This is a Non-Provisional Patent Application filed by inventor Cary James Henson, a citizen of the United States, residing in Jackson, Tennessee, for the new and useful invention of a “Modular Dwelling Constructed from Vertically Oriented Intermodal Containers.”
A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the reproduction of the patent document or the patent disclosure, as it appears in the U.S. Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
All patents and publications described or discussed herein are hereby incorporated by reference in their entirety
The invention concerns modular dwellings constructed from intermodal containers. Specifically, the invention is directed toward dwellings constructed from vertically oriented intermodal containers.
The present disclosure is directed at a modular dwelling constructed from vertically oriented intermodal containers. Intermodal containers are large, standardized containers designed for intermodal freight transport to allow cargo to be moved between different modes of transportation, such as plane, ship, train, and truck, without unloading and reloading cargo into different containers. Intermodal containers may also be known as shipping containers, cargo containers, freight contains, ISO containers, sea containers, ocean containers, or by numerous other terms known in the shipping and transportation industry. Intermodal containers come in a number of standardized sizes and are typically used in a horizontal orientation where the length of the containers is greater than the height and width of the containers.
It is estimated that there are over 20 million intermodal containers across the globe. Of those 20 million or more intermodal containers in existence, less than 10 million intermodal containers are actively used for shipping and transportation. The remaining intermodal containers often go unused for any other purpose. Many intermodal containers may only be used once before being disposed of or placed into storage as it is often cheaper to manufacture intermodal containers than it is to transport intermodal containers to be reused. Though intermodal containers contain several thousand pounds of metal, it is costly and energy intensive to melt down the containers to recycle the metal. Because intermodal containers are continually produced but often not reused or recycled, there is a surplus of intermodal containers globally.
One option for reducing the surplus of intermodal containers is to repurpose the intermodal containers for other uses. Intermodals containers are frequently repurposed as buildings for storage, living, or retail space. Repurposed intermodal containers are frequently used in a horizontal orientation. As a result, the design or layout of buildings constructed from repurposed intermodal containers is limited by the shape of intermodal containers in the horizontal orientation.
Therefore, there is a need for a modular dwelling constructed from vertically oriented intermodal containers that allows far more freedom in the layout or design of the dwelling.
Disclosed herein is a dwelling constructed from vertically oriented shipping containers. The dwelling is designed to be modular and to be easily and quickly constructed from readily available materials. The design of the dwelling also allows for increased usable living space and enhanced structural integrity of the dwelling. The preferred dwelling constructed from vertically oriented shipping containers overcomes the disadvantages associated with the prior art and includes other advantages over the current art.
In an embodiment, the dwelling can include a foundation and two or more intermodal containers disposed on and secured to the foundation. A plurality of anchors can be embedded in the foundation. Preferably, each intermodal container is secured to at least one anchor and is electrically grounded. In some embodiments, the dwelling can comprise four intermodal containers.
Each intermodal container may comprise a top, a bottom, a height extending vertically from the top to the bottom, a first side wall, a second side wall opposite the first side wall, a length extending horizontally from the first side wall to the second side wall and perpendicular to the height, a third side wall, a fourth side wall opposite the third side wall, a width extending horizontally from the third side wall to the fourth side wall and perpendicular to the height and length, and/or an open interior. Preferably, the height of each intermodal container is greater than the length and width of each intermodal container.
In some embodiments, one of the first side wall, second side wall, third side wall, and fourth side wall of each intermodal container is a reinforced side wall. The reinforced side wall may have a substantially flat interior surface adjacent the open interior of the intermodal container and a substantially flat exterior surface opposite the interior surface. A plurality of horizontal cross beams can be disposed on the exterior surface of the reinforced side wall of each intermodal container. A plurality of cavities may be formed by and disposed between the plurality of horizontal cross beams on each intermodal container. Insulation can be disposed within the plurality of cavities.
The intermodal containers may be oriented so that at least two of the reinforced side walls are substantially coplanar. Optionally, the reinforced side wall of one of the intermodal containers extends perpendicular to the reinforced side wall of at least one other intermodal container. In further embodiments, the reinforced side wall of each intermodal container can be substantially coplanar with the reinforced side wall of at least one other intermodal container.
The dwelling may also include an interstitial space and a plurality of connector walls. The interstitial space may extend between and separate the intermodal containers. The plurality of connector walls may extend between the intermodal containers and at least partially enclose the interstitial space. The intermodal containers and plurality of connector walls can be disposed such that the dwelling has a substantially rectangular horizontal plane profile.
Each intermodal container preferably includes one or more openings in at least one side wall. The openings may connect the open interiors of the intermodal containers to the interstitial space. The openings may cover greater than 75% of one or more of the side walls of one or more the intermodal containers. Preferably, each intermodal container has openings in two of the side walls.
The dwelling may have a perimeter and an exterior wall extending about the perimeter. The exterior wall may be formed from the plurality of connector walls and one or more side walls of each intermodal container. The exterior wall may have a first side and a second side opposite the first side. In some embodiments, the reinforced side walls of two intermodal containers can be disposed adjacent the exterior wall first side, and the reinforced side walls of two other intermodal containers can be disposed adjacent to the exterior wall second side.
The dwelling may include any combination of numerous features commonly found in conventional dwellings. The dwelling may have at least one doorway or window in the exterior wall. The dwelling may be divided into two or more stories. A staircase or elevator can be disposed within the dwelling. A roof can be disposed above the intermodal containers and the interstitial space. A deck or patio can be disposed on the roof.
Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art upon reading of the following disclosure when taken in conjunction with the accompanying drawings.
Referring now to
The dwelling is shown and generally designated by the numeral 10.
The dwelling 10 further comprises intermodal containers 16 to provide structural support to the dwelling 10. The intermodal containers 16 can be any number of containers designed for use across different modes of transportation, such as plane ship, train, and truck, without the need to unload and reload cargo when switching between modes of transportation. When used for shipping and transportation, intermodal containers 16 are used in a horizontal orientation where the length of the intermodal container 16 is greater than the height or width of the intermodal container 16. As discussed below, the present disclosure uses intermodal containers 16 in a vertical orientation wherein the height is greater than the length and width.
As best shown in
Additionally, each intermodal container 16 may have a height 34 extending vertically from the top 18 to the bottom 20, a length 36 extending from the first side wall 22 to the second side wall 24, and a width 38 extending between the third side wall 26 and the fourth side wall 28. For each intermodal container 16, the height 34 may extend perpendicular to the length 36, and the width 38 may extend perpendicular to the height 34 and the length 36. The height 34 of each intermodal container 16 may be greater than the length 36 and the width 38 of each intermodal container 16. The length 36 of each intermodal container 16 may be greater than, less than, or equal to the width 38.
As used herein, an intermodal container 16 is vertically oriented when the height 32 of each intermodal container 16 is greater than the length 34 and the width 36 as shown in
The first side wall 22, second side wall 24, third side wall, 26, and fourth side wall 28 of a vertically oriented intermodal container 16 may be the same walls that would be referred to as the top wall, bottom wall, or side walls of a horizontally oriented intermodal container 16. Further, the top 18 or bottom 20 of a vertically oriented intermodal container 16 may be the same sides that would be referred to as the front or rear end of a horizontally oriented intermodal container 16. The front end of a horizontally oriented intermodal container 16 may be the end of the container having doors. The rear end of a horizontally oriented intermodal container 16 may be the end of the horizontally oriented container opposite the front end. Preferably, the top 18 of a vertically oriented intermodal container 16 may be the same side that would be referred to as the front end of a horizontally oriented intermodal container 16, and the bottom 20 of a vertically oriented intermodal container 16 may be the same side that would be referred to as the rear end of a horizontally oriented intermodal container 16.
In some embodiments, one of the first side wall 22, second side wall 24, third side wall 26, and fourth side wall 28 may be a reinforced side wall 40 for providing enhanced structural support to the dwelling 10 as best shown in
As shown in
Depending on the desired appearance and structural characteristics of the dwelling 10, the intermodal containers 16 may be oriented to arrange the reinforced side walls 40 in a particular pattern. As shown in
Each dwelling 16 can include one or more openings 50 in one or more of the side walls 22, 24, 26, 28 of each intermodal container 16 to allow inhabitants to move into and out of the open interior 30. In some cases, each intermodal container may have openings in two, three, or four of the side walls 22, 24, 26, 28. In embodiments with a reinforced side wall 40, the reinforced side wall 40 may be free of openings 50. The openings can be disposed on a side wall 22 adjacent to an exterior wall 58 or the interstitial space 52 of the dwelling 10, discussed below. In some cases, the openings may cover over 75% of the surface area of one or more of the side walls 22, 24, 26, 28.
As depicted in
Further, the dwelling 10 may comprise a plurality of connector walls 54 for connecting the intermodal containers 16 and enclosing the interstitial space 52. The connector walls 54 can be disposed between and connect the intermodal containers 16 together. The connector walls 54, together with the intermodal containers 16, may partially or fully enclose the interstitial space 52. In some embodiments, the intermodal containers 16, interstitial space 52, and/or plurality of connector walls 54 may be arranged such that the dwelling 10 has a substantially rectangular horizontal plane profile. The connector walls 54 may be constructed from standard building materials such as wood, sheetrock, or similar materials known in the industry.
The dwelling 16 can include a perimeter 56 and an exterior wall 58 extending about the perimeter 56. The exterior wall 58 can be integrally formed from the plurality of connector walls 54 and one or more of the side walls 22, 24, 26, 28 of each intermodal container 16. The exterior wall 58 can includes a first side 60 and a second side 62 opposite the first side 60. In some embodiments having four or more intermodal containers 16, the reinforced side walls 40 of two intermodal containers 16 can be disposed adjacent to the exterior wall first side, and the reinforced side walls 40 of two other intermodal containers 16 can be disposed adjacent to the exterior wall second side 62. In other embodiments, the reinforced side wall 40 of at least one intermodal container 16 can be disposed adjacent to each side of the exterior wall 58.
The dwelling 10 may further comprise a roof 64 to provide cover for the dwelling 10.
As shown in
The dwelling 10 may also comprise one or more windows 76 or doorways 78 as shown in
The dwelling 10 can also include several other fixtures commonly found in dwellings. The dwelling 10 may be fitted with plumbing, an electrical system, and heating and air conditioning. The dwelling 10 may include fixtures and appliances, such as light fixtures, sinks, showers, baths, toilets, stoves, refrigerators, dish washers, and other desired fixtures and appliances. In some embodiments, the dwelling 10 may be integrated with an existing dwelling or structure.
As shown in
In multifamily embodiments of the dwelling 10, the dwelling 10 or each tower 80 of the dwelling 10 can be divided into a plurality of units 82. Each story 70 of the dwelling 10 can be divided into multiple units 82 by separating walls 84. In
Thus, although there have been described particular embodiments of the present invention of a new and useful modular dwelling, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.
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