The assembling procedure of two formwork walls 8 in the left-to-right direction is accomplished. Also, with the screw fasteners 9 inserted into the aligning holes 821 and threadedly engaged in the corresponding locking holes 822 which are registered with the aligning holes 821 in the vertical direction, and with the fastener head portion 91 of each screw fastener 9 engaged in the larger-diameter section 823 and abutting against the shoulder between the first tapered hole section 824 and the larger-diameter section 823 of the aligning hole 821, the assembling procedure of two formwork walls 8 in the vertical direction is accomplished. During rotation of the locking member 6 and the screw fastener 9, the tapered positioning portion 62 is matingly engageable with the first and second tapered hole sections 824, 826 to facilitate alignment and centering of the aligning hole 821 and the corresponding locking hole 822 so as to render the mold surfaces 812 of the assembled formwork walls 8 even and to perform a further concrete pouring procedure.

It is understood that the formwork walls 8 are erected and sealingly connected to the ground to form a plurality of formwork assemblies spaced apart from each other. Since the input shafts 212 of the interlocking devices 10 and the stem portions 94 of the screw fasteners 9 are mounted to extend upwardly, it is convenient for an operator to use a hand tool to rotate the input shafts 212 and the stem portions 94 so as to improve the workability and operating efficiency.

When the formwork walls 8 are to be removed from the hardened concrete structure, the locking members 6 are rotated to remove the threaded portions 63 from the internally threaded sections 825, and the locking members 6 are retracted in the housing unit 1 to the retracted position by means of the biasing members 5. For example, between two building structures, a distance of about 10 cm is required. Hence, a formwork assembly is distant from an existing building structure by 10 cm. In this embodiment, the width of the formwork wall 8 is about 6 cm. That is, a working distance between the formwork wall 8 and the building structure is merely about 4 cm. In this embodiment, it is convenient for the operator to rotate the input shaft 212 and the stem portion 94 of the screw fastener 9 in such narrow space to detach and separate the formwork walls 8 for facilitating reuse of the formwork apparatus.

While the disclosure has been described in connection with what is considered the exemplary embodiment, it is understood that this disclosure is not limited to the disclosed embodiment but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.

Claims

1. A modular building formwork apparatus comprising: a formwork wall including a wall plate and a frame disposed on said wall plate, said frame having at least one aligning hole and a locking hole which has an internally threaded section; andat least one interlocking device including a housing unit, a rotation transferring unit, a transmitting unit and a locking member, said housing unit being securely disposed on said frame, said rotation transferring unit being disposed within said housing unit and having an input shaft which extends along and is rotatable about a first axis, and an output shaft which extends along a second axis that is perpendicular to the first axis and extendable through the at least one aligning hole, said output shaft being rotatable about the second axis with the rotation of said input shaft, said transmitting unit being coupled with and movable relative to said output shaft along the second axis and being rotatable about the second axis with the rotation of said output shaft, said locking member being coupled with said transmitting unit, and being movable along and rotatable about the second axis with the movement and rotation of said transmitting unit, said locking member having a head portion which is coupled with said transmitting unit along the second axis, a positioning portion which extends from said head portion along the second axis and away from said transmitting unit, and a threaded portion which extends from said positioning portion along the second axis and away from said head portion, said locking member being insertable into the at least one aligning hole, said threaded portion being configured to permit mating engagement with the internally threaded section of the locking hole,wherein said housing unit defines therein an accommodation chamber for receiving said rotation transferring unit and said transmitting unit, and a guiding slot which extends in a horizontal direction parallel to the second axis and which is in communication with said accommodation chamber, said interlocking device further including a guiding unit which is disposed on said transmitting unit, said guiding unit having a sleeve ring which is sleeved on and in rotatable contact with said transmitting unit, and an operating lever which extends radially from said sleeve ring and has an operating end that projects from said guiding slot to be moved along said guiding slot.

2. The modular building formwork apparatus as claimed in claim 1, wherein said head portion of said locking member is moved with said transmitting unit between a retracted position, where said head portion is retracted into said housing unit, and a projecting position, where said head portion projects outwardly of said housing unit.

3. The modular building formwork apparatus as claimed in claim 2, further comprising a biasing member interposed between said transmitting unit and said housing unit to bias said transmitting unit toward said output shaft to urge said locking member toward the retracted position.

4. The modular building formwork apparatus as claimed in claim 1, further comprising at least one screw fastener, said frame having two of said aligning holes which extend in a horizontal direction and a vertical direction, respectively, said locking member being inserted into one of said aligning holes extending in the horizontal direction, said screw fastener including a fastener head portion, a fastener positioning portion which extends from said fastener head portion, a fastener threaded portion which extends from said fastener positioning portion away from said fastener head portion, and a stem portion which extends from said fastener head portion and opposite to said fastener positioning portion, said screw fastener being insertable into the other one of said aligning holes extending in the vertical direction, and being threadedly engageable in said locking hole.

5. A modular building formwork apparatus comprising: a formwork wall including a wall plate and a frame disposed on said wall plate, said frame having at least one aligning hole and a locking hole which has an internally threaded section; andat least one interlocking device including a housing unit, a rotation transferring unit, a transmitting unit and a locking member, said housing unit being securely disposed on said frame, said rotation transferring unit being disposed within said housing unit and having an input shaft which extends along and is rotatable about a first axis, and an output shaft which extends along a second axis that is perpendicular to the first axis and extendable through the at least one aligning hole, said output shaft being rotatable about the second axis with the rotation of said input shaft, said transmitting unit being coupled with and movable relative to said output shaft along the second axis and being rotatable about the second axis with the rotation of said output shaft, said locking member being coupled with said transmitting unit, and being movable along and rotatable about the second axis with the movement and rotation of said transmitting unit, said locking member having a head portion which is coupled with said transmitting unit along the second axis, a positioning portion which extends from said head portion along the second axis and away from said transmitting unit, and a threaded portion which extends from said positioning portion along the second axis and away from said head portion, said locking member being insertable into the at least one aligning hole, said threaded portion being configured to permit mating engagement with the internally threaded section of the locking hole,wherein said transmitting unit has a transmitting member which is sleeved around said output shaft to be movable relative to said output shaft along the second axis, and a coupler which is connected with both said transmitting member and said head portion of said locking member to be rotatable with said transmitting member, said transmitting member having a tubular portion which has a cross-section that is perpendicular to the second axis and that mates with a cross-section of said output shaft such that said transmitting member is movably and non-rotatably engaged with said output shaft.

6. The modular building formwork apparatus as claimed in claim 5, wherein said cross-section of each of said tubular portion and said output shaft is of a non-circular shape such that said transmitting member is rotated with said output shaft about the second axis.

7. The modular building formwork apparatus as claimed in claim 5, wherein said head portion of said locking member is in form of a socket, said coupler having a plug portion which extends along the second axis and which is matingly engaged in said socket to permit said locking member to be rotated with said coupler about the second axis.

8. A modular building formwork apparatus comprising: a formwork wall including a wall plate and a frame disposed on said wall plate, said frame having at least one aligning hole and a locking hole which has an internally threaded section; andat least one interlocking device including a housing unit, a rotation transferring unit, a transmitting unit and a locking member, said housing unit being securely disposed on said frame, said rotation transferring unit being disposed within said housing unit and having an input shaft which extends along and is rotatable about a first axis, and an output shaft which extends along a second axis that is perpendicular to the first axis and extendable through the at least one aligning hole, said output shaft being rotatable about the second axis with the rotation of said input shaft, said transmitting unit being coupled with and movable relative to said output shaft along the second axis and being rotatable about the second axis with the rotation of said output shaft, said locking member being coupled with said transmitting unit, and being movable along and rotatable about the second axis with the movement and rotation of said transmitting unit, said locking member having a head portion which is coupled with said transmitting unit along the second axis, a positioning portion which extends from said head portion along the second axis and away from said transmitting unit, and a threaded portion which extends from said positioning portion along the second axis and away from said head portion, said locking member being insertable into the at least one aligning hole, said threaded portion being configured to permit mating engagement with the internally threaded section of the locking hole,wherein said positioning portion of said locking member is tapered gradually from said head portion along the second axis and has a maximum outer diameter which is smaller than an outer diameter of said head portion, said positioning portion having a first tapered section which is connected with said head portion, and a second tapered section which is connected between said first tapered section and said threaded portion, said at least one aligning hole of said frame having a larger-diameter section in which said head portion is matingly engageable, and a first tapered hole section which is in communication with said larger-diameter section and in which said first tapered section is matingly engageable, said locking hole further having a second tapered hole section which is in communication with said internally threaded section and in which said second tapered section is matingly engageable.

9. The modular building formwork apparatus as claimed in claim 8, wherein said first tapered section is integrally formed with said second tapered section in a single piece.