The present invention relates generally to concrete equipment used for forming, grading, or screeding concrete. In particular, embodiments of the present invention concern a modular concrete screed system having a screed drum with interchangeable drum sections.
Various types of concrete structures, such as slabs, walkways, and walls, are conventionally graded, formed, and/or finished to present an exposed surface with a desired grade and surface texture. In the usual manner, forms are erected to define boundaries of the concrete structure and may serve as a guide for grading, forming, and/or finishing the exposed surface.
Powered concrete forming tools have long been available to form, float, or trowel a poured concrete area. Among conventional forming tools, powered concrete screeds are known to include a power source and an elongated concrete-forming drum that is rotatable by the power source to form concrete. In known embodiments, the rotatable drum may have a tubular body that extends continuously from one end of the drum to the other end to define a concrete-forming surface. In other prior art embodiments, the rotatable drum may have detachable drum sections connected in series to cooperatively form a concrete-forming surface of the drum.
Prior art concrete-forming drums for screeds have several deficiencies. For instance, continuous rotatable drums are notorious for being excessively long and cumbersome to move. Due to the length of continuous rotatable drums, transportation of the drum is generally expensive (transportation costs may be more than the cost of the drum itself) and difficult. Furthermore, continuous drums may be easily damaged if dropped or otherwise mishandled.
For prior art drums having detachable drum sections, the drum may be assembled for use and later disassembled for transportation. However, prior art detachable drum sections are also problematic because assembly and disassembly are difficult and labor-intensive. For instance, assembly of detachable drum sections requires the use of specialized tools. Assembly of connections is also difficult for one person to perform.
This background discussion is intended to provide information related to the present invention which is not necessarily prior art.
The following brief summary is provided to indicate the nature of the subject matter disclosed herein. While certain aspects of the present invention are described below, the summary is not intended to limit the scope of the present invention.
Embodiments of the present invention provide a concrete screed assembly that does not suffer from the problems and limitations associated with prior art devices, including those problems set forth above.
A first aspect of the present invention concerns a concrete screed assembly that broadly includes a plurality of elongated drum sections. The drum sections are interchangeably interconnectable in an end-to-end relationship to cooperatively form a rotatable concrete screed drum being selectively variable depending on the drum sections interconnected to form the drum. The drum sections each present a concrete-forming outer surface configured to engage concrete as the drum is rotated. The drum sections each include opposite connection ends that are similarly constructed, such that each connection end of one of the drum sections is operable to interconnect with either of the connection ends of any of the other the drum sections.
A second aspect of the present invention concerns a concrete screed assembly that broadly includes a plurality of elongated drum sections and a plurality of fasteners. The drum sections are interconnectable in an end-to-end relationship to cooperatively form a rotatable concrete screed drum being selectively variable depending on the drum sections interconnected to form the drum. The drum sections each present a concrete-forming outer surface configured to engage concrete as the drum is rotated. The drum sections each include opposite connection ends, such that an adjacent pair of drum sections forming at least part of the drum present interconnected connection ends. The interconnected connection ends each include a plurality of fastener pockets recessed radially inward relative to the outer surface of the respective drum section. The fasteners interconnect the connection ends of the adjacent drum sections. Each of the fasteners extends into corresponding ones of the pockets of the interconnected connection ends.
A third aspect of the present invention concerns an interchangeable drum section interconnectable in an end-to-end relationship with other interchangeable drum sections to cooperatively form a rotatable concrete screed drum selectively variable depending on the drum sections interconnected to form the drum. The interchangeable drum section broadly includes an elongated drum body presenting a concrete-forming outer surface configured to engage concrete as the drum is rotated. The body includes opposite connection ends that are similarly constructed, such that each connection end is operable to interconnect with either of the connection ends of the other drum sections. The drum body presents a central rotational axis. The connection ends include respective alignment elements. Each alignment element is configured to at least in part cooperate with an alignment element of one of the other drum sections to align the rotational axes of interconnected drum sections, such that the drum has a common axis of rotation.
A fourth aspect of the present invention concerns a drum section interconnectable in an end-to-end relationship with other drum sections to cooperatively form a rotatable concrete screed drum selectively variable depending on the drum sections interconnected to form the drum. The drum section broadly includes an elongated drum body presenting a concrete-forming outer surface configured to engage concrete as the drum is rotated. The drum body includes opposite connection ends. Each of the connection ends includes a plurality of fastener pockets recessed radially inward relative to the outer surface, such that corresponding pockets of interconnected adjacent drum sections of the drum are configured to receive a fastener interconnecting the adjacent drum sections.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
Preferred embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. While the drawings do not necessarily provide exact dimensions or tolerances for the illustrated components or structures, the drawings, not including any purely schematic drawings, are to scale with respect to the relationships between the components of the structures illustrated therein.
Turning to
In the usual manner, the concrete screed assembly 30 is pulled forwardly across the concrete area to screed the poured concrete C and grade the formed surface S. Concrete screed assembly 30 includes a power unit 32 that drives a rotatable concrete screed drum 34. As the concrete screed assembly 30 is advanced forwardly to grade the surface S, the drum 34 rotates in rotation direction R so that excess concrete along the drum 34 is directed forwardly ahead of the drum 34 (see
During operation, it will be understood that the concrete screed assembly 30 can be used to remove excess concrete material. For example, the concrete screed assembly 30 can remove excess concrete from an area where the poured concrete C is above a desired grade level. In the depicted embodiment, the desired grade level is defined by an upper edge of the forms F. Preferably, the drum 34 rests on the upper edge of the forms F during screed advancement to grade the formed surface S at the desired grade level.
The concrete screed assembly 30 can also be used to transfer concrete from one area for use in another area. For instance, the concrete screed assembly 30 can transfer excess concrete to an area where the poured concrete C is below the desired grade level.
The formed surface S of the depicted concrete slab B is generally flat (i.e., planar) and level relative to a horizontal plane. It will also be appreciated that the concrete screed assembly 30 can be used to grade the surface of a concrete slab so that the surface is flat (i.e., planar) and sloped relative to the horizontal plane. For instance, one of the concrete forms F could be positioned higher than the other concrete form F.
For certain aspects of the present invention, the concrete screed could be configured to form a graded surface that is not flat. For instance, the formed surface could be shaped to include a convex shape and/or a concave shape. In alternative embodiments, the formed surface may be shaped so that the graded concrete forms at least part of another type of concrete structure (e.g., a walkway, wall, drainage ditch, or curbing).
The concrete screed assembly 30 broadly includes the power unit 32, the rotatable concrete screed drum 34, and a screed handle 36.
Rotatable Concrete Screed Drum
Turning to
As will be explained, the drum 34 also preferably includes drum sections 38, interconnecting adapters 40 located between adjacent drum sections 38, end adapters 42, and fasteners 44. The end adapters 42 each include a connection shaft 45 that presents a transverse hole 45a (see
The preferred drum sections 38 are interchangeably interconnectable in an end-to-end relationship to cooperatively form the drum 34. The illustrated drum 34 is selectively variable depending on the drum sections 38 interconnected to form the drum 34. Drum sections 38 forming the drum 34 are each operable to engage the poured concrete C as the drum 34 is rotated to form the graded surface S. In the preferred embodiment, each of the drum sections 38 forming the drum 34 have a concrete-forming outer surface 50 to engage concrete as the drum 34 is rotated. Each drum section 38 presents a central rotational axis A1 (see
However, it is within the scope of the present invention for alternative drum embodiments to include a drum section (or other drum element) located along the length of the drum that does not form concrete as the drum is rotated. That is, an alternative drum may be provided with one or more alternative drum sections that do not present a concrete-forming outer surface. For instance, alternative drum embodiments may include one or more spacer elements to connect concrete-forming drum sections and space such concrete-forming drum sections apart.
As will be explained, the depicted drum sections 38 each preferably include an elongated drum tube 46 and drum connectors 48. The drum tube 46 and drum connectors 48 cooperatively present a drum body having a concrete-forming outer surface 50. Drum connectors 48 preferably define respective connection ends 52 of the drum section 38 (see
As will also be described in the preferred embodiment, the opposite connection ends 52 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with either of the connection ends 52 of any of the other the drum sections 38. However, certain aspects of the present invention contemplate drum sections that are not entirely interchangeable, as will be explained below.
Screed Handle and Power Unit
Turning again to
The housing 60 includes a pair of plates 64 and fasteners 66 (see
The proximal handle section 56a includes a tubular body 68 and a transverse bar 70. The bar 70 is attached to a proximal end of the body and includes a pair of grips 72. The distal handle section 56b presents a proximal portion 74 that is telescopically received within a distal portion 76 of the proximal handle section 56a (see
The coupler shaft 58 presents a socket 82 and aligned fastener holes 84 (see
When attached to the drum end 34a, the handle 36 is used to manually shift (e.g., pull) the drum end 34a (e.g., when advancing the screed 32 in the forward direction D). At the same time, the handle 36 permits the drum 34 to rotate relative to the handle 36. As will be explained, the power unit 30 rotatably drives the drum 34. Preferably, the handle 36 and the power unit 30 are cooperatively used to manually advance the drum 34 (for instance, when the screed 32 is being advanced/pulled in the forward direction D).
It is within the scope of the present invention for the screed handle to be alternatively constructed and/or attached relative to the drum end. For instance, the bearing housing and the distal handle section could be alternatively attached to one another (e.g., to permit relative swinging movement therebetween). As another example, the handle sections could be removed entirely (as well as even the coupler shaft, bearing, and bearing housing) and replaced with a simple slip rope coupled to the drum connection shaft.
Furthermore, for certain aspects of the present invention, the concrete screed may be devoid of the handle entirely. For instance, the drum could be supported only by the frame associated with the power unit. In such an alternative embodiment, the frame of the power unit may be configured for interchangeable attachment to both drum ends.
Still referring to
The powered drive 90 provides a motive power source to drive the drum 34. Among other things, the powered drive 90 includes a power tool case 96, an electric motor (not shown), a drive shaft 98, and a rechargeable battery (not shown).
The drive coupler 94 is configured to facilitate removable attachment of the power unit 32 to the drum 34 and to impart rotation of the drive shaft 98 to the drum 34. Drive coupler 94 is preferably configured to align the drive shaft 98 and the connection shaft 45 of the drum end 34b on a common rotational axis A2 without permitting off-axis swinging of the shafts 45,98 relative to one another.
The depicted drive coupler 94 includes a coupler body 108, a screw 110, and a removable pin 112 (see
In the illustrated embodiment, the connector portion 114 presents the socket 118 to receive a corresponding part of the drive shaft 98. For some aspects of the present invention, the drive shaft may alternatively include a socket to receive the connector portion of the coupler body.
It is contemplated within certain aspects of the present invention for the connector portion 116 and/or the drive shaft 98 to include alternative complemental features that drivingly engage one another. For instance, the connector portion and drive shaft may include a drive connection formed by complemental slot and key features.
The connector portion 116 of the coupler body 108 presents the socket 120 and aligned fastener holes 124. The illustrated socket 120 includes a smooth bore and is configured to receive part of the connection shaft 45 of the drum end 34b. The socket 120 is coaxial with the rotational axis A2, and the fastener holes 124 extend transversely to the rotational axis A2.
The pin 112 of the drive coupler 94 is associated with the connector portion 116 to secure the connector portion 116 to the connection shaft 45 of the drum end 34b. Preferably, the pin 112 is removably inserted through the fastener holes 124 and hole 45a to drivingly engage the coupler body 108 and the connection shaft 45. The illustrated connector portion 116 and the connection shaft 45 are consequently attached relative to one another without permitting off-axis swinging therebetween.
It is also consistent with at least some aspects of the present invention for the coupler body and the connection shaft to be alternatively connected relative to one another. For instance, the coupler body and the connection shaft may be joined by a connection structure other than a pinned joint (e.g., a threaded joint and/or a joint with a key-and-slot configuration). Yet further, the connector portion and connection shaft may alternatively be constructed to prevent relative rotational movement therebetween. For example, the connector portion and connection shaft may have complemental, non-circular, shapes (e.g., splined, polygonal, etc.) for rotatably fixing the components to one another.
The illustrated drive coupler 94 is configured to align the drive shaft 98 and connection shaft 45 of the drum end 34b on the common rotational axis A2 without permitting off-axis swinging of the shafts 45,98 relative to one another. (Those of ordinary skill in the art will appreciate off-axis swinging means positioning of the shaft at an angle (more than mere resilient deflection) relative to the rotational axis A1.) The illustrated drive coupler 94 is consequently configured to restrict swinging of a drive housing 126 of the frame 88 relative to the drum 34.
The frame 88 preferably includes the drive housing 126 and a power unit handle 128. Power unit handle 128 includes grips 72 configured to be grasped by a user to facilitate manual advancement of the concrete screed 32 in the forward direction D. The drive housing 126 is configured to operably support the powered drive 90. In the depicted embodiment, the power unit handle 128 of the frame 88 and the screed handle 36 can be manually manipulated by respective users so that the handles 36,128 can cooperatively advance the concrete screed 32.
Additional preferred details of the power unit 32 and screed handle 36 are disclosed in U.S. Pat. No. 10,837,147, issued Nov. 17, 2020, entitled CORDLESS ELECTRICALLY-POWERED CONCRETE SCREED, which is hereby incorporated in its entirety by reference herein.
Drum Sections
Turning to
The illustrated drum sections 38 are interchangeably interconnectable in an end-to-end relationship to cooperatively form the rotatable concrete screed drum 34 being selectively variable depending on the drum sections 38 interconnected to form the drum 34. In the depicted embodiment, an adjacent pair of drum sections 38 may be attached end-to-end with an interconnecting adapter 40 and fasteners 44 to cooperatively form an interconnecting joint. Drum sections 38 may also be coupled with an end adapter 42 and fasteners 44 to form an endmost joint.
Drum sections 38 each present a central rotational axis A1 and the concrete-forming outer surface 50, which is configured to engage concrete as the drum 34 is rotated. The illustrated outer surface 50 comprises a surface of revolution defined about the rotational axis A1 of the respective drum section 38.
Again, the depicted drum sections 38 each preferably include the drum tube 46 and drum connectors 48. The drum tube 46 comprises a unitary cylindrical tube that presents the tube bore 54. Drum section 38 presents opposite connection ends 52 defined by the drum connectors 48.
In the illustrated embodiment, the opposite connection ends 52 of the drum section 38 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with either of the connection ends 52 of any of the other the drum sections 38. However, for at least some aspects of the present invention, an alternative drum section may have connection ends that are not similarly constructed, as will be discussed below.
The preferred connection ends 52 are configured to be removably attached relative to the connection ends 52 of other drum sections 38 so that the connection ends 52 of each drum section 38 are interchangeable. Any one of the preferred drum sections 38 is operable to be removably attached relative to another one of the drum sections 38 to form an interconnecting joint by a respective pair of attached connection ends 52. Further, any one of the preferred drum sections 38 may also be removably attached to one of the end adapters 42.
As will be explained, the connection ends 52 each include an alignment element, with the alignment elements of interconnected connection ends 52 of adjacent drum sections 38 serving at least in part to align the rotational axes A1 of the adjacent drum sections 38, such that the drum has a common axis of rotation.
Drum sections 38 each present a drum section length dimension L (see
Again, in the depicted embodiment, the drum tube 46 and drum connectors 48 cooperatively define the outer surface 50. The outer surface 50 is preferably cylindrical so that each drum section 38 preferably presents a constant diameter along the length thereof (see
However, it is within the scope of the present invention for the outer surface of the drum section to have a diameter that varies along the length of the drum section. For instance, at least part of the outer surface of the drum section may have an outer diameter that increases and/or decreases in an axial direction. For instance, an outer surface portion may increase in diameter or decrease in diameter in a linear fashion, such that the outer surface portion has a tapered profile with a “slope” that is constant along the length of the outer surface portion. Similarly, an outer surface portion may increase in diameter or decrease in diameter in a non-linear fashion, such that the outer surface portion has a tapered profile with a “slope” that varies along the length of outer surface portion (e.g., where the tapered profile is curved and presents concave and/or convex segments).
When the illustrated drum sections 38 are attached to form the drum 34, the drum sections 38 have common diameters such that the entire drum 34 presents a constant diameter along the length thereof. However, it is within the scope of the present invention for the drum to have a diameter that varies along the length thereof. For instance, the outer surface of at least one drum section may have an outer diameter that increases and/or decreases in an axial direction. For instance, an outer surface of at least one drum section may increase in diameter and/or decrease. Any increase or decrease in diameter may be linear or non-linear, as discussed above. Of course, with the preferred embodiment, any variance in the diameter is limited to the section length between the connection ends so that the drum sections remain complete interchangeability.
As described above, drum connectors 48 preferably define respective connection ends 52 of the drum section 38. Each drum connector 48 includes a connector portion 130 and an insert portion 132 (see
In the depicted embodiment, each drum connector 48 is preferably fixed to a respective tube end 53 of the drum tube 46. More specifically, the insert portion 132 is inserted into a respective tube end 53 of the drum tube 46 so that the tube end 53 engages a shoulder 140 of the drum connector 48 along a seam 142 (see
The drum tube 46 and drum connector 48 are preferably formed of a metallic material. More preferably, the drum tube 46 and drum connector 48 are formed of aluminum, although one or both of these components may include, additionally or alternatively, another metallic material (e.g., carbon steel or stainless steel) or a synthetic resin material.
Preferably, the drum tube 46 and drum connector 48 are welded to each other along the seam 142. It is also within the ambit of the present invention for the drum tube and drum connector to be alternatively fixed relative to each other. Alternatively, certain aspects of the present invention contemplate the drum tube and drum connector being removably attached to one another.
For certain aspects of the present invention, the drum body need not include the drum tube. For instance, the drum body may have a solid, non-tubular construction (although the use of additional material may be less desirable due to the additional weight, additional costs, etc.). Furthermore, the drum tube and drum connectors may be integrally formed. For example, the connection ends may be machined at each end of the drum body (it will be appreciated that an integral, monolithic construction may be less desirable due to additional weight, additional costs, etc.).
Connector flange 134 is configured for being removably attached relative to another connector flange 134, associated with another one of the drum sections 38, at an interconnecting joint 144 (see
Fasteners 44 each preferably comprise threaded fasteners including a threaded bolt and a threaded nut. Although the connector flanges 134 are preferably removably attached relative to adapters 40,42 (and each other) by the depicted fasteners 44, alternative embodiments of the present invention may include alternative fastening elements for attaching a connection end relative to adapters and/or another connection end. For instance, alternative fasteners may include one or more non-threaded fastening elements, such as one or more of a pin, boss, clamp, lever, etc.
Each connector flange 134 has a generally annular shape and includes flange sections 146 defined in part by respective pockets 138 (see
The illustrated connector flange 134 preferably includes three (3) fastener holes 148 that each comprise a smooth circular opening (see
Alternative embodiments of the drum connector may also have an alternative number of fastener holes (e.g., where the drum connector includes a single connector opening, two (2) fastener holes, four (4) fastener holes, or more than four (4) fastener holes). For at least some aspects of the present invention, one or more connector flanges may be devoid of openings (e.g., where the flange includes an integral fastener for engagement with the flange of an adjacent drum section).
In the depicted embodiment, connector flanges 134 of each drum connector 48 are interchangeably attachable with connector flanges 134 of other drum sections 38. The connector flanges 134 of the drum section 38 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with either of the connection ends 52 of any of the other the drum sections 38.
However, for at least some aspects of the present invention, an alternative drum section may have connector flanges that are not similarly constructed, such that the drum section is not interchangeable. For instance, the flanges of a drum section may include respective male and female elements for engagement with the flanges of an adjacent drum section.
It will be appreciated that alternative flange configurations are within the scope of the present invention. For instance, as noted above, fastener holes of a flange may be alternatively configured. Alternative flange embodiments may also include an alternative annular shape (e.g., where the flange has a relatively larger or smaller radial thickness dimension, has axial projections and recesses (such that the flange has a non-flat configuration), etc.). For at least some aspects of the present invention, one or more drum connectors may include a connection structure other than a flange.
Again, drum connector 48 also presents fastener pockets 138 associated with the fastener holes 148 and the flange sections 146. Fastener pockets 138 are circumferentially spaced about the drum connector 48 and are provided as part of the corresponding connection end 52 (see
Each fastener pocket 138 is recessed radially inward relative to the outer surface 50 of the drum 34. More preferably, the pocket 138 comprises a scallop-shaped recess formed in the drum connector 48. Pockets 138 of each connection end 52 are also preferably spaced axially inward relative to the flange 134 of the connection end 52.
Preferably, the fastener holes are aligned with pockets 138 so that fasteners 44 can be inserted into and removed from the fastener holes 148 via the pockets 138. When the drum connector 48 is secured to an adapter by fasteners 44, the fasteners 44 each preferably extend through the flange 134 of the drum connector 48 and into corresponding pockets 138. For instance, fasteners 44 used to interconnect the connection ends 52 of adjacent drum sections 38 extend through the flanges 134 of the interconnected connection ends 52, through the adapter, and into corresponding ones of the pockets 138 of the interconnected connection ends 52.
It is also within the ambit of the present invention for one or more pockets to be alternatively configured. For instance, one or more pockets may present an alternative, recessed pocket shape. Alternative embodiments of the drum connector may also have an alternative number of pockets (e.g., where the drum connector includes a single pocket, two (2) pockets, four (4) pockets, or more than four (4) pockets, although the number of pockets and fasteners holes are preferably the same).
The connection ends 52 of the drum section 38 preferably have the same number and arrangement of fastener pockets, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with either of the connection ends 52 of any of the other the drum sections 38. However, for at least some aspects of the present invention, an alternative drum section may have connection ends with different configurations of drum pockets.
Alignment openings 136 are each configured to provide a female alignment element operable for removable engagement with one of the interconnecting adapters 40 or one of the end adapters 42. In the depicted embodiment, the alignment opening 136 comprises a cylindrically shaped bore extending axially through the drum connector 48 and being coaxial with the rotational axis A1 of the drum section 38. As described below, the alignment opening 136 is configured to receive a projection of the respective adapter 40,42.
Again, the connection ends 52 each include the alignment opening 136. The alignment openings 136 of interconnected connection ends 52 of adjacent drum sections 38 serve at least in part to align the rotational axes A1 of the adjacent drum sections 38, such that the drum 34 has a common axis of rotation Ar (see
As will be described, the alignment openings 136 are configured to cooperate with an alignment projection of a respective adapter 40,42. In particular, the alignment projection and alignment opening 136 cooperatively define a male/female coupling where the alignment projection is removably received in the alignment opening 136.
It is also within the scope of the present invention for the drum connector (and/or another part of the drum) to have an alternative alignment element. For instance, the drum connector may alternatively include a male alignment element. For at least certain aspects of the present invention, the drum connector may alternatively include a male alignment element and a female alignment element, such that the drum connector is hermaphroditic. Again, most preferably, the connectors of all the drum sections would preferably have the same alternative configuration, although some aspects contemplate variances in connection ends.
Although the depicted alignment opening 136 is cylindrically shaped and presents a circular profile, it will be appreciated that the drum connector may be provided with an alternatively shaped alignment opening. For instance, the alignment openings may have a polygonal profile (e.g., where the profile is triangular, square, hexagonal, etc.) or splined profile that is shaped to receive a complementally shaped alignment element. For complemental alignment elements having a non-circular profile, such as a polygonal profile or splined profile, it will be understood that the alignment elements may engage one another to restrict relative rotation therebetween (e.g., to restrict relative rotation between the adjacent drum sections).
The illustrated alignment openings 136 are preferably axially aligned with the rotational axis A1 of the drum section 38. However, it is within the scope of certain aspects of the present invention for an alternative alignment element of the drum connector to be axially offset relative to the rotational axis A1. For instance, one or more alignment elements may be provided at axially offset locations as part of the flange.
In the depicted embodiment, alignment openings 136 of each drum connector 48 are interchangeably attachable with alignment structure of adapters 40,42. The alignment openings 136 of the drum section 38 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with either of the connection ends 52 of any of the other the drum sections 38.
However, for at least some aspects of the present invention, an alternative drum section may have alignment elements that are not similarly constructed, such that the drum section is not interchangeable. For instance, the alignment elements of a drum section may include respective male and female elements for engagement with the alignment elements of an adjacent drum section.
As used herein, the terms “similarly constructed” and “interchangeably interconnectable” concern connection ends having an identical or substantially identical form, and connection ends having a substantially identical form may some have variances in form, so that any connection end may be attached with another connection end without any modification, reconfiguration, or other alterations and without the need for connection elements (e.g., adapters or fasteners) that are different than any of the other interconnection joints. For example, in alternative embodiments, an alternative one of the connection ends may have extra fastener holes and/or pockets, but the alternative connection end has the same fastener holes and pockets as another connection end, such that the connection ends have fastener holes and pockets needed for connection and are similarly constructed. Other “extra” features (such as projections, alternatively flange features, etc.) are also permissible in an alternative connection end as long as the extra features do not interfere with connecting the alternative connection end to another connection end.
Adapters
Turning to
The adapter flange 152 has a generally annular shape and presents axially-extending adapter holes 154 that are spaced apart from each other. The adapter flange 152 is operable to be oriented so that the adapter holes 154 of the adapter flange 152 are aligned with respective fastener holes 148 of the connector flange 134 to removably receive fasteners 44 (see
The illustrated adapter flange 152 preferably includes three (3) adapter holes 154 that each comprise a smooth circular opening. It is also within the scope of the present invention for one or more adapter holes to be alternatively shaped. For instance, one or more adapter holes may have an elongated, slotted profile instead of a circular profile (e.g., to facilitate alignment and connection of the adapter flange and the adjacent connector flange). Alternative embodiments of the end adapter may also have an alternative number of adapter holes (e.g., where the end adapter includes a single adapter opening, two (2) adapter holes, four (4) adapter holes, or more than four (4) adapter holes).
The depicted alignment projections 150 each preferably comprise a cylindrically shaped projection for removable engagement with an alignment opening 136. In particular, the alignment projection 150 and alignment opening 136 cooperatively define a male/female coupling where the alignment projection 150 is removably received in the alignment opening 136.
The end adapter 42 is removably attached to one end of a respective drum section 38 with threaded fasteners 44 (see
The end adapters 42 may be removably attached to the coupler shaft 58 and drive coupler 94, respectively. In particular, the socket 82 of coupler shaft 58 slidably receives the connection shaft 45 of the end adapter 42 associated with drum end 34a (see
Again, the pin 86 is inserted through the holes 84 of the coupler shaft 58 and the hole 45a of the connection shaft 45 to removably attach the connection shaft 45 and coupler shaft 58 to one another (see
In alternative embodiments, one or more end adapters may be alternatively configured for attachment to a respective drum section. For instance, one or more of the end adapters may include a structure other than the adapter flange for removable attachment to the drum connector (e.g., where an alternative drum connector does not include a connector flange).
Although the depicted alignment projection 150 is cylindrically shaped and presents a circular profile, it will be appreciated that the end adapter may be provided with an alternatively shaped alignment element. For instance, alternative alignment projections may have a polygonal profile (e.g., where the profile is triangular, square, hexagonal, etc.) that is shaped for engagement with a complementally shaped alignment opening. For complemental alignment elements having a non-circular profile, such as a polygonal profile, it will be understood that the alignment elements may engage one another to restrict relative rotation therebetween (e.g., to restrict relative rotation between the adjacent drum sections).
The illustrated alignment projections 150 are preferably axially aligned with the rotational axis A1 of the drum section 38. However, it is within the scope of certain aspects of the present invention for an alternative alignment element of the end adapter to be axially offset relative to the rotational axis A1. For instance, one or more alignment elements may be provided at axially offset locations as part of the flange of the end adapter.
The end adapters 42 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to be attached to any one of the end adapters 42. However, for at least some aspects of the present invention, multiple end adapters may not be similarly constructed. For instance, the alignment elements of multiple end adapters may include respective male and female elements for engagement with the alignment elements of corresponding drum sections.
In alternative embodiments, one or more end adapters may be alternatively configured for attachment to the handle and/or the power unit. For instance, one or more of the end adapters may include a structure other than a connection shaft for removable attachment to the handle and/or the power unit.
For at least certain aspects of the present invention, alternative embodiments of the drum may be devoid of an end adapter at one end of the drum. In one example, an endmost drum section of an alternative drum may have an integral end configured to be attached directly to the screed handle or the power unit.
Turning to
The adapter flange 158 has a generally annular shape and presents axially-extending adapter holes 162 that are spaced apart from each other. The adapter flange 158 is operable to be oriented so that the adapter holes 162 of the adapter flange 158 are aligned with respective fastener holes 148 of the connector flange 134 to removably receive fasteners 44 (see
The illustrated adapter flange 152 preferably includes three (3) adapter holes 162 that each comprise a smooth circular opening. It is also within the scope of the present invention for one or more adapter holes of the interconnecting adapter to be alternatively shaped. For instance, one or more adapter holes may have an elongated, slotted profile instead of a circular profile (e.g., to facilitate alignment and connection of the adapter flange and the adjacent connector flange). Alternative embodiments of the interconnecting adapter may also have an alternative number of adapter holes (e.g., where the end adapter includes a single adapter opening, two (2) adapter holes, four (4) adapter holes, or more than four (4) adapter holes).
The depicted alignment projections 156 each preferably comprise a cylindrically shaped projection for removable engagement with an alignment opening 136. In particular, the alignment projection 156 and alignment opening 136 cooperatively define a male/female coupling where the alignment projection 156 is removably received in the alignment opening 136.
Preferably, the adapter flange (or disc) 158 is interposed between flanges 134 of the interconnected connection ends 52 of the adjacent drum sections 38. The interconnecting adapter 40 is removably attached to connection ends 52 of adjacent drum sections 38 with threaded fasteners 44 (see
In the illustrated embodiment, the alignment projections 156 of the adapter 40 cooperate with the alignment openings 136 of the interconnected connection ends 52 of adjacent drum sections 38 to align the rotational axes A1 of adjacent drum sections 38 (see
In alternative embodiments, one or more interconnecting adapters may be alternatively configured for attachment to respective drum sections. For instance, one or more of the interconnecting adapters may include a structure other than the adapter flange for removable attachment to the drum connectors (e.g., where an alternative drum connector does not include a connector flange).
Alternative embodiments of the interconnecting adapters may include an alternatively shaped alignment projection. It is also within the scope of the present invention for the interconnecting adapter to have an alternative alignment element. For instance, an alternative interconnecting adapter may include female alignment elements configured for use with alternative male alignment structure of the connection ends of alternative drum sections. That is, alternative embodiments of the adapter and drum section may include an alternative male/female coupling for relative alignment of the adapter and drum section. For instance, an alternative drum section may include a male alignment projection and an alternative adapter may include a female alignment opening. For at least certain aspects of the present invention, the interconnecting adapter may include a male alignment element and a female alignment element, such that the interconnecting adapter is hermaphroditic.
Although the illustrated alignment projection 156 is cylindrically shaped and presents a circular profile, it will be appreciated that the interconnecting adapter may be provided with an alternatively shaped alignment element. For instance, the alignment projections may have a polygonal profile (e.g., where the profile is triangular, square, hexagonal, etc.) that is shaped for engagement with a complementally shaped alignment opening. For complemental alignment elements having a non-circular profile, such as a polygonal profile, it will be understood that the alignment elements may engage one another to restrict relative rotation therebetween (e.g., to restrict relative rotation between the adjacent drum sections).
The illustrated alignment projections 156 are preferably axially aligned with the rotational axis A1 of the drum section 38. However, it is within the scope of certain aspects of the present invention for an alternative alignment element of the interconnecting adapter to be axially offset relative to the rotational axis A1. For instance, one or more alignment elements may be provided at axially offset locations as part of the flange of the interconnecting adapter.
The interconnecting adapters 40 are similarly constructed, such that each connection end 52 of one of the drum sections 38 is operable to interconnect with any one of the interconnecting adapters 40. However, for at least some aspects of the present invention, an alternative interconnecting adapter may not be similarly constructed. For instance, the alignment elements of multiple interconnecting adapters may alternatively include respective male and female elements for specific engagement with the alignment elements of only certain corresponding drum sections.
For at least certain aspects of the present invention, alternative embodiments of the drum may be devoid of an interconnecting adapter between adjacent drum sections. In one example, drum sections may have drum connectors that are configured for removable, direct connection with each other. For instance, alternative drum connectors may include complemental male and female connector elements that are directly and removably engaged with one another. It is also possible according to certain aspects of the present invention for adjacent drum sections 38 to be directly interconnected with only the fasteners 44, without the use of the adapter 40.
In use, drum sections 38 are interchangeably interconnectable with the interconnecting adapters 40 so that the drum sections 38 are arranged in an end-to-end relationship to cooperatively form the drum 34. The illustrated drum 34 is selectively variable depending on the drum sections 38 interconnected by adapters 40 to form the drum 34. With illustrated drum sections having the same diameter, the drum varies only in length. However, with alternative drum sections (with varying diameters), the drum profile may also be varied.
Preferably, the drum 34 is constructed with drum sections 38 that each have a concrete-forming outer surface 50 to engage concrete as the drum 34 is rotated. However, as noted above, alternative drum embodiments may include a drum section (or other drum element) located along the length of the drum that does not form concrete as the drum is rotated. For example, alternative drum embodiments may include one or more spacer elements to connect concrete-forming drum sections and space such concrete-forming drum sections apart. It will be appreciated that a spacer that does not form concrete may be provided as a drum section and/or as an adapter.
The screed assembly 30 is formed by removably attaching drum ends 34a,b to the screed handle 36 and power unit 32, respectively. In particular, coupler shaft 58 receives the connection shaft 45 of drum end 34a and is secured thereto by the pin 86. Similarly, the drive coupler 94 receives the connection shaft 45 of drum end 34b and is secured thereto by the pin 112. With the screed assembly 30 assembled, the power unit 32 may be selectively engaged by a user to drivingly rotate the entire drum 34 as a unit.
With the interchangeability and similar construction associated with the illustrated connection ends and flanges, the drum 34 is preferably formed by any selection of drum sections 38 and adapters 40,42. Furthermore, any drum section 38 is capable of being connected to the power unit 32 or the screed handle 36.
Turning to
An alternative end adapter 200 (see
An alternative end adapter 300 (see
Although the above description presents features of preferred embodiments of the present invention, other preferred embodiments may also be created in keeping with the principles of the invention. Such other preferred embodiments may, for instance, be provided with features drawn from one or more of the embodiments described above. Yet further, such other preferred embodiments may include features from multiple embodiments described above, particularly where such features are compatible for use together despite having been presented independently as part of separate embodiments in the above description.
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.
This is a continuation of U.S. application Ser. No. 17/314,641, filed May 7, 2021, entitled MODULAR CONCRETE SCREED SYSTEM, which application claims the benefit of U.S. Provisional Application Ser. No. 63/070,067, filed Aug. 25, 2020, entitled MODULAR CONCRETE SCREED SYSTEM, which is hereby incorporated in its entirety by reference herein.
Number | Date | Country | |
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63070067 | Aug 2020 | US |
Number | Date | Country | |
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Parent | 17314641 | May 2021 | US |
Child | 18360913 | US |