Flashlights are expected to provide reliability in their primary function of area illumination. Reliable functionality is particularly important for the military and first responders such as police officers, firefighters, and other emergency service personnel who are expected to discharge their duties regardless of the conditions in which they find themselves. Many military, first responder, and other professionals carry their flashlights whenever they are on duty and may use them for any number of tasks in addition to area illumination even though their flashlights may not be well suited for such tasks. Accordingly, improvements are needed to provide additional functionality to flashlights.
For a more complete understanding, reference is now made to the following description taken in conjunction with the accompanying Drawings in which:
Referring now to the drawings, wherein like reference numbers are used herein to designate like elements throughout, the various views and embodiments of a modular flashlight and a modular flashlight system are illustrated and described, and other possible embodiments are described. The figures are not necessarily drawn to scale, and in some instances the drawings have been exaggerated and/or simplified in places for illustrative purposes only. One of ordinary skill in the art will appreciate the many possible applications and variations based on the following examples of possible embodiments.
Referring to
In the present example, the flashlight 100 includes a base configuration that is formed by a substantially cylindrical housing 102 coupled to or including a head 104. It is understood that the housing 102 and head 104 may overlap or otherwise merge in different ways depending on the particular design of the flashlight 100. Accordingly, features described herein as positioned on or near the head 104 may be on the housing 102 in some embodiments or vice versa.
The base configuration includes a head mounted switch 106 positioned on or near the head 104. The illustrated base configuration also includes a tail cap 108 having a tail mounted switch 110. Accordingly, the base configuration provides the two switches 106 and 110, either of which can toggle a light source 112.
The head 104 provides a substantially conical covering 105 and a lens 107 configured to protect a light source 112 that is coupled to the housing 102. In some embodiments, the covering 105 may have a reflective interior coating and be shaped to direct light from the flashlight 100. The light source 112 is a light emitting diode (LED) in the present embodiment, but it is understood that other types of light sources may be used. Although a single LED is used for purposes of example, it is understood that multiple LEDs may be used.
The LED 112 may be cycled through two or more states using either of the switches 106 and 110. In the present embodiment, the states include an OFF state and multiple ON states, such as a HIGH state, a MEDIUM state, a LOW state, and a STROBE state. The HIGH, MEDIUM, and LOW states indicate relative output intensity of the LED 112. The STROBE state provides an automated varying output intensity that may range from the HIGH state to the LOW state or OFF state, or may be based on other states (e.g., HIGH to MEDIUM or MEDIUM to LOW). The STROBE state may be configured to increase and/or decrease in intensity (e.g., pulse) until the next state is reached and/or may flip directly between states (e.g., flash).
One or both of the switches 106 and 110 may differentiate between levels of pressure applied to the switch. For example, a relatively light pressure may actuate the switch and activate the LED 112, but such pressure may be continually required if the LED 112 is to remain activated (e.g., the switch serves as a momentary contact switch such as a “push-to-make” switch). Removal of the pressure will turn off the LED 112. A higher level of pressure that crosses a pressure threshold may actuate the switch and result in constant activation of the LED 112 even when the pressure is removed (e.g., the switch serves as a constant contact switch). The LED 112 may remain on until an amount of pressure that also crosses the pressure threshold is again applied to deactivate the LED 112. The application of pressure great enough to cross the pressure threshold may result in feedback (e.g., tactile feedback and/or audio feedback, such as a “click” sound) to provide the user with an indication that the LED 112 is locked in the ON state.
Referring specifically to
A sensor 122 may be coupled to the control board 118 to provide automatic shutoff functionality to the flashlight 100. As will be described later, a retention device (e.g., a holster) or another device (e.g., a recharging unit) that is configured for the flashlight 100 may include a component (e.g., a magnet, tag, or other emitter) matched to the sensor 122. In the present example, the sensor 122 is a magnetically actuated sensor that responds to the presence of a magnetic field (e.g., a Reed switch) and the matching component would generate a magnetic field detectable by the sensor 122 when the flashlight 100 is properly holstered or placed into the recharging unit. In other embodiments, a radio frequency identification (RFID) reader or other types of sensors may be used as long as the component in the holster or recharging unit is of the proper type (e.g., an RFID tag).
In operation, when the sensor 122 detects the presence of the magnetic field, the sensor 122 will shut off the LED 112 if the LED is on. This may save time for a user while discontinuing use of the flashlight 100 since the user can simply holster the flashlight 100 and does not have to manually actuate one of the switches 106 or 110. If the LED 112 is off when the sensor 122 detects the presence of the magnetic field, the sensor 122 will prevent switches 106 and 110 from activating the LED 112. This may prevent inadvertent activation of the LED 112 when holstered.
Contacts 124 and 126 may completely or partially encircle the flashlight 100. As will be described later, the contacts 124 and 126 may be used to electrically couple the battery holder 116 to a recharging unit. One or more notches 128 may be positioned on or near the head 104. As will be described later, the notches 128 may be used to position the flashlight 100 within a retention device and/or to align and seat the contacts 124 and 126 with contacts in the recharging unit.
Referring to
A lower surface 210 of the switch mechanism 208 forms a cavity 212 with an upper surface 214 of a lower member 216. The cavity 212 is sized to provide a gap between the lower surface 210 and the upper surface 214. Conductive traces and/or contacts may be provided on the upper surface 214 and, in some embodiments, on the lower surface 210. When the switch mechanism 208 is pressed, the gap is lessened and the switch actuation can be detected. For example, the middle of the lower surface 210 may contact the middle of the upper surface 214, completing a circuit via a contact 220. A lower surface 218 of the lower member 216 is configured to electrically engage the battery holder 116. The lower surface 218 includes three separate contacts 220, 222, and 224 (e.g., partial or complete concentric metal circles and/or other contact shapes) that are positioned to engage opposing contacts on the battery holder 116. As will be described below, the lower surface 218 provides contacts and traces that are needed to complete the main circuit in order for the flashlight 100 to operate.
Referring to
In the present embodiment, the end 304 includes three contacts 308, 310, and 312 that extend through an end cap 314 and are positioned to contact the three contacts on the lower surface 218 of the tail cap 108. In some embodiments, the contacts 308, 310, and 312 may be spring loaded to ensure that they securely engage the contacts in the tail cap 108 while allowing for some depression into the battery holder 116. The end cap 314 may be coupled to the housing 302 using a screw 316 or other coupling mechanism.
The end 306 includes two contacts 318 and 320 that extend through an end cap 322 and are positioned to contact two contacts positioned on a substrate 326 of the housing 102. The substrate 326 is electrically coupled to the control board 118 and supplies power from the contacts 318 and 320 to the control board 118. In some embodiments, the contacts 318 and 320 may be spring loaded to ensure that they securely engage the contacts on the substrate 326 while allowing for some depression into the battery holder 116. The end cap 322 may be coupled to the housing 302 using a screw 324 or other coupling mechanism.
Referring to
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The modular extension unit 500 includes a substantially cylindrical housing 502 that contains a cavity 504 that is accessed by removing a module tail cap 506. The cavity 504 is sized to receive one or more batteries 505, such a Li-ion battery. The module tail cap 506 may include a spring 508 that may both ensure that the battery 505 is secured against a contact on the opposite end and serve as an electrical terminal for the negative end of the battery 505 (or positive end if the modular extension unit is designed to receive the battery in a different manner).
On the opposite end, the modular extension unit 500 is similar to the end cap 108. Accordingly, a retention member 508 is positioned to retain the battery 505 in the cavity 504. The retention member 508, which may itself be conductive or include conductive traces, may include an opening 510. The retention member 508 may form a cavity 512 with an upper surface 514 of a lower member 516, although this cavity may not exist in other embodiments. The upper surface 514 may include one or more contacts to engage a terminal of the battery 505. A lower surface 518 of the lower member 516 is configured to electrically engage the battery holder 116. Accordingly, the lower surface 518 includes three separate contacts (e.g., partial or complete concentric metal circles) that are positioned to engage opposing contacts on the battery holder 116. Accordingly, power may flow from the battery 505 through the contacts to the battery holder 116. As with the tail cap 108, various contacts and traces provided by the modular extension unit 500 are needed to complete the main circuit for the LED 112.
Referring to
The modular extension unit 600 includes a substantially cylindrical housing 602 that contains a cavity 604. The cavity 604 contains one or more light sources (e.g., LEDs) (not shown) on a substrate 606. In the present embodiment, the LEDs are positioned to project light parallel to a longitudinal axis of the housing 602. A tail cap 608, which may or may not be removable, may include at least a portion 610 (e.g., a window) formed from a material (e.g., a transparent or translucent plastic) that allows the passage of light (represented by light beams 612), thereby enabling light projected by the LEDs to exit the tail cap 608. Some or all of the housing 602 wall may also be formed of a material (e.g., a transparent or translucent plastic) that enables light to pass. It is understood that varying the amount and/or location of the material within the wall enables many different lighting needs to be met. Furthermore, by varying the color of the LEDs and/or the color of the material, different colors of lights may be provided.
The modular extension unit 600 includes a switch 614 that may be used to actuate the LEDs in the modular extension unit 600. The switch 614 may be configured as previously described with respect to switches 106 and 110 (e.g., with multiple states and pressure sensitivities) or may be differently configured. For example, the switch 614 may be used to toggle the LEDs through an OFF state, a CONSTANT ON state, and a STROBE state.
Power for the modular extension unit 600 is obtained from the battery contained in the battery holder 116. Accordingly, the modular extension unit 600 includes a lower member 616 that has an upper surface 618 facing the switch 614 and a lower surface 620 facing the battery holder 116. The lower surface 620 is configured to electrically engage the battery holder 116. Accordingly, the lower surface 620 includes three separate contacts (e.g., partial or complete concentric metal circles) that are positioned to engage opposing contacts on the battery holder 116. In some embodiments, actuation of the switch 614 may simply connect/disconnect power to the LEDs without use of the controller board 118. In other embodiments, actuation of the switch 614 may cause a signal to be sent to the controller board 118 and the controller board 118 may handle activation/deactivation of the LEDs.
It is understood that many other modular extension units may be used with the flashlight 100 of
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The base 802 may also include an indention or other designated area 816 for the battery holder 116 or a rechargeable battery. In the present example, the indention 816 includes a positive terminal 818 and a negative terminal 820 that may be coupled to the external power source via the power cord 812. Tabs 826 and 824 may aid in securing the battery holder 116 or battery within the indention 816. Lights 822 and 824 may indicate current charge state via color changes and/or other visual indicators, such as blinking/steady. For example, light 822 may indicate the charge state of the flashlight 100 and light 824 may indicate the charge state of the battery in the indention 816.
The base 802 and/or receiving ring 804 may include a magnet (not shown) positioned for detection by the sensor 122. This prevents inadvertent activation of the flashlight 100 while the flashlight is positioned in the recharging unit 800.
It will be appreciated by those skilled in the art having the benefit of this disclosure that this modular flashlight and modular flashlight system provide a basic flashlight configuration that may be extended using modular extension units. It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. On the contrary, included are any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope hereof, as defined by the following claims. Thus, it is intended that the following claims be interpreted to embrace all such further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments.
This application claims benefit of U.S. Provisional Application No. 61/589,944, filed Jan. 24, 2012, and entitled LED FLASHLIGHT SYSTEM.
Number | Date | Country | |
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61589944 | Jan 2012 | US |