Welders, carpenters, and personnel in general often have a need to secure workpieces at various positions to apply work to the workpieces, such as for designing, joining, finishing, etc. A welder, for instance, frequently needs to weld metal workpieces together at specific positions and angles. To assist personnel in arranging and holding workpieces in position, gridded tables have been developed that include grids of holes that are arranged to receive and hold various tools, such as pins, clamps, stop blocks, etc. Table clamps, for instance, can be arranged on a grid table via pins or studs that attempt to position the table clamp adjacent to a particular workpiece to secure the workpiece. Conventional table clamps, however, are often limited to a single rotational component, and thus have a limited range of motion. Accordingly, it is often difficult and time consuming for users to controllably affix workpieces in a desired orientation or position. Further, conventional table clamps are restricted to a single implementation, and therefore experience limited utility.
A modular clamp is described that can be used in conjunction with or independently of a work surface such as a welding table. An example modular clamp includes a clamp assembly and a removable base member. The modular clamp includes multiple rotational components located an offset distance from one another and is thus usable to secure workpieces in a variety of positions and orientations while providing access for working thereon. The modular clamp further can be used in a variety of configurations and implementations to achieve a range of different working applications.
This Summary introduces a selection of concepts in a simplified form that are further described below in the Detailed Description. As such, this Summary is not intended to identify essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
The detailed description is described with reference to the accompanying figures. Entities represented in the figures may be indicative of one or more entities and thus reference may be made interchangeably to single or plural forms of the entities in the discussion.
Overview
Conventional table clamps are used to affix workpieces, for instance between a jaw and a welding table. However, conventional table clamps are either fully rigid or are limited to a single rotational component and thus have a range of motion that is restricted to a fixed circumference around the clamp. Accordingly, it can be difficult and time-consuming for users to secure workpieces in a desired orientation or position. Further, conventional table clamps are not operable independent of a welding table, and therefore experience constrained utility.
Accordingly, a modular clamp is described. In an example, the modular clamp includes a clamp assembly and a removable base member. A variety of clamp assemblies are contemplated, and in one example the clamp assembly includes a guide bar with a proximal end and a distal end, a slidable arm adjustably connected as perpendicular to the guide bar at a proximal end of the slidable arm, and a clamp component including a first jaw attached to a distal end of the slidable arm. The clamp assembly further includes a base adapter attached to the proximal end of the guide bar. The base adapter includes a first mounting interface, for instance to attach to a second mounting interface of the removable base member. Generally, the first and second mounting interfaces enable the clamp assembly to attach to the removable base member while enabling rotation of the clamp assembly about a vertical axis defined by the guide bar. Further, in this way the removable base member is easily removable from the clamp assembly, e.g., by a user who wishes to use the clamp assembly and removable base member separately.
The removable base member also includes a second jaw. In some implementations, the first jaw of the clamp assembly and the second are aligned, such that a workpiece is securable between the first jaw and the second jaw. The modular clamp, for instance, is operable independent of a welding table. Further, the bottom surface of the removable base member includes one or more stud interfaces to attach one or more removable studs. In an example, the removable studs are configured to be inserted into one or more apertures of a welding table or any such suitable surface to attach the modular clamp to the surface.
In some implementations, a stud interface to attach a removable stud is located an offset distance from the mounting interface and the modular clamp is rotatable about a vertical axis defined by the removable stud, for instance when the removable stud is inserted into an aperture of the surface. Thus, the modular clamp includes multiple rotational aspects. In this way, the modular clamp has an increased range of motion and consequently an increased area of coverage, e.g., to clamp a workpiece between the first jaw and the welding table. Accordingly, the described modular clamp provides for a multitude of different configurations and implementations not provided by conventional tools for securing workpieces.
In the following discussion, example modular clamps are described that may employ the techniques described herein. Example scenarios are also described in which the example modular clamps are utilized to secure example workpieces. The example modular clamps are not limited to performance of the example scenarios.
Modular Clamp
The clamp assembly 102 also includes a slidable arm 108 including a proximal end 107a and a distal end 107b. The proximal end 107a of the slidable arm 108 is attached to the guide bar 106 such that the slidable arm 108 is perpendicular to the guide bar 106. The proximal end 107a of the slidable arm 108 includes a slidable mounting component 110 to adjustably connect the slidable arm 108 perpendicular to the guide bar 106 such that the slidable arm 108 is movable along a vertical axis of the guide bar 106.
In the illustrated example, the guide bar 106 includes a configuration of grooves extending from the distal end 105b of the guide bar 106 to the proximal end 105a of the guide bar 106. The slidable mounting component 110 includes a shaped aperture 112 shaped to conform to the configuration of grooves such that the slidable arm 108 is movable along the vertical axis of the guide bar 106 while rotation and movement in one or more other directions is restricted as further described below with respect to
The distal end 107b of the slidable arm 108 is connected to a clamp component 114. In the illustrated example, the clamp component 114 includes a spindle 116, a first jaw 118, and an actuation component 120. This is by way of example and not limitation, and other types of clamp component 114 are considered such as a ratchet clamp, pliers clamp, pneumatic clamp, pipe clamp, parallel clamp, corner clamp, etc. Continuing with the illustrated example, the distal end 107b of the slidable arm 108 includes an aperture 122, and the spindle 116 is movably positioned within the aperture 122. In one or more implementations the spindle 116 is a threaded rod, and the aperture 122 is tapped to include threads that correspond to threads of the spindle 116.
The spindle 116 includes a proximal end 109a and a distal end 109b. The proximal end 109a of the spindle 116 is attached to the first jaw 118, e.g., a jaw to contact a surface of a workpiece. In some examples, the first jaw 118 is fixed jaw. As illustrated, the first jaw 118 is a movable jaw connected to the spindle 116 via a movable ball joint. The first jaw 118 is located in a first transverse plane, e.g., a plane perpendicular to the guide bar 106.
The distal end 109b of the spindle 116 is attached to the actuation component 120. The actuation component 120 is operable to control the relative location of the first jaw 118, for instance by controlling a position of the spindle 116 relative to the aperture 122 of the slidable arm 108 when actuated. In one or more implementations, the actuation component 120 includes one or more of a ratchet, an ergonomic handle, a lever arm, etc. In the illustrated example, the actuation component 120 includes a sliding pin handle, i.e., a sliding “tommy bar,” that is operable to control the position of the spindle 116 relative to the aperture 122 of the slidable arm 108 when actuated. For instance, a user may rotate the sliding pin handle clockwise to position the first jaw 118 closer to the aperture 122 of the slidable arm 108, e.g., to “open” the clamp, or rotate the sliding pin handle counterclockwise to position the first jaw 118 further from the aperture 122 of the slidable arm 108, e.g., to “close” the clamp as further described below with respect to
The clamp assembly 102 further includes a base adapter 124 to connect the clamp assembly 102 to the removable base member 104. The base adapter 124 has a proximal end 111a and a distal end 111b, the distal end 111b of the base adapter 124 illustrated as adjacent to the guide bar 106 and the proximal end 111a of the base adapter 124 illustrated as adjacent to the removable base member 104. The distal end 111b of the base adapter 124 is attachable to the proximal end 105a of the guide bar 106. In this example, the base adapter 124 and guide bar 106 are attached via an aperture shaped like a cross-section of the guide bar 106. In one or more examples, the guide bar 106 and base adapter 124 are bonded together, e.g., through a mechanical connection or bonding agent. In other examples, the guide bar 106 and base adapter 124 are a single component, e.g., fused together or machined as a single component. This is by way of example and not limitation, and any suitable mechanism of attachment may be used.
The proximal end 111a of the base adapter 124 includes a first mounting interface, for instance to attach to the removable base member 104. Generally, the first mounting interface enables the clamp assembly 102 to connect to the removable base member 104 while enabling rotation of the clamp assembly 102 about a vertical axis, e.g., an axis defined by the center of the mounting interface or the guide bar 106 as illustrated in
The removable base member 104 includes a proximal end 103a, a distal end 103b, a top surface 103c, and a bottom surface 103d. As illustrated in
The top surface 103c at the distal end 103b of the removable base member 104 includes a second jaw 126 located in a second transverse plane parallel to the first transverse plane. As illustrated, the first jaw 118 and the second jaw 126 are aligned, e.g., such that a workpiece can be secured between the first jaw 118 and the second jaw 126. In other examples, the clamp assembly 102 is rotatable about the vertical axis defined by the guide bar 106 as described and illustrated in
The bottom surface 103d of the removable base member 104 includes a stud interface, such as an aperture to house a removable stud 128. In some examples, the bottom surface 103d of the removable base member 104 includes more than one stud interface, e.g., to attach more than one removable stud 128. In some implementations, the removable stud 128 is rotatable about an axis parallel to the vertical axis defined by the guide bar 106. In an example, the removable stud 128 is configured to be inserted into an aperture of a surface such as a welding table. For instance, the removable stud 128 is cylindrical and is a same diameter as cylindrical apertures of the surface. Accordingly, the modular clamp can be integrated with a welding table or other such suitable surface. The modular clamp is thus rotatable about an axis defined by the center of the removable stud 128. In one or more examples, the stud interface is located an offset distance from the second mounting interface.
For instance, as shown in
A variety of other configurations for the first mounting interface 202 and second mounting interface 204 are contemplated. In one example, the first mounting interface 202 includes a cylindrical protrusion and the second mounting interface 204 includes a cylindrical mounting aperture. Either or both the first mounting interface 202 and/or the second mounting interface 204 is configurable with an O-ring, toric joint, and/or a coil spring, e.g., a canted coil spring, to ensure a strong connection between the first mounting interface 202 and the second mounting interface 204. In some implementations, the first mounting interface 202 and/or the second mounting interface 204 include one or more magnetic inserts. In other implementations, the second mounting interface 204 includes a circumferential groove in a cylindrical mounting aperture to secure the second mounting interface 204 to the first mounting interface 202. In various examples, the circumferential groove is configurable with one or more of an O-ring, toric joint, and/or a coil spring.
In another example, the second mounting interface 204 of the removable base member 104 includes a cylindrical protrusion and the first mounting interface 202 of the base adapter 124 includes a corresponding mounting aperture. In other examples, the first mounting interface 202 includes a threaded cylindrical protrusion and the second mounting interface 204 includes a tapped cylindrical aperture of a same diameter as the threaded cylindrical protrusion to enable the threaded cylindrical protrusion to be screwed into the tapped aperture. The base adapter 124 may include a rotational component, e.g., a radial ball bearing, to enable the clamp assembly 102 to rotate about a vertical axis.
Additionally, in some implementations the first mounting interface 202 further includes one or more perpendicular apertures perpendicular to the cylindrical protrusion. Continuing with this example, the corresponding second mounting interface 204 includes a locking spring pin 206 further configured to extend into the perpendicular apertures. Thus, the locking spring pin 206 is operable to affix the base adapter 124 to the removable base member 104 at one or more rotational orientations. In this way, the clamp assembly 102 can be “locked” at various orientations. In one example, the first mounting interface 202 includes four equally spaced perpendicular apertures. Accordingly, the modular clamp can be “locked” at a variety of orientations such as at 0°, 90°, 180°, and 270°.
For instance, at first stage 402 the slidable arm 108 is shown positioned near the distal end 105b of the guide bar 106. Progressing to second stage 404, the slidable arm 108 is located approximately halfway between the distal end 105b and the proximal end 105a of the guide bar 106, e.g., as having been moved down the vertical axis of the guide bar 106. Similarly, as shown in third stage 406, the slidable arm 108 is located close to the proximal end 105a of the guide bar 106. In some examples, the slidable mounting component 110 includes a locking mechanism to lock the slidable arm 108 to a location along the guide bar 106.
For instance, first stage 702 depicts a first orientation of the modular clamp in which the clamp assembly 102 is rotated about the vertical axis defined by the guide bar 106 via rotation of the base adapter 124, as well as rotation of the modular clamp about the removable stud 128. Second stage 704 illustrates a second orientation, further depicting rotation of the clamp assembly 102 about the vertical axis defined by the guide bar 106 as well as rotation of the modular clamp about the removable stud 128 inserted into the work surface 708. Similarly, third stage 706 depicts a third orientation demonstrating rotatability of the modular clamp about the two different vertical axes. Accordingly, the modular clamp as described herein has an increased range of motion and consequently an increased area of coverage. In this way, the modular clamp reduces the incidence of “dead spots” that the modular clamp is unable to reach, and thus overcomes the limitations of conventional table clamps.
Continuing the example 800, the removable base member 104 includes one or more removable studs 128 (illustrated in other figures but not depicted here) such that the removable base member 104 is attachable to the work surface 802. In this way, the removable base member 104 is operable as a guide, such as to position and orient a workpiece in relation to the work surface 802. In some examples, a side surface 804 of the removable base member 104 between the top surface 103c and the bottom surface 103d is further configured to align a workpiece to a desired orientation, e.g., by including one or more right angles to “square” a workpiece.
In other examples, the stud interfaces are dimensioned to coincide with diagonal apertures of a surface. For instance, continuing the above example in which the welding table includes cylindrical mounting holes spaced two inches from one another, the bottom surface 103d of the removable base member 104 includes at least two stud interfaces spaced 2.83 inches apart, i.e., the distance between diagonal apertures of the welding table. In some implementations, the bottom surface 103d of the removable base member 104 includes stud interfaces dimensioned to coincide with both adjacent and diagonal apertures of a surface, e.g., using three stud interfaces. In some examples, one or more of the stud interfaces include a slidable runner such that one or more removable studs 128 can be adjustably spaced at a customizable location. In this way, the removable base member 104 is customizable for a variety of implementations and work surfaces.
The clamp assembly 102 further includes a base adapter 124 to connect the clamp assembly 102 to the removable base member 104, for instance as described above. The base adapter 124 includes a proximal end 111a and a distal end 111b, the distal end 111b of the base adapter 124 illustrated as adjacent to the pliers body 1308 and the proximal end 111a of the base adapter 124 illustrated as adjacent to the removable base member 104. The distal end 111b of the base adapter 124 is attachable to the pliers body 1308, e.g., via a mechanical interface, bonding agent, or any suitable mechanism of attachment. In an example, the base adapter 124 is extendable such that the position of the first jaw 118 can be further adjusted, e.g., to be positioned at a variety of heights. In another example, the base adapter 124 is configurable with one or more riser blocks, e.g., for customized height adjustment for a variety of workpiece sizes. The proximal end 111a of the base adapter 124 includes a first mounting interface 202, for instance to attach to a second mounting interface 204 of the removable base member 104 as further described above.
Second stage 1304 depicts an example in which the clamp assembly 102 is attached to the removable base member 104 and the first jaw 118 and the second jaw 126 are aligned, such that a workpiece is securable between the first jaw 118 and the second jaw 126. In this example, the modular clamp is thus operable independent of a welding table. Third stage 1306 depicts the modular clamp attached to a work surface 1314, for instance a welding table, by a removable stud 128. The modular clamp is rotatable about an axis defined by the first mounting interface 202, e.g., by rotation of the clamp assembly 102 via the base adapter 124, and is also rotatable about an axis defined by the removable stud 128. Thus, a workpiece is securable between the first jaw 118 and the work surface 1314 at a variety of orientations and positions.
Third stage 1406 depicts the clamp assembly 102 and removable base member 104 implemented separately on the work surface 1408 such as a welding table. The base adapter 124 of the clamp assembly 102 includes a cylindrical protrusion configured to fit an aperture of the work surface 1408, e.g., a 16 mm or diameter aperture of the welding table. The removable base member 104 includes one or more removable studs 128 such that the removable base member 104 is attachable to the welding table via insertion of the removable studs 128 into apertures of the welding table. Accordingly, the clamp assembly 102 is operable to secure the workpiece 1410 between the first jaw 118 and the welding table and the removable base member 104 is operable as a guide, such as to further secure the workpiece 1410 in a desired position. In this way, the modular clamp exhibits various functionalities and applications that are not possible using conventional techniques.
Accordingly, modular clamp assemblies and implementations are described. The modular clamps are usable in a variety of configurations to secure various workpieces while providing access for performing work techniques thereon, which is not possible using conventional tools and techniques.
Although the invention has been described in language specific to structural features and/or methodological acts, it is to be understood that the invention defined in the appended claims is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as example forms of implementing the claimed invention. Additional aspects of the techniques, features, and/or methods discussed herein relate to one or more of the following:
In some aspects, the techniques described herein relate to a modular clamp including: a clamp assembly including: a guide bar with a proximal end and a distal end; a slidable arm including a proximal end and a distal end, the proximal end of the slidable arm including a slidable mounting component to adjustably connect the slidable arm as perpendicular to the guide bar, the distal end of the slidable arm including an aperture; a spindle movably positioned within the aperture and including a proximal end and a distal end, the proximal end of the spindle including a movable jaw located in a first transverse plane and the distal end of the spindle attached to an actuation component; and a base adapter including a proximal end and a distal end, the distal end of the base adapter including an aperture attachable to the proximal end of the guide bar, the proximal end of the base adapter including a first mounting interface; and a removable base member including a top surface, a bottom surface, a proximal end and a distal end, the top surface at the distal end of the removable base member including a fixed jaw located in a second transverse plane parallel to the first transverse plane, the top surface at the proximal end of the removable base member including a second mounting interface attachable to the first mounting interface of the base adapter, the bottom surface including one or more apertures to house one or more removable studs.
In addition to the previously described modular clamp, any one or more of the following: wherein in a first orientation the fixed jaw of the removable base member is aligned with the movable jaw of the clamp assembly; wherein the base adapter is rotatable about a vertical axis defined by the guide bar; wherein the one or more apertures to house the one or more removable studs are located an offset distance from the second mounting interface towards the distal end of the bottom surface; wherein the modular clamp is rotatable about a vertical axis defined by a removable stud of the one or more removable studs; wherein the first mounting interface includes a cylindrical protrusion including one or more perpendicular apertures and the second mounting interface includes a locking spring pin to affix the base adapter to the removable base member at one or more rotational orientations; wherein the first mounting interface includes a threaded cylindrical protrusion, and the second mounting interface includes a tapped cylindrical aperture of a same diameter as the threaded cylindrical protrusion; wherein the actuation component is one or more of a lever arm, ergonomic handle, or sliding pin handle to control a position of the spindle relative to the aperture of the slidable arm when actuated; wherein the guide bar includes a configuration of grooves extending from the distal end of the guide bar to the proximal end of the guide bar, and wherein the slidable mounting component includes an aperture shaped to conform to the configuration of grooves such that the slidable arm is movable along an axis of the guide bar; wherein the slidable mounting component includes a locking mechanism to lock the slidable arm to a location along the guide bar; wherein the second mounting interface includes one or more of an O-ring, coil spring, magnetic insert, or circumferential groove attachable to the first mounting interface; wherein the one or more removable studs are cylindrical and are a same diameter as an aperture included on a surface; wherein the spindle includes a threaded rod and the aperture of the slidable arm is tapped to movably position the threaded rod within the aperture.
A removable base member including: a top surface, a bottom surface, a proximal end, and a distal end; a jaw located on the distal end of the top surface; a mounting aperture located on the proximal end of the top surface configured to attach a clamp assembly to the removable base member at the top surface; and a first stud interface on the bottom surface, the first stud interface located an offset distance from the mounting aperture and configured to attach a first removable stud.
In addition to the previously described removable base member, any one or more of the following: wherein the mounting aperture includes a locking spring pin to attach the clamp assembly to the removable base member and enable rotation of the clamp assembly about an axis perpendicular to the top surface; wherein the mounting aperture is further configured to attach the clamp assembly to the removable base member at the bottom surface; further including a second stud interface on the bottom surface configured to attach a second removable stud, the first stud interface and the second stud interface dimensioned to coincide with apertures of a surface.
A modular clamp including: a clamp assembly including: a pliers body including a proximal end and a distal end, the proximal end of the pliers body including a first jaw, the distal end of the pliers body including an actuation component; a base adapter including a proximal end and a distal end, the distal end of the base adapter attached to the pliers body, the proximal end of the base adapter including a first mounting interface; and a removable base member including a top surface, a bottom surface, a proximal end and a distal end, the top surface at the distal end of the removable base member including a second jaw, the bottom surface including one or more stud interfaces attachable to one or more removable studs, and the top surface at the proximal end of the removable base member including a second mounting interface attachable to the first mounting interface.
In addition to the previously described modular clamp, any one or more of the following: wherein at least one stud interface of the one or more stud interfaces includes a slidable runner to adjustably attach the one or more removable studs; wherein the base adapter is extendable to adjust a position of the first jaw.
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Number | Date | Country | |
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20230405768 A1 | Dec 2023 | US |