The present invention relates to modular elements for roofs of buildings.
Building roofs formed from curved channel tiles and curved cover tiles are known: the channel tiles are disposed in several parallel rows extending from the gutter line to the ridge line with their concavity facing upwards and partially superposed on each other, the cover tiles being disposed with their concavity facing downwards in a partially superposed condition to form rows straddling pairs of side by side rows of channel tiles.
An object of the invention is to provide a multifunctional channel tile which can be used selectively either with traditional curved cover tiles to form traditional roofs or with various types of technological cover tiles to hence obtain photovoltaic, thermal and other roof coverings.
This and other objects which will be apparent from the ensuing description are attained according to the invention by modular elements for forming building roof coverings as described in claim 1.
The present invention is further clarified below with reference to the accompanying drawings, in which:
As can be seen from the figures, the modular element consists of a channel tile 2 formed preferably of plastic material, aluminium, clay or fibre-cement and defining an upwardly open longitudinal cavity bounded by two raised side portions 4 provided with downwardly directed legs 6 lowerly bent outwards to form feet 8 for its fixing to a flat surface (not shown in the drawings).
More specifically, the feet 8 of those legs 6 positioned on one side of the channel tile 2 present a trapezoidal portion 10 engagable in a complementary trapezoidal cavity 12 provided in the feet 8 of those legs 6′ positioned on the other side of the channel tile 2, to ensure mutual engagement between the channel tiles of adjacent rows. All the channel tiles 2 are then stabilized in their correct mutual position by providing all feet 8 with a hole 46 through which a screw or a similar fixing member can be passed simultaneously through the two superposed feet 8 of two adjacent channel tiles 2 to engage in the flat surface.
The transverse edge of the upper end of each channel tile 2 is provided with a rib 18 emerging from the upper surface of the tile and having the double function of forming a support for traditional channel tiles positioned partially superposed upwards to rest on that channel tile, and stop any water flow which might be urged to rise along the channel tile by the effect of the wind.
The two raised side portions 4 of the channel tile 2 are also provided with apertures 22 for engagement by special hook appendices described hereinafter.
The lower surface of the channel tile is provided, for stiffening the tile body, with longitudinal ribs 26 and transverse ribs 28, provided with apertures 30, 32 respectively.
In a variant (see
At the raised side portions 4, the upper surface of the tile presents air intake ports 36 and positioning and centering elements 38 cooperating with appendices 40 for longitudinal alignment of the channel tiles.
In this manner, during the initial roof construction, the channel tiles of the invention can be fixed to the roofing plane of the building and on these there can then be positioned traditional clay cover tiles 20 (see
This enables a traditional roof to be transformed into a technological roof while avoiding laborious demolition work on the entire roof, as the transformation requires only replacement of the cover tiles.
In the embodiment shown in
Each cover tile 44 is fixed to the roofing plane by screws passing through appendices 50 projecting lowerly from the base 46, and is also fixed to the underlying pair of channel tiles 2 by coupling systems comprising elastic appendices 52 extending downwards from the lower surface of the cover tile 44 and snap-engaging in the corresponding apertures 22.
In addition, cover tiles pertaining to the same row can be preassembled by using profiles, fillets or extrusions and screws passing through the appendices 50; in this manner a series of cover tiles can be installed much more simply.
The base 46 of each cover tile 44 has an upwardly open longitudinal cavity presenting a slight frusto-conicity which on installation means that its narrower portion is disposed upperly and its wider portion is disposed lowerly. This frusto-conicity is also present in the entire cover tile 44, but is inverted in the sense that the narrower portion of this when installed is disposed upperly, while its wider portion is disposed lowerly. This enables each cover tile to be partially superposed on the underlying tile, to thus form the row of cover tiles, in which each tile is coupled to the adjacent tiles by appendices 56 and complementary apertures 58.
On that portion of each base 46 which is surmounted by the base 46 of the overlying cover tile, the base comprises a pair of projections 60, the purpose of which us to prevent any water which drips from the overlying cover tile being able to enter the longitudinal cavity of the base 46 of the underlying cover tile.
Given the “stepped” arrangement of the different cover tiles, the average line of slope of the row of channel tiles corresponds to the line of slope of the roofing plane but is slightly more inclined than the line of slope of each channel is tile.
The longitudinal cavity of each base 46 of the cover tiles 44 is bounded laterally by two steps comprising an inclined lower portion 62 conforming to the average slope of the roofing and an upper portion 64 inclined in the opposite direction, such as to display a gap 66 of height less than the step which forms by the partial superposing of two adjacent cover tile bases 46 pertaining to the same row (see
The form of each base 46 and the dimensions of the parts involved in the partial superposing are such that the lower portions 62 of the steps of all said bases of cover tiles 44 pertaining to the same row are coplanar and form a support surface for a single photovoltaic panel 102 common to several cover tiles, and in particular to all cover tiles of the row.
In a variant (not shown in the drawings), the row presents alternate clay tiles and photovoltaic tiles, including different alternating arrangements.
The base 46 of each cover tile 44 is also provided with coupling appendices and complementary apertures, which together enable the bases of tiles pertaining to the same row to be temporarily fixed together before their final fixing to the roofing plane by screws applied to the bottom of the longitudinal cavity of each base 46 and passing through the appendices 50, which on installation are interposed between adjacent rows of channel tiles. As already stated, the fixing can be achieved by coupling elements, cooperating with corresponding profiles fixable to the roof.
The cover tiles 44 are also joined together at the superposed portions by using screws which pass through cavities 70 provided in each cover tile and aligned with corresponding holes provided in the surmounted tile, when the two tiles are partially superposed.
Each cover tile 44 also comprises an upper closure 72 formed of material transparent or partially transparent to solar radiation and secured to the underlying tile base 46 by traditional coupling systems.
Each transparent closure 72 has the shape of a frusto-conical sector and comprises two transversely extending end flanges 74, 76, of which the downstream flange 74 faces downwards, while the upstream flange 76 faces upwards to engage below the downstream flange 74 of the overlying transparent closure.
In particular applications the transparent closure 72 can also be lacking.
The photovoltaic panel 102, which as stated can be common to several cover tiles 44 or to the entire row of cover tiles, can then be connected electrically to the other panels by traditional methods, which do not in themselves form an aspect of the invention.
As best seen in
The invention also comprises cover tiles of particular design, intended to connect a row of cover tiles of the invention to traditional clay cover tiles.
In this embodiment, shown in
In another embodiment, not shown in the drawings, the lower portions 62 of the two steps of each base 46 of the cover tiles 44, i.e. those step portions intended to support the photovoltaic panel, are not made integral with said base 46, but are made as a separate element able to rotate about the longitudinal axis of the row of cover tiles.
For this purpose, an electric motor is associated with said separate elements to rotate the panel 102 such as to incline it to conform to the sun's position, to favour the conditions for irradiating the panel.
From the aforegoing it is apparent that the modular elements of the invention are particularly advantageous and in particular substantially reduce the number of connections between the photovoltaic panels compared with the number required in the case of individual panels for each tile, while enabling simpler control of the assembly.
Moreover, in the case of the rotary photovoltaic panels, these enable the light of the sun to be very easily followed compared with known solutions, and in particular enable this to be achieved within the tiles themselves, without modifying the external configuration of the roof.
The solar collector of the invention consists essentially of a modular panel comprising a layer of heat and sound insulating material 82, to which a plurality of curved or plain tile elements are applied and fitted together in the same manner as that heretofore described.
More specifically, the solar collector of this embodiment, which consists of roofing elements of curved tile type, comprises channel tiles 2 disposed with their concavity facing upwards, and cover tiles 84 disposed with their concavity facing downwards to straddle the channel tiles 2 of two adjacent rows and be stabilized with respect to these by the use of hook appendices in the apertures 22 provided in the raised side portions 4 of each channel tile 2.
The upper surface of the cover tile 84 comprises an upperly open longitudinal cavity 90 to form with the cavity of those cover tiles 84 pertaining to the same row a longitudinal channel to house a tubular capturing element 92 through which a thermovector fluid circulates in traditional manner.
The lower surface of the cover tile 84, and more precisely each of the two lower longitudinal cavities bounded by the tile sides and by the projection which forms the longitudinal channel 90 for receiving the capturing element 92, is provided with baffles 96 on which the cover tile 84 rests at the raised side portions 4 of the two adjacent channel tiles 2.
At the upper end of each cover tile 84 a hole 98 is provided for its fixing to the panel 82 by a fixing hook. This hole is surrounded by a wall 100 able to prevent any water, which rises along the channel 90 by the effect of the wind, from reaching the panel 82 by passing through the hole 98.
A cover element 102, made of a material transparent or partially transparent to the sun's rays (for example a plastic material), is applicable to each cover tile 84, which is preferably made of plastic material; it is provided on its lower surface with hooking appendices cooperating with corresponding apertures 104 provided in the outer longitudinal sides of the cover tile 84 to fix the cover element 102 to the tile.
Each cover element 102 is shaped as a frusto-conical sector and, in a manner similar to the transparent closure 72, comprises two transverse end flanges, of which the downstream flange faces downwards, while the upstream flange faces upwards to engage below the downstream flange of the overlying cover element 102.
The upper surface of the cover element 102 comprises an upwardly projecting cap 106 to house that portion of the capturing tubular element 92 which, because of its different inclination to the inclination of the cover element 102, projects beyond the surface thereof.
The length of the cover element 102 is less than the length of the cover tile 84 to which it is applied, such that the upper end of the cover tile 84 projects upperly relative to the cover element 102 by a portion intended for superposing to between adjacent cover tiles 84 pertaining to the same row.
The superposed portion of the upper cover tile 84 is supported lowerly by a transverse rib 108 projecting upwards from the underlying cover tile 84. The cover tile rests with the lower edge of its transverse rib 110 on the upper surface of said underlying cover element.
In the illustrated embodiment, the capturing element 92 housed in the longitudinal channel 90 of the cover tiles 84 serves for all the tiles pertaining to the same row and is preferably of heat pipe type, comprising an outer covering in which vacuum is applied, and an inner tube filled with a thermovector fluid of low boiling point.
As the capturing element 92 is disposed inclined, in its bottom the thermovector fluid is liquid whereas in its top it is in the vapour state following evaporation caused by the solar heating.
The upper end of the inner tube is preferably dry-connected to a header 112, extending within the roof ridge profile 114, which is common to all the capturing elements 92 of the two pitches which join together at that ridge.
Through the header 112 there circulates a mixture of water and glycol s which by forced circulation reaches a heat exchanger (not shown), to which the header 112 and a coil of the user circuit are connected.
In contrast to the illustrated embodiment, the header can also be disposed below the panel 82 or itself form the roof ridge, and the individual capturing elements can be normal tubes connected together in traditional manner instead of comprising the heat pipe system, and that independently thereof individual capturing elements can be provided for each cover tile 84.
Moreover the channel tiles 4 and cover tiles 84, instead of being fixed to a heat and sound insulating panel 82, with which they form a single modular unit, can be directly applied to a roof covering or possibly to a panel of different type.
The solar collector obtained with the modular element of the invention is particularly advantageous compared with traditional solar collectors, essentially in that they present an outer appearance identical to that of traditional roofs formed from curved or plain tiles.
Another element applicable to the modular element of the invention consists of a multifunctional module, indicated overall by 116 and defined in this manner as it is able to receive different components for performing different functions (see
In its general configuration it presents a profiled shape displaying a downward overall concavity, in order to be able to simultaneously embrace adjacent channel tiles 2 disposed in two side-by-side rows. For this purpose the multifunctional module, preferably made of the same plastic material as the channel tile, is provided on its lower surface with two pairs of hook appendices 118. snap-insertable into apertures 22 of the channel tile. The various parts are s disposed and dimensioned such that when the channel tiles are fixed to the underlying covering in partially superposed condition, each module can insert those hooks 118 disposed along one line into the two apertures 22 of two superposed channel tiles 2 pertaining to one row, and can insert those hooks 118 disposed along the other line into the two apertures of the two superposed channel tiles pertaining to the other row.
To further enable exact positioning of the different multifunctional modules of each row in partially superposed condition, each multifunctional module is provided along the longitudinal centre line with two downwardly facing and lowerly closed hollow appendices, one 120 of smaller diameter and one 122 of larger diameter, to receive the appendix 120 of the superposed upstream module.
In order to stabilize the multifunctional modules not only against the channel tiles but also indirectly against the roofing plane, screws are used passing through the two already mutually engaged appendices 120 and 122 and through the interspace defined by adjacent rows of channel tiles, before being directly engaged with said roofing plane.
To prevent the possibility of any water infiltration through the hole traversed by each screw, the appendix 120 is preferably prolonged upwards with its edge beyond the upper surface of the module 116, with the screw head being appropriately covered by a suitable sealant, or by using an O-ring positioned below the head of the fixing screw.
The upper surface of the module 116 has a longitudinal cavity bounded by a first pair of internal parallel steps 124, positioned at a lower level and closer together, and a second pair of external parallel steps 126, positioned at a higher level and further apart.
The overall shape of the module 116 comprises a greater length portion 128 extending at a certain level, and a smaller length portion 130 extending at a lower level, to enable continuity to be achieved between the portions 128 on superposing the two modules.
The internal steps 124 are intended to support a photovoltaic panel 132, which can be individual for each module or be common to several modules. In either case it is snap-fitted into its seat by a pair of appendices 134 emerging from the module 116 external to the two steps 124.
The external steps 126 are intended to support a photovoltaic panel 136, which can again be individual to each module or be common to several modules and is snap-fitted into its seat by a pair of appendices 138.
Narrower photovoltaic panels 132 or wider photovoltaic panels 136 can be used according to requirements, with the steps 124 or the steps 126 being correspondingly used.
The various panels 132, 136 are retained in their seat against possible longitudinal displacement by brackets 140, which are snap-fitted by hook appendices 142 engaging in corresponding seats 144 provided (possibly at predetermined constant distances apart) along the edges of the module 116 to support the ends of the panels 132, 136.
The brackets are partly superposed on the ends of the panels 132, 136 and partly rest with a downwardly facing edge on the end edge of the panel.
For this purpose this downwardly facing edge has to project to a suitable extent to also enable the narrower panels to rest, these being positioned at a lower level.
To hide the photovoltaic panels 132, 136 from view if required, a partially transparent and preferably coloured profile 146 of plastic material is used, to be coupled to said modules 116.
Instead of applying narrow longitudinal photovoltaic panels 132 or wide longitudinal photovoltaic panels 136, transverse photovoltaic panels 148 can be applied (see
In addition to the standard form of the module 116, the invention also provides a further two variants to be used in particular situations.
In one of these variants, shown in
Furthermore, the traditional cover tiles 20 can proceed upstream of the row of standard modules 116 and rest on a bracket 154, which in contrast to the bracket 140 presents an edge comprising an arched projection on which the tile 20 rests and which closes its end (see
The second variant of the standard module is shown in
The same aperture also enables application of an aerator 160 provided with ventilation slots 162 in that side facing downstream.
To mount the aerator 160 on the aperture 156, two side tabs 164 provided on the aerator are engaged in the appendices 138 which fix the photovoltaic panels 136.
The opposing sides of the edge 150 are externally provided with multiple toothing 166, cooperating with similar multiple toothing 168 on the inside of two opposite walls of the aerator.
As an alternative to the aerator 160, a different accessory 170 (see
Number | Date | Country | Kind |
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VE2007A000077 | Oct 2007 | IT | national |
VE2007A000084 | Oct 2007 | IT | national |
VE2008A000026 | Mar 2008 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB08/02813 | 10/22/2008 | WO | 00 | 4/20/2010 |