TECHNICAL FIELD
The present disclosure generally relates to modular cooktop assemblies, including cooktop assemblies that may be modular and configured to be inserted and/or removed from drawer and/or cabinet recesses.
BACKGROUND
This background description is set forth below for the purpose of providing context only. Therefore, any aspect of this background description, to the extent that it does not otherwise qualify as prior art, is neither expressly nor impliedly admitted as prior art against the instant disclosure.
Kitchens may have limited and/or fixed cooking spaces. For example, the cooking space may be limited to a stove top unit installed within a kitchen. Cooktop assemblies may be installed such as to increase cooking space. Cooktop assemblies include one or more of a variety of configurations when installed in a kitchen. Generally, cooktop assemblies may be installed within a recess of a kitchen storage assembly (e.g., a cabinet space). Cooktop assemblies are fixedly installed in a pre-established location or within a recess such that the cooktop assembly may not easily be removed and disposed in a different location.
Installing existing cooktop assemblies may involve a variety of complex connections (e.g., mechanical and/or electrical connections). Cooktop assemblies may require multiple connections during installation such that the cooktop assembly is not configured to be quickly and/or easily installed and/or removed. Connecting an existing cooktop assembly may involve multiple electrical connections for power, gas, safety devices, and/or electronic motors. Connecting said devices complicates the installation process for cooktop assemblies (e.g., when routing multiple conductors through the cooktop assembly and into the storage assembly).
Additionally, safety devices may be installed during installation of the cooktop assembly. Configuring and/or installing safety devices can complicate the installation process and/or limit modular features of existing cooktop designs. Safety devices may require additional calibration upon installation, further reducing the modularity of the cooktop assembly. When mechanically connecting the cooktop unit with the track assembly, safety devices and/or other safety measures may need to be connected each time the cooktop unit is inserted into a different recess of the storage assembly.
Additionally, existing cooktop assemblies often include complex mechanical connections. For example, cooktop assemblies may be configured to connect with existing track assemblies of storage assembly recesses. Existing drawers within a kitchen storage assembly may be removed such that the cooktop assembly can connect with the track assembly that originally connected to said drawer. The track assembly which facilitated movement of said drawer, may facilitate movement of the cooktop assembly. Connecting cooktop assemblies with existing track assemblies may involve complex connection processes. Furthermore, some existing track assemblies may not be compatible and/or may not be tailored to fit with cooktop assemblies resulting in a limited range of locations for the cooktop assemblies (e.g., limiting the modular nature of cooktop assemblies). Existing cooktop assemblies may not be configured to be modular and/or may not be configured to be moved interchangeably between a variety of recesses with minimal installation.
It is generally desirable for a cooktop assembly to be modular such that the cooktop assembly can be easily removed from one recess and/or inserted into another recess with minimal installation. Connecting the cooktop unit to the existing track assembly of the storage assembly can be a difficult process and/or may include multiple installation steps; therefore, limiting the modularity of the cooktop unit. There is a desire for a modular cooktop assembly to involve fewer mechanical and/or electrical connections such that the modular cooktop assembly can be quickly and easily moved to a variety of heights and locations (e.g., not limited to locations within a kitchen).
The disclosed modular cooktop assembly reduces the installation process resulting in a significantly modular assembly process. The modular cooktop assembly includes one or more pre-installed features that simplify the assembly process such that the modular cooktop assembly can easily move between a variety of recesses of the storage assembly. For example, the modular cooktop assembly is a variation of plug-and-play installation. Moreover, the safety features and/or track assembly is integrated into the modular cooktop assembly such that only a power and/or gas connection is necessary for the modular cooktop unit to be operable.
There is a desire for solutions/options that minimize or eliminate one or more challenges or shortcomings of cooktop assemblies. The foregoing discussion is intended only to illustrate examples of the present field and should not be taken as a disavowal of scope.
SUMMARY
As described herein, a modular cooktop assembly includes a modular housing having a cooktop unit, a track assembly, and a safety device. The cooktop unit includes a heating surface, and/or the track assembly is connected to the modular housing and the cooktop unit. The cooktop unit is configured to move between a first position and a second position via the track assembly. The safety device is configured to connect power to the cooktop unit as the cooktop unit moves between the first position and the second position. For example, the safety device connects power to the cooktop unit when the cooktop unit is in the second position; and the safety device disconnects power from the cooktop unit when the cooktop unit is in the first position.
The foregoing and other aspects, features, details, utilities, and/or advantages of embodiments of the present disclosure will be apparent from reading the following description, and from reviewing the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a modular cooktop assembly according to teachings of the present disclosure.
FIG. 2 is a side-sectional view of portions of a modular cooktop assembly in the second position according to the present disclosure.
FIG. 3A is a perspective-exploded view of portions of a modular cooktop assembly according to the present disclosure.
FIGS. 3B and 3C are side views of safety devices of a modular cooktop assembly according to the present disclosure.
FIG. 4 is a perspective view of portions of a modular cooktop assembly according to the present disclosure.
FIG. 5A is a top-sectional view of a modular cooktop assembly in the third position according to the present disclosure.
FIG. 5B is a top-sectional view of a modular cooktop assembly in the second position according to the present disclosure.
FIG. 6 is a top view of a modular cooktop assembly according to the present disclosure.
FIG. 7 is a perspective view of seal member of a modular cooktop assembly according to the present disclosure.
FIGS. 8A, 8B, and 8C are sectional-side views of a modular cooktop assembly according to the present disclosure.
FIG. 9 is a front view of a modular cooktop assembly according to the present disclosure.
FIG. 10 is a perspective view of a modular cooktop assembly according to the present disclosure.
FIG. 11 is a perspective-exploded view of a modular cooktop assembly according to the present disclosure.
FIG. 12 is a perspective view of a modular cooktop assembly according to the present disclosure.
FIG. 13 is a perspective view of a modular cooktop assembly according to the present disclosure.
DETAILED DESCRIPTION
Reference will now be made in detail to embodiments of the present disclosure, examples of which are described herein and illustrated in the accompanying drawings. While the present disclosure will be described in conjunction with embodiments and/or examples, it will be understood that they are not intended to limit the present disclosure to these embodiments and/or examples. On the contrary, the present disclosure is intended to cover alternatives, modifications, and equivalents.
As generally illustrated in FIGS. 1 and 2, a modular cooktop assembly 20 includes a modular housing 50 that includes a cooktop unit 30, a track assembly 60, and/or a safety device 70, according to the disclosure. Cooktop unit 30 is at least partially disposed in modular housing 50. Cooktop unit 30 moves between a first position (e.g., a stowed position) and/or a second position (e.g., an operating position). Modular cooktop assembly 20 is inserted into a recess 24 of a storage assembly 22, and cooktop unit 30 is connected to a power supply 26, a gas supply 28, or both.
As described herein, modular is defined as a portable and/or an internally connected system (e.g., a self-contained system with few external connections). For example and without limitation, modular housing 50 may include one or more components that do not require additional connection and/or installation when moving modular cooktop assembly 20 to different locations (e.g., such as cooktop unit 30, an ECU 40, track assembly 60, and/or safety device 70). ECU 40 in this example is an electronic control unit that controls power supply 26, gas supply 28, and power supplied to modular cooktop assembly 20 during operation. Modular cooktop assembly 20 functions as a movable cooktop surface disposed in one or more of a variety of recesses, such as recess 24 of a storage assembly 22. In the illustrated example, modular cooktop assembly 20 moves such that cooking unit 30 is disposed at one or more heights and/or locations. For example, cooktop unit 30 remains connected with track assembly 60 when moving modular housing 50 between recesses, such as recess 24 and another recess in another unit. Additionally or alternatively, safety device 70 remains connected with cooktop unit 30 when moving modular housing 50 between recesses. When inserting modular housing 50 into storage assembly 22, power supply 26 is connected to modular cooktop assembly 20 for cooktop unit 30 to be operable (e.g., other electrical and/or mechanical components of the modular cooktop assembly may not require assembly and/or additional connection). When removing modular housing 50 from storage assembly 22, in one example power supply 26 may be disconnected from modular cooktop assembly 20 such that modular housing 50 is ready for insertion into a different and/or same portion of the storage assembly 22 (e.g., other electrical and/or mechanical components such as track assembly 60 and/or safety device 70 may remain connected within modular housing 50 as modular cooktop assembly 20 is removed from storage assembly 22.).
As generally illustrated in FIGS. 1, 2, and 3A, cooktop unit 30 moves into and/or out of modular housing 50. Cooktop unit 30 may include one or more of a variety of shapes, sizes, and/or configurations. In the illustrated example, cooktop unit 30 is substantially rectangular shaped, however it is contemplated that cooktop unit 30 may include a substantially similar shape as modular housing 50 such that cooktop unit 30 may be disposed substantially within any modular housing 50. Cooktop unit 30 includes a heating surface 32. Heating surface 32 is disposed substantially proximate a top surface 34 of cooktop unit 30. Heating surface 32 heats/warms one or more of a variety of kitchen cookware (e.g., pots, pans, skillets, etc.). Heating surface 32 includes glass and/or one or more conductive coils 91 to increase the temperature of heating surface 32 such that heating surface 32 is suitable for cooking. Additionally or alternatively, gas burners 93 in conjunction with gas supply 28 may be used in a same or substantially similar manner as conductive coils 91. Generally, although both conductive coils 91 and gas burners 93 are illustrated, it is contemplated that modular cooktop assembly 20 and particularly top surface 34 may include all conductive coils 91, all gas burners 93, or a mix thereof (e.g., including a griddle or grill configuration). Cooktop unit 30 includes an air mover 36 (e.g., a cage-fan, blower, etc.) that reduces the overall temperature of cooktop unit 30. Air mover 36 may move hot air from an area inside of cooktop unit 30 and/or modular housing 50 to an area outside cooktop unit 30 and/or modular housing 50. Air mover 36 may be connected to power supply 26 and/or ECU 40. In one example, ECU 40 controls operation of air mover 36. For example, ECU 40 may activate air mover 36 once air mover 36 is disposed at least partially outside of modular housing 50.
As generally illustrated in FIGS. 1, 2, and 3A, modular cooktop assembly 20 includes a modular housing 50. Modular housing 50 may include one or more of a variety of shapes, sizes, and/or configurations. For example, modular housing 50 is substantially rectangular shaped. Modular housing 50 may be substantially the same size and/or shape as cooktop unit 30 such that cooktop unit 30 moves into and/or out of modular housing 50 in the Y-direction as indicated by a triad 58 (e.g., modular housing 50 is larger than cooktop unit 30 such that modular housing 50 receives cooktop unit 30 and track assembly 60). Triad 58 is represented in FIGS. 1-13 to provide directional reference, such as X-direction, Y-direction, and Z-direction. Modular housing 50 includes an aperture 52 that is larger than cooktop unit 30, such that cooktop unit 30 moves into and/or out of aperture 52 without modular housing 50 substantially limiting movement of cooktop unit 30 between the first position and the second position. Cooktop unit 30 is in the first position when cooktop unit 30 is disposed substantially within housing 50, such as illustrated in FIG. 8C. The first position therefore corresponds with when heating surface 32 is substantially covered (e.g., housing 50 overlaps in the Z-direction with heating surface 32) and is not operable. Cooktop unit 30 is in the second position when cooktop unit 30 is disposed substantially outside of housing 50, such as illustrated in FIGS. 2 and 5B. The second position therefore corresponds with when heating surface 32 is not substantially covered (e.g., housing 50 does not overlap with a majority of heating surface 32 in the Z-direction).
Modular housing 50 may include one or more of a variety of materials. For example, modular housing 50 includes one or more insulative or insulation materials (e.g., ceramic, sheet metal, natural materials, porcelain, etc.) to ensure that components or other items external to modular housing 50, such as storage assembly 22, do not overheat or cause a fire hazard. In one example, modular housing 50 retains heat generated by cooktop unit 30 and is therefore made of a material having sufficient heat capacity to retain heat once heated to operating or cooking temperature, such as steel, copper, cast iron, and the like. Modular housing 50 at least partially limits the dispersion of heat generated by heating surface 32 (e.g., to areas outside modular housing 50 such as other portions of storage assembly 22). As generally illustrated in FIG. 3A, modular housing 50 retains cooktop unit 30 and/or an oven portion 56. Modular housing 50 is elongated substantially in the Z-direction, as shown in triad 58, such that modular housing 50 receives oven portion 56. Cooktop unit 30 and oven portion 56 are inserted into recess 24 of storage assembly 22 as a single module.
Cooktop unit 30 connects with a panel member 42. Cooktop unit 30 includes an outer surface 44 that is substantially parallel to the X-Z plane. Outer surface 44 receives and/or engages panel member 42 in one or more of a variety of manners (e.g., connectors, latches, screws, etc.). For example, panel member 42 may be a cabinet/drawer panel. Panel member 42 is fixedly/removably connected to outer surface 44 of cooktop unit 30. Storage assembly 22 includes one or more drawer/cabinet panels 421 (see, e.g., FIG. 11) that may be substantially similar to panel member 42 such that when cooktop unit 30 is in the first position, modular cooktop assembly 20 substantially blends in and/or matches with storage assembly 22. Panel member 42 includes a handle 46 that is substantially similar to drawer/cabinet handles 461 (see, e.g., FIG. 11) of storage assembly 22. Handle 46 may be pulled and/or pushed when moving cooktop unit 30 between the first position and the second position.
As described herein, cooktop unit 30 moves between a first position and/or a second position. When cooktop unit 30 is in the first position, cooktop unit 30 is disposed substantially within modular housing 50. For example, the first position is a storage position and/or a non-use position for cooktop unit 30. A substantial portion of heating surface 32 is not accessible/operational when cooktop unit 30 is in the first position (e.g., at least a portion of modular housing 50 covers/overlaps in the Z-direction with heating surface 32, and/or power is not supplied to heating surface 32). When cooktop unit 30 is in the second position, cooktop unit 30 is disposed substantially outside modular housing 50, and/or at least partially within modular housing 50. For example, the second position is an operating position and/or a use position for cooktop unit 30, such as is illustrated in FIG. 2. Cooktop unit 30 moves substantially in the Y-direction when moving between the first position and the second position. A substantial portion of heating surface 32 is accessible when cooktop unit 30 is in the second position.
As generally illustrated in FIGS. 1, 2, and 3A, modular cooktop assembly 20 includes a track assembly 60. Track assembly 60 facilitates movement of cooktop unit 30 with respect to modular housing 50. In some examples, track assembly 60 may be motorized such that ECU 40 controls movement of cooktop unit 30. Alternatively, track assembly 60 may not be motorized and instead manually moved. Cooktop unit 30 moves substantially in the Y-direction via track assembly 60. Track assembly 60 includes a first track portion 62 and a second track portion 64. First track portion 62 is disposed substantially on a first side 38A of cooktop unit 30, and second track portion 64 is disposed substantially on a second side 38B of cooktop unit 30. First side 38A of cooktop unit 30 is opposite second side 38B of cooktop unit 30. First track portion 62 includes a first inner track 62A and/or a first outer track 62B, and/or second track portion 64 includes a second inner track 64A and/or a second outer track 64B. Outer tracks 62B, 64B are configured to at least partially receive inner tracks 62A, 64A. As cooktop unit 30 moves in the Y-direction, outer tracks 62B, 64B receive a greater and/or lesser portion of inner tracks 62A, 64A. Modular cooktop assembly 20 includes a power supply cable 66 to provide power from power supply 26 to cooktop unit 30 and/or ECU 40. Power supply cable 66 is disposed between cooktop unit 30 and modular housing 50 and/or is configured to move with cooktop unit 30 as cooktop unit 30 moves into and out of modular housing 50.
As generally illustrated in FIGS. 3A, 3B, and 3C, safety device 70 is connected with cooktop unit 30. Safety device 70 selectively connects power to cooktop unit 30 such that heating surface 32 cannot be operated when cooktop unit 30 is stowed (e.g., in the first position). Safety device 70 controls the selective distribution of power to cooktop unit 30 (e.g., safety device 70 disconnects and connects power to cooktop unit 30). Safety device 70 prevents operation of cooktop unit 30 when cooktop unit 30 is in the first position (e.g., when cooktop unit 30 is substantially disposed within modular housing 50). For example, preventing heating surface 32 from receiving power at least partially limits accidental activation of cooktop unit 30 when in the first position. When cooktop unit 30 moves from the second position to the first position, safety device 70 disconnects power from cooktop unit 30 such that heating surface 32 may not be used. When cooktop unit 30 moves from the first position to the second position, safety device 70 connects power to cooktop unit 30, such that heating surface 32 may be used.
For example, as generally illustrated in FIGS. 3A, 3B, and 3C, safety device 70 includes one or more mechanical switches (e.g., that may be configured to operate mechanically without connecting with ECU 40). Safety device 70 includes a first switch 72, a second switch 74, a third switch 76, and/or a fourth switch 78. First switch 72 and/or second switch 74 are disposed substantially proximate first side 38A of cooktop unit 30. Third switch 76 and/or fourth switch 78 are disposed substantially proximate second side 38B of cooktop unit 30. A first end portion 72A of first switch 72 and/or a second end portion 74A of second switch 74 mechanically interact with a first engagement portion 80. A third end portion 76A of third switch 76 and/or a fourth end portion 78A of fourth switch 78 mechanically interact with a second engagement portion 82. First engagement portion 80 and/or second engagement portion 82 extend in the X-direction from first side 38A and second side 38B of cooktop unit 30, respectively (see, e.g., FIG. 3A). For example, first engagement portion 80 and/or second engagement portion 82 are posts. Engagement portions 80, 82 protrude from sides 38A, 38B a sufficient length such as to contact switches 72-78, but not such as to contact housing 50. Engagement portions 80, 82 protrude from sides 38A, 38B of cooktop unit 30 such that engagement portions 80, 82 interact with engagement portions 80, 82 (as illustrated by the interaction of engagement portions 80, 82 in FIG. 3A). Switches 72-78 are fixed to outer tracks 62B, 64B of first track portion 62 and/or second track portion 64. As engagement portions 80, 82 move with cooktop unit 30, engagement portions 80, 82 contact end portions 72A-78A of switches 72-78 (e.g., thus rotating switches 72-78) to activate and/or deactivate safety device 70 selectively connecting power to cooktop unit 30.
As described herein, modular cooktop assembly 20 is configured such that first switch 72 and/or third switch 76 are engaged when cooktop unit 30 is in the first position. As cooktop unit 30 moves from the first position to the second position (e.g., in the Y-direction), a substantial portion of heating surface 32 may be exposed. Once a substantial portion of heating surface 32 is exposed, second switch 74 and/or fourth switch 78 engage engagement portions 80, 82 to connect power to heating surface 32 such that heating surface 32 is operational. Second switch 74 and/or fourth switch 78 include connector portions 74B, 78B that rotate into connection with one or more of a variety of conductors 79 to route power from power supply 26 to heating surface 32.
As generally illustrated in FIG. 4, safety device 70 includes one or more rocker switches. For example, safety device 70 includes a first rocker switch 84, a second rocker switch 86, and/or a third rocker switch 88. Rocker switches 84, 86, 88 are disposed on an inner surface 52 of modular housing 50 such that rocker switches 84, 86, 88 contact cooktop unit 30. As cooktop unit 30 moves from the first position to the second position, cooktop unit 30 releases contacts switches 84, 86, 88 thereby connecting cooktop unit 30 to power supply 26 via ECU 40. The bottom portion of cooktop unit 30 releases the top surfaces of rocker switches 84, 86, 88 to notify ECU 40 to route power to cooktop unit 30. As cooktop unit 30 moves from the second position to the first position, cooktop unit 30 may contact switches 84, 86, 88 thereby disconnecting cooktop unit 30 from power supply 26.
As described herein, and generally illustrated in FIGS. 1, 2, 5A, and 5B, safety device 70 includes a first sensor 90 and/or a second sensor 92. Sensors 90, 92 may be one or more of a variety of combinations of transceivers, receivers, and/or proximity sensors. Sensors 90, 92 electrically connect (wired and/or wirelessly) to ECU 40. First sensor 90 is disposed on outer track 64B of second track portion 64 (additionally or alternatively, first sensor 90 is disposed on outer track 62B of first track portion 62). Second sensor 92 is disposed on inner track 64A of second track portion 64 (additionally or alternatively, second sensor 92 is disposed on inner track 62A of first track portion 62, or second sensor 92 is disposed on sides 38A, 38B of cooktop unit 30). ECU 40 selectively connects power to cooktop unit 30 (e.g., heating surface 32) depending on the proximity of sensors 90, 92. For example, when first sensor 90 is substantially proximate second sensor 92, ECU 40 determines that cooktop unit 30 is in the second position and ECU 40 provides power to cooktop unit 30. When first sensor 90 is not substantially proximate second sensor 92, ECU 40 determines that cooktop unit 30 is in the first position and ECU 40 does not provide power to cooktop unit 30.
As generally illustrated in FIGS. 2 and 3A, modular cooktop assembly 20 includes a locking device 70B. ECU 40 is electrically (e.g., wired and/or wirelessly) connected with locking device 70B. ECU 40 is configured to control locking device 70B (e.g., a solenoid) such that locking device 70B at least partially limits movement of cooktop unit 30. Locking device 70B at least partially restricts movement of cooktop unit 30 between the first position and the second position (e.g., by interacting with track assembly 60). ECU 40 is configured to measure a temperature of cooktop unit 30 (e.g., a temperature of heating surface 32). ECU 40 is electrically connected (e.g., via a wireless and/or wired connection) to a temperature sensor 71 proximate heating surface 32 (e.g., temperature sensor 71 measures a temperature of heating surface 32 and transmits the information to ECU 40). ECU 40 controls operation of locking device 70B according to the temperature sensed by temperature sensor 71. If the temperature of heating surface 32 is greater than a threshold temperature, locking device 70B prevents movement of cooktop unit 30 from the second position and/or the third position to the first position. If the temperature of heating surface 32 is less than the threshold temperature, locking device 70B does not limit movement of cooktop unit 30 between the first position, the second position, and/or the third position. Once the temperature of heating surface 32 is below the threshold temperature, modular cooktop assembly 20 (e.g., via ECU 40) may activate a visual and/or audio indication that cooktop unit 30 may be moved to the first position.
As generally illustrated in FIGS. 5A and 5B, heating surface 32 includes a first cooking surface 96 and/or a second cooking surface 98. First cooking surface 96 and/or second cooking surface 98 include any number of heating portions. First cooking surface 96 includes one or more first heating portions 961, 962, 963 and/or second cooking surface includes one or more second heating portions 981, 982, 983 (e.g., heating portions may be about the size of a pot, pan, and/or skillet, including a diameter of between about 5 inches and 12 inches). When cooktop unit 30 is in the first position, first cooking surface 96 and/or second cooking surface 98 are not accessible/exposed. When cooktop unit 30 is in the second position, (as generally illustrated in FIG. 5B) first cooking surface 96 and second cooking surface 98 are accessible/exposed such that first heating portions 961, 962, 963 and second heating portions 981, 982, 983 may be used.
As generally illustrated in FIG. 5A, cooktop unit 30 may include a third position. When cooktop unit 30 is in the third position, cooktop unit 30 is disposed between the first position and the second position (e.g., in the Y-direction). Cooktop unit 30 moves from the first position (e.g., none of heating surface 32 is operable), to the third position (e.g., about half of heating surface 32 is operable), and to the second position (e.g., all of heating surface 32 is operable) where cooktop unit 30 is fully extended. Cooktop unit 30 is in the third position when cooktop unit 30 is disposed partially within housing 50 and partially outside housing 50, such as illustrated in FIG. 5A. The third position therefore corresponds with when about half of heating surface 32 is covered (e.g., housing 50 overlaps in the Z-direction with half of heating surface 32) and is not operable. When cooktop unit 30 is in the third position, first cooking surface 96 is accessible (e.g., not disposed in modular housing 50) and second cooking surface 98 is not accessible (e.g., disposed in modular housing 50). For example, about half or more or less of heating surface 32 is operable when cooktop unit 30 is in the third position.
As described herein, safety device 70 includes a third sensor 94 which may be a transceiver, receiver, and/or proximity sensor. Third sensor 94 is disposed on outer track 64B of second track portion 64 (additionally or alternatively, third sensor 94 is disposed on outer track 62B of first track portion 62). Third sensor 94 electrically connects (wired and/or wirelessly) to ECU 40. When third sensor 94 is substantially proximate second sensor 92, ECU 40 supplies power to first cooking surface 96, and/or does not supply power to second cooking surface 98. When cooktop unit 30 is in the third position, first heating portions 961, 962, 963 of first cooking surface 96 are operable, and/or second heating portions 981, 982, 983 of second heating surface 98 are not operable. As cooktop unit 30 moves from the third position to the second position, ECU 40 continues to supply power to first cooking surface 96, and/or once second sensor 92 is substantially proximate first sensor 90, ECU 40 supplies power to both of first cooking surface 96 and second cooking surface 98.
As generally illustrated in FIGS. 5A and 5B, modular cooktop assembly 20 may include a cable management device 100. Cable management device 100 at least partially controls the displacement of power supply cable 66 as cooktop unit 30 moves between the first position, the third position, and the second position. For example, cable management device 100 is an armature that is rotatably connected to modular housing 50 (e.g., a rear portion 102 of modular housing 50). Cable management device 100 biases power supply cable 66 to a position proximate rear portion 102 of modular housing 50. As cooktop unit 30 moves from the first position, to the third position, and to the second position, cable management device 100 pivots from a position substantially parallel to the X-direction to a position substantially parallel to the Y-direction.
As generally illustrated in FIGS. 1 and 2, inner tracks 62A, 64A of first track portion 62 and/or second track portion 64 include a groove 110. Groove 110 facilitates locking between the third position and/or the second position. As cooktop unit 30 moves from the first position to the third position, groove 100 may provide physical feedback that cooktop unit 30 has reached the third position. As inner tracks 62A, 64A move along outer tracks 62B 64B, outer tracks 62B, 64B catch on grooves 110 of inner tracks 62A, 64A which indicate to a user that cooktop unit 30 is in a position where ECU 40 may supply power to first cooking surface 96 and/or ECU 40 may not supply power to second cooking surface 98. Groove 110 prevents cooktop unit 30 from unintentionally moving from the third position to the first position, and/or unintentionally moving from the third position to the first position.
As described herein, cooktop unit 30 includes a user interface 120. User interface 120 is electrically connected (wired and/or wirelessly) to ECU 40. User interface 120 is disposed on heating surface 32 such that a user may control the temperature of heating surface 32. User interface 120 includes a first control portion 120A and/or a second control portion 120B. ECU 40 activates first control portion 120A when cooktop unit 30 is in the third position, and/or ECU 40 activates both of first control portion 120A and second control portion 120B when cooktop unit 30 is in the second position. First control portion 120A individually controls the temperatures of first heating portions 961, 962, 963 of first cooking surface 96, and/or second control portion individually controls the temperatures of second heating portions 981, 982, 983 of second cooking surface 98.
As generally illustrated in FIGS. 6 and 7, modular cooktop assembly 20 includes a sealing member 130. Sealing member 130 may include one or more of a variety of shapes, sizes, and/or configurations. For example, sealing member 130 is generally U-shaped. Sealing member 130 includes a substantially triangular profile, and/or includes a polymer and/or rubber material. Sealing member 130 is disposed about an outer edge (e.g., a periphery) of top surface 34 of cooktop unit 30 (e.g., heating surface 32). Sealing member 130 includes a first segment 132, a second segment 134, and/or a third segment 136. First segment 132 is connected to second segment 134, and/or second segment 134 is connected to third segment 136. First segment 132 is disposed substantially proximate first side 38A of cooktop unit 30, and/or third segment 136 is disposed substantially proximate second side 38B of cooktop unit 30. Sealing member 130 extends along about half or more or less of the periphery of heating surface 32. Sealing member 130 at least partially limits liquids and/or debris from moving off heating surface 32 and into modular housing 50 as a result of operating cooktop unit 30 (e.g., cooking). Sealing member 130 flexes and/or deforms as cooktop unit 30 moves between the first position, the second position, and the third position to form a seal between heating surface 32, sealing member 130, and modular housing 50.
As generally illustrated in FIGS. 6, 8A, 8B, and 8C, modular cooktop assembly 20 includes a blocking member 140. Blocking member 140 at least partially limits liquid and/or debris from splashing off heating surface 32 and onto other areas (e.g., a countertop, floor, other kitchenware, etc.). Blocking member 140 includes one or more of a variety of shapes, sizes, and/or configurations. For example, blocking member 140 is substantially planar. Blocking member 140 includes a first portion 142, a second portion 144, and/or a third portion 146. Second portion 144 is connected between first portion 142 and third portion 146. First portion 142 and/or third portion 146 extend substantially in the Y-direction, and/or second portion 144 extends substantially in the X-direction.
In embodiments, blocking member 140 moves between a first position and a second position. Blocking member 140 blocks cooking debris when in the second position (e.g., an extended position), and blocking member 140 does not block cooking debris when in the first position (e.g., a folded position). Such as generally shown in FIG. 8A, when blocking member 140 is in the second position, blocking member 140 is disposed substantially perpendicular to heating surface 32 (e.g., parallel to the X-Z plane and/or the Y-Z plane). Such as generally shown in FIG. 8C, when blocking member 140 is in the first position, blocking member 140 is disposed substantially parallel and/or at an acute angle with heating surface 32 (e.g., parallel to the X-Y plane). Blocking member 140 is biased in the second position (e.g., via material spring forces). As cooktop unit 30 moves from the first position to the second position, blocking member 140 moves from the first position to the second position. Blocking member 140 contacts an inner surface 54 of modular housing 50 such as to guide blocking member 140 between the first position and the second position (see, e.g., FIG. 8B). As cooktop unit 30 moves from the first position to the second position, contact between modular housing 50 and blocking member 140 guides movement of blocking member 140 from a substantially parallel position (e.g. the first position) to a substantially perpendicular position (e.g., the second position). As cooktop unit 30 moves from the second position to the first position, contact between modular housing 50 and blocking member 140 guides blocking member 140 from the second position to the first position.
As generally illustrated in FIGS. 8C and 9, modular housing 50 includes a height 50H, a width 50 W, and/or a depth 50D that may correspond to standard/custom drawer heights, widths, and/or depths of storage assembly 22. For example, height 50H of modular housing 50 may be at least between about 3.5 inches and about 8 inches. Width 50 W of modular housing 50 may be between about 7 inches and about 60 inches or more or less. For example, width 50 W of modular housing 50 may be about 30 inches, 33 inches, and/or 36 inches. Width 50 W of modular housing 50 depends on the size and/or quantity of first heating portions 961, 962, 963 and second heating portions 981, 982, 983. Depth 50D of modular housing 50 may be between about 13 inches and about 26 inches or more or less (see, e.g., FIG. 8C). For example, depth 50D may be about 22 inches. Modular housing 50 includes one or more of a variety of drawer sizes such that modular housing 50 is configured to be disposed within a variety of recesses of storage assembly 22 (see, e.g., FIG. 9). Modular housing 50 includes width 50 W (e.g., about 27 inches), and/or an additional modular cooktop unit 201 includes a modular housing 501 including a larger width 50 W1 (e.g., about 39 inches) than modular housing 50 and/or is substantially similar to modular cooktop unit 20 (e.g., such as elements 241, 301, 321, 441, 501, 621, 641).
As generally illustrated in FIGS. 10 and 11, modular cooktop assembly 220 is disposed in a substantially vertical orientation (e.g., parallel to the X-Z plane). Modular housing 250 of modular cooktop assembly 220 is disposed in a substantially vertical orientation within a substantially vertical recess 243 of storage assembly 22 (see, e.g., FIG. 11). Cooktop unit 230 of modular cooktop assembly 220 moves between a first position and a second position. When cooktop unit 230 is in the first position, cooktop unit 230 is substantially parallel to the X-Z plane). Cooktop unit 230 is in the first position when cooktop unit 230 is disposed substantially within housing 250. The first position therefore corresponds with when heating surface 232 is substantially covered (e.g., housing 250 overlaps in the X-direction and/or Y-direction with heating surface 232). Cooktop unit 230 is in the second position when cooktop unit 230 is disposed substantially outside housing 250. The second position therefore corresponds with when heating surface 232 is substantially exposed such as illustrated in FIG. 10.
Cooktop unit 230 rotates and/or pivots between the first position and the second position. When cooktop unit 230 is in the second position, cooktop unit 230 is substantially parallel to the X-Y plane (e.g., cooktop unit 230 is substantially perpendicular to modular housing 250). Modular cooktop assembly 220 includes a first hinge member 262 and/or a second hinge member 264. First hinge member 262 is disposed on first side 238A of cooktop unit 230, and/or second hinge member 264 is disposed on second side 238B of cooktop unit 230. Hinge members 262, 264 rotatably connect with cooktop unit 230 and/or modular housing 250 such that cooktop unit 230 rotates between the first position and the second position (e.g., at an angle of about 90 degrees). Modular cooktop assembly 220 includes a safety device 270 that comprises a first sensor portion 290 and/or a second sensor portion 292. Sensor portions 290, 292 are in electrical communication with ECU 240 such as to selectively provide power from a power supply 226 to cooktop unit 230 as cooktop unit 230 moves between the first position and the second position (e.g., and/or ECU 240 may be connected with a gas supply 228 in a similar manner). Cooktop unit 230 includes an outer facing side 244 that connects with a panel member 242. Cooktop unit 230 may include all conductive coils 291, all gas burners 293, and/or a mix thereof.
As generally illustrated in FIG. 12, modular cooktop assembly 220 includes a cover portion 300. Cover portion 300 rotatably connects with cooktop unit 230. Cover portion 300 moves between a substantially vertical position (e.g., parallel to the X-Z plane) and a substantially horizontal portion (e.g., parallel to the X-Y plane). Cover portion 300 includes one or more cosmetic features 302 such as tile and/or backsplash. When cooktop unit 230 is rotated to the second position, cosmetic features 302 of cover portion 300 are exposed such as to hide at least a portion of modular housing 250 from view during operation.
As generally illustrated in FIG. 13, modular cooktop assembly 20 is configured to be inserted into a variety of recesses. For example, a recreational vehicle (RV) 310 includes a recess 312 that is configured to connect with power supply 26 and/or gas supply 28. Modular cooktop assembly 20 is configured to be inserted into recess 312 of RV 310 in a substantially similar manner as inserting modular cooktop assembly 20 into recess 24 of storage assembly 22.
As described herein, a method of assembling a modular cooktop assembly 20 includes providing modular housing 50 including cooktop unit 30, ECU 40, and/or track assembly 60. The method includes connecting cooktop unit 30 to modular housing 50 via track assembly 60 such that cooktop unit 30 moves between a first position (e.g., wherein cooktop unit 30 is disposed substantially within modular housing 50) and a second position (e.g., wherein cooktop unit 30 is disposed substantially outside of modular housing 50). The method includes connecting cooktop unit 30 to safety device 70 (e.g., safety device 70 is connected with cooktop unit 30 in a first instance, but modular cooktop assembly 20 may be moved between recesses without disconnecting and/or re-connecting safety device 70). Safety device 70 selectively connects power supply 28 (and/or gas supply 28) to cooktop unit 30. For example, when cooktop unit 30 is in the first position, safety device 70 does not supply power to cooktop unit 30; and/or when cooktop unit 30 is in the second position, safety device 70 supplies power to cooktop unit 30. ECU 40 controls safety device 70 and/or receives information from safety device 70. Safety device 70 includes one or more sensors 90, 92, 94 (e.g., transmitters, receivers, proximity sensors, etc.) and/or one or more mechanical switches 72, 74, 76, 78, 84, 86, 88 (e.g., rocker switches, latching switches, rotating switches, etc.). The method includes inserting modular housing 50 substantially within recess 24 of storage assembly 22 (e.g., in the Y-direction). The method includes connecting power supply 26 (and/or gas supply 28) to cooktop unit 30 and/or connecting power supply 26 to ECU 40. The method includes connecting (e.g., removably or fixedly) panel member 42 to an outwardly facing surface 44 of cooktop unit 30. The method of assembling a modular cooktop assembly 20 includes removing modular housing 50 (e.g., including cooktop unit 30, ECU 40, and/or safety device 70) from recess 24, and/or inserting modular housing 50 in a second recess 241 of a substantially similar size as recess 24. For example, modular cooktop assembly 20 (e.g., modular housing 50) moves to different positions within storage assembly 22 by disconnecting power supply 26 and/or gas supply 28. ECU 40, track assembly 60, and/or safety device 70 remain connected with cooktop unit 30 as modular housing 50 moves between a variety of different positions and/or heights.
For example, ECU 40 includes an electronic controller and/or an electronic processor, such as a programmable microprocessor and/or microcontroller. In embodiments, ECU 40 includes, for example, an application specific integrated circuit (ASIC). ECU 40 may include a central processing unit (CPU), a memory (e.g., a non-transitory computer-readable storage medium), and/or an input/output (I/O) interface. ECU 40 is configured to perform various functions, including those described in greater detail herein, with appropriate programming instructions and/or code embodied in software, hardware, and/or other medium. ECU 40 may include a plurality of controllers.
Various embodiments are described herein for various apparatuses, systems, and/or methods. Numerous specific details are set forth to provide a thorough understanding of the overall structure, function, manufacture, and use of the embodiments as described in the specification and illustrated in the accompanying drawings. It will be understood by those skilled in the art, however, that the embodiments may be practiced without such specific details. In other instances, well-known operations, components, and elements have not been described in detail so as not to obscure the embodiments described in the specification. Those of ordinary skill in the art will understand that the embodiments described and illustrated herein are non-limiting examples, and thus it can be appreciated that the specific structural and functional details disclosed herein may be representative and do not necessarily limit the scope of the embodiments.
Reference throughout the specification to “various embodiments,” “with embodiments,” “in embodiments,” or “an embodiment,” or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in various embodiments,” “with embodiments,” “in embodiments,” or “an embodiment,” or the like, in places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment/example may be combined, in whole or in part, with the features, structures, functions, and/or characteristics of one or more other embodiments/examples without limitation given that such combination is not illogical or non-functional. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the scope thereof.
It should be understood that references to a single element are not necessarily so limited and may include one or more of such element. Any directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of embodiments.
Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily imply that two elements are directly connected/coupled and in fixed relation to each other. The use of “e.g.” in the specification is to be construed broadly and is used to provide non-limiting examples of embodiments of the disclosure, and the disclosure is not limited to such examples. Uses of “and” and “or” are to be construed broadly (e.g., to be treated as “and/or”). For example and without limitation, uses of “and” do not necessarily require all elements or features listed, and uses of “or” are intended to be inclusive unless such a construction would be illogical.
While processes, systems, and methods may be described herein in connection with one or more steps in a particular sequence, it should be understood that such methods may be practiced with the steps in a different order, with certain steps performed simultaneously, with additional steps, and/or with certain described steps omitted.
It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the present disclosure.
It should be understood that ECU 40, a system, and/or a processor as described herein may include a conventional processing apparatus known in the art, which may be capable of executing preprogrammed instructions stored in an associated memory, all performing in accordance with the functionality described herein. To the extent that the methods described herein are embodied in software, the resulting software can be stored in an associated memory and can also constitute means for performing such methods. Such a system or processor may further be of the type having ROM, RAM, RAM and ROM, and/or a combination of non-volatile and volatile memory so that any software may be stored and yet allow storage and processing of dynamically produced data and/or signals.
It should be further understood that an article of manufacture in accordance with this disclosure may include a non-transitory computer-readable storage medium having a computer program encoded thereon for implementing logic and other functionality described herein. The computer program may include code to perform one or more of the methods disclosed herein. Such embodiments may be configured to execute via one or more processors, such as multiple processors that are integrated into a single system or are distributed over and connected together through a communications network, and the communications network may be wired and/or wireless. Code for implementing one or more of the features described in connection with one or more embodiments may, when executed by a processor, cause a plurality of transistors to change from a first state to a second state. A specific pattern of change (e.g., which transistors change state and which transistors do not), may be dictated, at least partially, by the logic and/or code.
Patent Application
20200408415
