Modular construction system

Information

  • Patent Grant
  • 6173538
  • Patent Number
    6,173,538
  • Date Filed
    Thursday, October 30, 1997
    28 years ago
  • Date Issued
    Tuesday, January 16, 2001
    24 years ago
  • Inventors
  • Examiners
    • Friedman; Carl D.
    • Yip; Winnie S.
    Agents
    • Lyon & Lyon LLP
Abstract
A structural assembly for building dodecahedral-based structures for habitable or commercial use, or for use as play equipment, models, or toys, is provided. Panels with shapes including hexagonal, rhombic, and trapezoidal are assembled edge-to-edge using ordered edge connections (i.e. alternating connector and receptor edges) to minimize the number of different panels required for producing a complete structure.
Description




FIELD OF THE INVENTION




The present invention relates to the fields of residential or commercial structures, and models, toys, and play equipment. More specifically, it relates to the modular construction of dodecahedral-based structures having panels with ordered edge connections.




BACKGROUND OF THE INVENTION




The building industry of today is dominated by conventional designs and construction practices. Conventional building techniques are very time-consuming, generally requiring a substantial amount of field labor. Moreover, mobilizing fabrication resources to the field is expensive, while it is also difficult to ensure a consistent level of quality. Conventional construction is also dominated by volumetric spaces bounded by rectangular or mixed rectangular-trapezoidal shapes.




The most notable successful departures from conventional designs and construction practices have been for large-scale enclosures for assemblies or other special purposes where domes, tent structures, and inflatable structures are becoming part of the accepted vocabulary. Success for alternative designs and construction practices has been more elusive for large enclosures through the aggregation of smaller structures for uses such as housing, condominium blocks, or office buildings. “Habitat” at the 1967 Montreal Expo is the only famous non-traditional project of this genre, built of concrete in rectangular modularity, but it was notable for its high cost and has not been duplicated.




Prefabrication of building components, such as trusses and walls, is well known in the art and reduces some of the disadvantages (noted above) inherent in conventional field construction. Construction using these standardized, prefabricated components, however, continues to suffer from substantial limitations. Achieving complex or distinctive geometries using prefabricated components requires a large number of different components, which elevates their cost of supply. And, only a relatively small range of different overall structure geometries may be economically achieved using known standardized and prefabricated components. Moreover, many standardized and prefabricated components are not designed or cannot be designed to be interchangeably fastened to the gamut of other prefabricated components produced by the same manufacturer.




Using geodesic space fillers of varieties other than rectangular modularity for building construction represents a departure from conventional design. With such space fillers, smaller parts can create modules which can then be used to construct buildings of large sizes and unusual forms.




One known space filling geometry is the rhombic dodecahedron. An unmodified, closed module of this type has 12 sides, with each side consisting of a 4-edged rhombus. Being more complex for filling space than conventional square or rectangular cubic (6-sided) units, the rhombic dodecahedron represents a balance between allowing the construction of unusual forms while keeping the overall number of sides down to an economical number. The rhombic dodecahedron is characterized by having eight 3-point vertices, and six 4-point vertices.




The basic rhombic dodecahedral module may also be modified, for instance, by ‘stretching’ selected side shapes from rhombic forms into hexagons or ‘twisting’ selected side shapes into trapezoids. Such modified forms may have twelve 3- point vertices and two 4-point vertices. Myriad variations of these modified forms are possible, depending on the acuteness of the angles embodied in the side shapes.




Though the rhombic dodecahedral form is known as a space filling geometry (Peter Pearce, Structure in Nature is a Strategy for Design), this geometry is not presently applied to the construction of economical modular structures.




SUMMARY OF THE INVENTION




The present invention provides a novel structural assembly for fabricating structures based on variations of the rhombic dodecahedral (12- sided) module. This assembly uses a very simplified ordered edge connection system incorporated with planar panels to minimize the number of different panels required, while significantly reducing construction cost. The peripheral edges of these panels comprise alternating connectors and receptors, such that the panel edges with connectors may be interconnected with the panel edges with receptors. Preferred embodiments of the assembly according to the present invention utilize pre-manufactured panels to allow for more rapid assembly in less developed areas with a consistent and predetermined level of quality.




A preferred embodiment of an assembly according to the present invention utilizes hexagonal and rhombic shaped panels for portions of the structure not joined to a building surface underlying the assembly. For portions of the structure which are joined to an underlying building surface, a preferred embodiment of an assembly according to the present invention further uses base panels, pentagonal in shape, with one surface connector edge (for connecting with the underlying building surface). Thus, an entire structure may be built using only the three aforementioned kinds of panels (hexagonal, rhombic, and pentagonal). The small number of different types of panels required can reduce production and storage costs, resulting in a reduced cost to the consumer.




Alternative embodiments of an assembly according to the present invention may utilize trapezoidal and rhombic shaped panels for the portions of the structure not joined to a building surface underlying the assembly. Such alternative embodiments may further incorporate trapezoidal base panels, each with one surface connector edge for connecting the structure to an the underlying building surface or foundation.




A preferred embodiment of the panels used to construct an assembly according to the present invention each comprise a peripheral frame and at least one panel layer attached to the frame.




While the preceding embodiments relate to the modular construction of structures for habitable or commercial use, a further alternative embodiment relates to structures that may be used as play equipment, models, or toys. This alternative embodiment of the assembly according to the present invention utilizes planar panels of the basic shapes described previously (hexagonal, rhombic, trapezoidal, and/or pentagonal), but with simplified panel connector and receptor edges. These simplified connectors contain one or more protruding tabs, and the simplified receptor edges contain one or more slots for receiving the one or more protruding tabs.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

provides a perspective view of a prior art rhombic dodecahedron, with a three-point vertex of the dodecahedron in contact with a base plane, such that six sides of the shape are disposed in planes perpendicular to the base plane.





FIG. 2

provides a top view of the prior art rhombic dodecahedron shown in FIG.


1


.





FIG. 3

provides a perspective view of a prior art rhombic dodecahedron, with a four-point vertex of the dodecahedron in contact with a base plane, such that four sides of the shape are disposed in planes orthogonal to the base plane.





FIG. 4

provides a top view of the prior art rhombic dodecahedron shown in FIG.


3


.





FIGS. 5A and 5B

provide simplified front views of one panel of a rhombic dodecahedral module, depicting different representations of ordered edge connections.





FIGS. 6A and 6B

provide simplified perspective views of a closed rhombic dodecahedral module assembled according to the ordered edge connections depicted in

FIGS. 5A and 5B

, respectively.





FIG. 7

provides a simplified front view of one hexagonal panel of a modified (hexagonal) dodecahedron, compared with a compatible rhombic panel (shadowed).





FIG. 8

provides a perspective view of a modified (hexagonal), closed dodecahedral module, composed of four hexagonal panels and eight rhombic panels.





FIG. 9

provides a perspective view of a structure composed of modified (hexagonal) dodecahedral modules.




FIG.


10




a


provides a simplified front view of an alternative hexagonal panel (in solid lines) of a modified (hexagonal) dodecahedral module, compared with the hexagonal panel depicted in

FIG. 7

(shadowed-outer dashed lines) and a pentagonal base panel (shadowed-horizontal dashed line).




FIG.


10




b


illustrates a simplified front view of an alternative rhombic panel (darkly shaded, in solid lines) of a modified dodecahedral module, compared with the rhombic panel depicted in

FIG. 7

(shadowed and lightly shaded).





FIG. 11

provides a perspective view of an alternative modified (hexagonal) closed dodecahedral module, composed of four hexagonal panel and eight rhombic panels.





FIG. 12

provides a perspective view of a structure composed of modified (hexagonal) dodecahedral modules and base modules.





FIG. 13A

provides a front view of a trapezoidal panel (in solid lines) of a modified (trapezoidal) dodecahedral module, including a cutout for a window or skylight, compared with compatible rhombic and right trapezoidal base panels (shadowed).





FIG. 13B

provides a front view of a trapezoidal base panel (in solid lines) of a modified dodecahedral module, including a cutout for a door, compared with compatible rhombic side variation (shadowed).





FIG. 14

provides a perspective view of a structure composed of modified (trapezoidal) dodecahedral modules, base modules, and a single rhombic dodecahedral module.





FIG. 15

provides a front view of a rhombic panel with tab connector and slot receptor edges.





FIG. 16

provides an oblique perspective view of a structure composed of a modified (trapezoidal) module and a rhombic dodecahedral modul, with the panels composing the module having tab connector and slot receptor edges.





FIG. 17

provides a partially cut-away front view of two rhombic panels, each composed of a peripheral frame with cross member, a central insulation layer, and interior and exterior panel layers.





FIG. 18

provides a sectional view sequence of an interconnection between a connector edge and a receptor edge of two panels similar to the connector and receptor types depicted in

FIG. 17

, further including an optional gasket member between the two panels.





FIG. 19

provides a front view of a rhombic panel composed of a single panel layer, with the panel containing a square aperture for a window or skylight.





FIG. 20

provides a sectional view of an interconnection between a connector edge and a receptor edge of two panels according to the connector and receptor types depicted in FIG.


19


.





FIG. 21

provides a simplified front view of a hexagonal panel, depicting a horizontal cross member (shadowed).





FIG. 22

provides a sectional view sequence of an interconnection between a connector edge and a receptor edge of two cast or molded panels, similar to the connector and receptor types depicted in FIG.


21


.











DETAILED DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a perspective view of a prior art rhombic dodecahedron


10


in contact with a base plane


12


at a three point vertex


14


of the dodecahedron


10


, and with another three point vertex


16


disposed at the apex of dodecahedron


10


. Positioning the dodecahedron


10


in this manner relative to base plane


12


places six sides


18


of dodecahedron


10


in planes orthogonal to base plane


12


. As described previously, a rhombic dodecahedron is characterized by having twelve sides, assembled with eight 3- point vertices and six 4-point vertices. Each side


18


of dodecahedron


10


is shaped as a rhombus and is interchangeable with other sides. Each rhombic side


18


is characterized by having corner angles: an acute angle


6


, and an obtuse angle


8


.





FIG. 2

illustrates a top view of the prior art rhombic dodecahedron


10


provided in FIG.


1


. Alternatively, since the top and bottom views of rhombic dodecahedron


10


are indistinguishable,

FIG. 2

may represent a bottom view of the same.





FIG. 3

illustrates a perspective view of a prior art rhombic dodecahedron


20


in contact with a base plane


22


at a four point vertex


24


of the dodecahedron


20


, and with another four point vertex


26


disposed at the crest of the dodecahedron. Positioning the dodecahedron


20


in this manner relative to base plane


22


places four sides


28


of dodecahedron


20


in planes perpendicular to base plane


22


. Each side


28


of dodecahedron


20


is shaped as a rhombus and is interchangeable with other sides and with sides


18


of dodecahedron


10


.





FIG. 4

illustrates a top view of the prior art rhombic dodecahedron


20


provided in FIG.


3


. Alternatively, since the top and bottom views of rhombic dodecahedron


20


are indistinguishable,

FIG. 4

may represent a bottom view of the same.




Shifting now from the prior art to the present invention, what were previously characterized as ‘sides’ of the rhombic dodecahedron space filling geometry will now be referred to as ‘panels.’ The interconnection of two or more panels defines an assembly. In addition, a geometric form which was previously described as a ‘dodecahedron,’ in addition to variations on or modifications to a single dodecahedron, will now be referred to as a ‘module.’ A module may be further described as being either ‘open’ or ‘closed’—closed module being defined generally as one having twelve contiguous panels and defining an enclosed volume (notwithstanding any apertures defined within a particular panel), and an open module being defined as any module having less than the full complement of twelve contiguous panels. Multiple modules may be interconnected, such as to form a structure—although a single module may also constitute a structure. Where two adjacent modules having twelve continuous panels share one panel, both such modules are defined as closed. Where a module is intersected with a plane, to form a floor in addition to eight or more additional panels which define an enclosed volume, the resulting form is deemed a closed base module. Where a single truncated module does not define an enclosed volume, it is deemed an open base module. Finally, base panels are panels that are truncated at their bottom (such as from a hexagon to a pentagon, or from a trapezoid to a right trapezoid) and used to connect a structure with an underlying surface or foundation.





FIG. 5A

illustrates a simplified front view of one panel


30


of a rhombic dodecahedral module according to the present invention. Opposing peripheral edges


32


and


34


comprise connector edges, represented graphically by double stripe


36


. Opposing peripheral edges


38


and


40


comprise receptor edges, represented graphically by triple stripe


42


. Connector edges


32


and


34


alternate at the periphery of panel


30


with receptor edges


38


and


40


. Connector edges


32


and


34


are designed to interconnect with receptor edges


38


and


40


of additional, adjacent panels—as indicated in

FIG. 6A

, which illustrates twelve identical panels


30


assembled into a closed rhombic dodecahedral module


48


according to the present invention.





FIG. 5B

illustrates an alternate representation of a simplified front view of one panel


60


of a rhombic dodecahedral module according to the present invention. Opposing peripheral edges


62


and


64


comprise connector edges, represented graphically by outward arrow


66


, pointing in a direction away from panel center


65


. Opposing peripheral edges


68


and


70


comprise receptor edges, represented graphically by inward arrow


72


, pointing in a direction toward panel center


65


. As described previously, connector edges


62


and


64


are designed to interconnect with receptor edges


68


and


70


of additional, adjacent panels, as indicated in

FIG. 6B

, which illustrates twelve identical panels


60


assembled into a closed dodecahedral module


78


according to the present invention. Discussed below,

FIGS. 18 and 20

provide examples of specific types of edge receptors and connectors that may be used in the invention, and which may be understood with reference to the graphical representations of FIGS.


5




a


/


6




a


and FIGS.


5




b


/


6




b.







FIG. 7

illustrates a simplified front view of a hexagonal panel


80


according to the present invention in solid lines, compared with a simplified front view of a compatible rhombic panel


82


(shaded, and in dashed lines) identical to the rhombic panel shown in FIG.


5


. As indicated by arrows


84


, the shape of hexagonal panel


80


is derived from the shape of rhombic panel


82


by substituting parallel vertical edges


86


and


88


for vertices


90


and


92


of rhombic panel


82


, or stretching the shape of rhombic panel


82


into the shape of hexagonal panel


80


. Hexagonal panel


80


and rhombic panel


82


are compatible because hexagonal panel


80


and rhombic panel


82


share common edge lengths and corner angles, at edges other than parallel edges


86


and


88


; as will be explained below, however, compatibility does not require that all non-vertical edges be of equal length. Hexagonal panel


80


and rhombic panel


82


, when equipped with alternating connector and receptor edges (as per FIGS.


5




a


/


5




b


and FIGS.


6




a


/


6




b


) can be interconnected into one or more modules. Unless otherwise stated, all panels illustrated in the following figures should be understood to include alternating connector and receptor edges, whether or not explicitly illustrated.





FIG. 8

illustrates a simplified perspective view of a modified (hexagonal) closed dodecahedral module


100


according to the present invention. This module is formed by four hexagonal panels


102


and eight rhombic panels


104


.





FIG. 9

illustrates a structure


106


fashioned from several interconnected modified (hexagonal) dodecahedral modules


102


(as depicted in

FIG. 8

) according to the present invention. Because this structure


106


is not flat on the bottom, but rather has two four-point vertices


108


of lowermost modules


102


at its lowest point, it may be suited for affixing to an uneven surface (not indicated) such as a hillside. Though not illustrated, connection of the structure to an underlying surface may be accomplished, for example, with supporting columns.




FIG.


10




a


illustrates a simplified front view (in solid lines) of a hexagonal panel


110


according to the present invention, which is shorter in height than the hexagonal panel


80


illustrated in

FIG. 7

(the outline of which is reprinted in shadow in FIG.


10




a


). Hexagonal panels of various heights and height/width ratios may be employed according to present invention to construct modules—and therefore structures—with varied functional qualities and aesthetics. Hexagonal panel


110


, which appears compressed in comparison to hexagonal panel


80


, is characterized by having shorter non-vertical edges relative to hexagonal panel


80


. Horizontal edge


112


(shadowed) is provided to illustrate that, when combined with the solid lines provided above it, the shape of pentagonal base panel


114


is formed by truncating the shape of hexagonal panel


100


. The horizontal bottom, formed by horizontal edge


112


, of the resulting pentagonal base panel


114


makes it suitable for attaching to an underlying flat surface, such as a ground slab or an underlying floor of a pre-existing structure.




FIG.


10




b


illustrates a simplified front view (darkly shaded, in solid lines) of a rhombic panel


116


according to the present invention in comparison with the rhombic panel


82


illustrated in

FIG. 7

(the outline of which is reprinted in light shadow in FIG.


10




b


). Panel


116


is compatible with panels


110


and


114


because the length of edges


118


is equal to that of edge


111


(provided in FIG.


10




a


). Similar to the hexagonal panels depicted in FIG.


10




a


, rhombic panels of various edge lengths and corner angles are embodied within the present invention.





FIG. 11

illustrates a simplified perspective view of a modified (hexagonal) closed dodecahedral module


120


according to the present invention. This module is formed by four hexagonal panels


122


—similar to the hexagonal panel illustrated in FIG.


10




a


—and eight rhombic panels


124


similar to panel


116


of FIG.


10




b.







FIG. 12

illustrates a preferred embodiment of a structure


130


fashioned from several interconnected modified (hexagonal) dodecahedral modules


120


(as depicted in

FIG. 11

) and (pentagonal) base modules


126


according to the present invention. Being flat on the bottom, this structure


130


is suitable for affixing to a flat underlying surface, using prior art methods well known in the art. The positioning of optional supporting columns


132


is illustrated with vertical lines; columns


132


may connect vertically adjacent panel faces, such as panel faces


134


and


136


, even though such faces are disposed in perpendicular planes.

FIG. 12

also illustrates optional horizontal cross-members


138


for attaching one or more floor members (not illustrated) located at the interior of the structure.




FIG.


13




a


illustrates a simplified front view (in solid lines) of a trapezoidal panel


140


according to the present invention. For comparison, a compatible rhombic panel


142


is also illustrated—shaded and bounded by long-dashed lines. An aperture


144


is defined within rhombic panel


142


, or alternatively, within trapezoidal panel


140


. Though aperture


144


is depicted as round, apertures in myriad different shapes could be fashioned inside a panel for mounting a window or skylight, as will be apparent to one skilled in the art. FIG.


13




a


also illustrates, with short-dashed lines, the boundary of a right trapezoidal base panel


148


which would be used to form a modified (trapezoidal) base module such as those shown in

FIG. 14

(


164


).




FIG.


13




b


illustrates a simplified front view (in solid lines) of a right trapezoidal panel


150


according to the present invention, with an optional extended cut-out


152


to serve as a doorway or a location for mounting a door or long window. Panel


150


is dimensionally identical to panel


148


provided in FIG.


13




a.


Optional extended cut-out


152


may be either unbounded, as depicted in FIG.


13




b,


or bounded by a bottom sill


158


(as depicted in panels comprising the base modules


164


at either end of structure


160


in FIG.


14


).





FIG. 14

illustrates a complex structure


160


according to the present invention, composed of modified (trapezoidal) dodecahedral modules


162


, base modules


164


, and a single rhombic dodecahedral module


166


. Various apertures


168


are defined by different panels, the apertures here depicted as either square or round in shape.




All of the preceding figures have illustrated simplified representations of embodiments of the present invention, wherein panel connection details were not provided. Further, the panels in preceding figures were depicted with idealized (zero) thickness. We will now turn to more realistic representations of embodiments of the present invention.





FIG. 15

illustrates a single rhombic panel


170


for use in embodiments of the invention such as play equipment, toys, or models. For comparison, an idealized rhombic panel


169


with zero thickness and equilateral edges is also provided, in dashed lines, similar to panels


82


,


60


, and


30


illustrated previously. Connector edges


172


,


174


each contain an outwardly-protruding tab


176


which is sized to permit insertion into slot


178


contained on receptor edges


180


,


182


of adjacent panels. Though only one tab


176


per connector edge or one slot


178


per receptor edge is illustrated, multiple tabs or slots may be provided at each corresponding edge. Moreover, the simple tab and slot edge connection type illustrated is intended to be exemplary only. As would be apparent to those skilled in the art, similar but alternative edge connection types could be employed. Preferred embodiments directed toys, play equipment, or models would include panels fabricated from either a durable plastic, wood, or other sheet materials well known in the art. Preferred materials for an embodiment directed to a toy or to a model would include panels fabricated from plastic, wood, foam, metals or other materials well known in the art.




Connector edges


172


,


174


are equal in length, but longer than receptor edges


180


,


182


. The differential lengths between connector edges


172


,


174


and receptor edges


180


,


182


provides some overlap between panels at edges of a module. The degree of differential length varies with the panel thickness relative to panel edge lengths. Connector edges


172


,


174


of one panel and receptor edges


180


,


182


of an adjacent panel remain compatible—despite the differential lengths between the two edge types—so long as multiple panels may be interconnected into a substantially closed structure and the differential lengths between the edges do not interfere with each other at the module vertices.





FIG. 16

illustrates a perspective view of a structure


183


composed of two interconnected modules—one rhombic dodecahedral module


184


and one modified (trapezdoidal) dodecahedral module


186


. All panels composing modules


184


and


186


have tab connector and slot receptor edges. Vertex


188


illustrates the overlap between panels provided by the differential lengths between connector edges


172


,


174


, and receptor edges


180


,


182


.





FIG. 17

illustrates a partially cut-away front view of two rhombic panels


190


and


192


according to a preferred embodiment directed to habitable or commercial structures. Each panel is composed of a peripheral frame


194


with optional cross member


196


, an optional central insulation layer


198


, an interior panel layer


200


, and an exterior panel layer


202


. Each panel has two connector edges


204


,


206


, and two receptor edges


208


,


210


. Optional cross-member


196


is designed to enhance the rigidity and strength of the panel should such enhancements be necessary. Connector edges


204


,


206


are designed to interconnect with receptor edges


208


,


210


of adjacent panels. Connector edges


204


,


206


each have an optional single beveled corner


212


to reduce interferences between multiple panels at module vertices.




Though an inexpensive, preferably galvanized, metal would be a preferred material for peripheral frame


194


and cross-member


196


, this component may alternatively be fabricated from wood, rigid plastic, composites, or a combination of these or similar low-cost and high-strength materials, as would be apparent to one skilled in the art. Panel layers


200


and


202


, though preferably fabricated from wood as illustrated in

FIG. 17

, may be alternatively fabricated from rigid plastics, metals, composites, or other similar materials well known in the art. Though both inside and outside panel layers


200


and


202


are illustrated, a lower-cost structure may be yielded utilizing only a single panel layer. Optional central insulation layer


198


contained in the cavity between interior panel layer


200


and exterior panel layer


202


, or simply affixed to the interior surface of exterior panel


202


in the case of a single panel layer embodiment, may be fabricated with fiberglass insulating material, solid foam, injectable liquid foam, or other insulating materials which would be apparent to one skilled in the art. Where insulating layer


198


is omitted, panel layers


200


and


202


may be fabricated from translucent materials such as glass or translucent plastic to convert the entire panel


190


,


192


into a window or skylight.




While illustrating a preferred embodiment of edge connections suitable for a habitable or commercial structure, connector edges


204


,


206


are intended to be exemplary only of possible connector types. The connector type as illustrated requires hardware (not shown) such as nails, screws, or bolts and nuts to interconnect multiple panels. Similar but alternative edge connection types known in the art could be employed.





FIG. 18

illustrates a sectional view sequence of an interconnection between a connector edge


214


and a receptor edge


216


(identical to the connector and receptor edge types illustrated in

FIG. 17

) of two panels


190


and


192


, including an optional gasket member


218


between the two panels to aid in sealing out the elements. Connecting panels


190


and


192


is accomplished by driving multiple screws


220


(only one screw shown) through protruding portion


222


of connector edge


214


and into receptor edge


216


. As illustrated, the peripheral frame at connector edge


214


may be formed by a connecting member


224


which surrounds interior panel layer


226


, central insulating layer


228


, and exterior panel layer


230


. Connecting member may be integral to the panel or separable, and may be fabricated from galvanized metal, plastic, or another suitable material well known in the art. The peripheral frame at receptor edge


216


may be of a different material than that located at the connector edge


214


; it is illustrated as fabricated from wood, although it may alternatively be fabricated from metal, plastic, or another suitable material known in the art.





FIG. 19

provides a front view of a rhombic panel


236


which is composed of a single panel layer


238


and a peripheral frame


240


with panel connector edges


242


,


244


, and panel receptor edges


246


,


248


. Peripheral frame


240


may be fabricated simply by affixing frame members


250


,


252


to panel layer


238


, such as with adhesives, nails, screws, or other methods well known in the art. A preferred embodiment of rhombic panel


236


is illustrated as being fabricated entirely from wood, although it may alternatively be fabricated from any combination of metal, plastic, or another suitable materials well known in the art. Panel layer


238


is illustrated with an optional square aperture


254


to mount (or to serve as) or to mount, a window or skylight.





FIG. 20

provides a sectional view of an interconnection between a connector edge


264


and a receptor edge


266


(identical to the connector and receptor edge types illustrated in

FIG. 18

) of two panels


260


,


262


. Connection between the panels is accomplished similarly as described for

FIG. 19

, but

FIG. 20

omits the optional gasket member and includes an optional protruding tab


270


. Optional protruding tab


270


may serve as an additional connector edge, for connecting a receptor edge of a third panel (not shown) to panels


260


,


262


.





FIG. 21

provides a front view of a hexagonal panel


274


, depicting a preferred embodiment with a horizontal cross member


278


(shadowed) to which an interior floor member (not shown) may be attached. Horizontal cross member


278


is similar to the simplified horizontal cross member


138


depicted in FIG.


12


. Hexagonal panel


274


may be designed as illustrated with a length differential between connector edges and receptor edges. Hexagonal panel


274


is preferably formed from a plastic or composite material.





FIG. 22

provides a sectional view sequence of an interconnection between a connector edge


294


and a receptor edge


296


of two cast or molded panels


290


,


292


, fabricated from a plastic or composite material. Connection between adjacent panels may be achieved without additional connectors by way of adhesives or other methods well known in the art.



Claims
  • 1. A modular dodecahedral-based construction system comprising:a plurality of planar rhombic panels, each rhombic panel having four peripheral edges, said four peripheral edges of each rhombic panel consisting of alternating panel connector and panel receptor edges to provide a total of two panel connector edges and two panel receptor edges per rhombic panel; and a plurality of planar hexagonal panels, each having six peripheral edges, said six peripheral edges of each hexagonal panel consisting of alternating panel connector and panel receptor edges to provide a total of three panel connector edges and three panel receptor edges per hexagonal panel; wherein each of said peripheral edges of each rhombic panel and each hexagonal panel defines either a panel connector edge or a panel receptor edge, and said panel connector edges differ in type from said panel receptor edges; and wherein one said panel connector edge of a first panel of said pluralities of rhombic and hexagonal panels is formed to interconnect with one of said panel receptor edges of a second panel of said pluralities of rhombic and hexagonal panels.
  • 2. The construction system according to claim 1, wherein each panel of said pluralities of rhombic and hexagonal panels is interconnected with at least one other panel of said pluralities of rhombic and hexagonal panels to form at least one module.
  • 3. The construction system according to claim 1, wherein said pluralities of planar rhombic and hexagonal panels are pre-manufactured.
  • 4. The construction system according to claim 1, wherein each panel of said pluralities of rhombic and hexagonal panels comprises a peripheral frame and at least one panel layer attached to said frame.
  • 5. The construction system according to claim 4, wherein said at least one panel layer of at least one of said panels of said pluralities of rhombic and hexagonal panels is translucent.
  • 6. The construction system according to claim 4, wherein said peripheral frame of at least one of said panels is reinforced with at least one cross-member to enhance the strength of the panel.
  • 7. The construction system according to claim 4, wherein said peripheral frame of at least one of said panels comprises at least one cross-member formed to securely fasten a floor member located at the interior of the structure.
  • 8. The construction system according to claim 4, wherein each panel comprises an interior layer and an exterior layer, and further wherein said layers are separate from each other and define a cavity interior to each panel.
  • 9. The construction system according to claim 1, wherein at least one panel of said plurality of panels defines an aperture.
  • 10. The construction system according to claim 1, further comprising gasket members between said panels.
  • 11. A modular dodecahedral-based construction system according to claim 3, further comprising:a plurality of planar base panels, selected from the group of shapes consisting of pentagonal and right trapezoidal, each base panel having a plurality of peripheral edges consisting of one surface connector edge and alternating panel connector and panel receptor edges at the remainder of said peripheral edges, wherein each peripheral edge that is not a surface connector edge defines either a panel connector edge or a panel receptor edge; and wherein one said panel connector edge of a first panel of said pluralities of base and rhombic panels is formed to interconnect with one of said panel receptor edges of a second panel of said pluralities of base and rhombic panels.
  • 12. The construction system according to claim 11, wherein at least one base panel defines a cutout portion along said surface connector edge for mounting a door.
  • 13. The construction system according to claim 11, wherein each base panel is pentagonal in shape and has one surface connector edge, two panel connector edges, and two panel receptor edges.
  • 14. A construction system comprising a plurality of dodecahedral-based modules joined to form a structure having an interior and an exterior, each module comprising:a plurality of planar hexagonal panels each having six peripheral edges consisting of alternating panel connector and panel receptor edges to provide a total of three panel connector edges and three panel receptor edges wherein each of said six peripheral edges of each hexagonal panel defines either a panel connector edge or a panel receptor edge, and said panel connector edges differ in type from said panel receptor edges; and a plurality of planar rhombic panels each having four peripheral edges consisting of alternating panel connector and panel receptor edges to provide a total of two panel connector edges and two panel receptor edges per rhombic panel wherein each of said four peripheral edges of each rhombic panel defines either a panel connector edge or a panel receptor edge, and said panel connector edges differ in type from said panel receptor edges; wherein one said panel connector edge of a first panel of said pluralities of rhombic and hexagonal panels is formed to interconnect with one of said panel receptor edges of a second panel of said pluralities of rhombic and hexagonal panels.
  • 15. The construction system according to claim 14, further comprising at least one support column attached to at least one of said panels.
  • 16. The construction system according to claim 15, wherein:at least one panel of said plurality of panels is positioned in a vertical plane, said at least one vertical panel having a vertical centerline; and said at least one support column is attached to said at least one vertical panel along the vertical centerline of said panel at the exterior of the structure.
  • 17. The construction system according to claim 15, wherein said at least one support column is attached to said at least one panel at the interior of the structure.
  • 18. A modular dodecahedral-based construction system comprising:a plurality of planar rhombic panels, each rhombic panel having four peripheral edges, said four peripheral edges of each rhombic panel consisting of alternating panel connector and panel receptor edges to provide a total of two panel connector edges and two panel receptor edges per rhombic panel; wherein each of said edges of each rhombic panel defines either a panel connector edge or a panel receptor edge, and said panel connector edges differ in type from said panel receptor edges; and wherein one of said panel connector edges of a first rhombic panel of said plurality of rhombic panels is formed to interconnect with one of said panel receptor edges of a second rhombic panel of said plurality of rhombic panels; and a plurality of planar hexagonal panels, each having six peripheral edges, four of said six peripheral edges of each hexagonal panel consisting of alternating panel connector and panel receptor edges to provide a total of two panel connector edges and two panel receptor edges per hexagonal panel; wherein each of said four peripheral edges of each hexagonal panel defines either a panel connector edge or a panel receptor edge, and said panel connector edges differ in type from said panel receptor edges; and wherein one said panel connector edge of a first hexagonal panel of said plurality of hexagonal panels is formed to interconnect with one of said panel receptor edges of a second panel of said plurality of rhombic panels, and one said panel receptor edge of a first panel of said plurality of hexagonal panels is formed to interconnect with one of said panel connector edges of a second panel of said plurality of rhombic panels.
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Number Name Date Kind
3066436 Schun Dec 1962
3611620 Perry Oct 1971
3638384 Martin Feb 1972
3646718 McKenna Mar 1972
3660952 Wilson May 1972
4422267 Whitehouse Dec 1983
4611411 Wickens Sep 1986
4621467 Golden Nov 1986
4907382 Schwam Mar 1990
5400918 Prodaniuk Mar 1995
5560151 Roberts Oct 1996
5601470 Yao Feb 1997
5623790 Lalvani Apr 1997
5706624 Lipson Jan 1998