The present disclosure relates generally to modular dock systems. In particular, the present disclosure relates to modular dock systems that include open bottom floats to facilitate storage when not in use.
Modular floating dock systems for use on bodies of water are known for their convenience and customizability. Some modular dock systems include individually sealed units that are attachable to one another to create the complete dock. This allows the user to configure a floating dock of many shapes and sizes. Additionally, a modular dock system is convenient in environments where there is a need to remove the dock on a fairly frequent basis (i.e. during the winter). Such systems can be often be assembled and/or removed without the use of heavy machinery or large amounts of manpower.
After most modular dock systems are removed from the water there is a need to store the dock system, thus creating a problem for many users, especially those with limited amounts of storage space or land. Moving the modular dock systems from storage to the water and back can also cause rapid wear in the modular units (i.e. holes in their sealed bodies) possibly compromising their ability to float. Additionally, because existing modular docking systems include individually sealed modular units, the units are not manufactured to be efficiently stored to conserve space, rather, such units can be cumbersome to handle, store and ship. Finally, manufacturing an individually sealed unit can be costly as each sealed unit needs to be tested to ensure that it is water tight. For these and other reasons, improvements to the modular docking system are desirable.
In accordance with the following disclosure, the above and other issues are addressed by the following.
According to an example aspect, the disclosure is directed to a float for forming a floating dock comprising a hollow body, the hollow body including a solid top surface, at least one solid side surface, and an open bottom, wherein the hollow body defines at least a portion of a linking system that is configured for removably connecting a plurality of similar floats to form a floating dock. The open bottom allows stacking of the float with a plurality of similar floats. The float may include a removable cover for sealing the open bottom when the float is in use.
According to another aspect, the disclosure is directed to a floating dock unit comprising at least two floats each having a hollow body, the hollow body including a top, at least one solid side surface, and a bottom, and at least one removable fastener connecting the at least two floats to form the floating dock unit.
According to yet another aspect, the disclosure is directed to a fastener for removably linking a plurality of floats to form a floating dock unit. The fastener includes a shaft portion, the shaft portion having a proximal end and a distal end, the shaft portion defining a generally uniform transverse cross-section as the shaft portion extends between the proximal end and the distal end, a tip portion provided at the distal end of the shaft portion, the tip portion defining a cross-section that has a different configuration than the transverse cross-section of the shaft portion, and a head portion attached at the proximal end of the shaft portion, the head portion defining a flange extending outwardly from the shaft portion, the head portion further defining at least one slot extending at least partially from an outer edge of the of the head portion toward a center of the head portion.
According to yet another aspect, the disclosure is directed to a method for constructing a floating dock comprising using a single fastener to connect at least two floats to form a floating dock unit, wherein each float includes a hollow body defining a top, at least one solid side surface, and a bottom, wherein the hollow body further defines at least a portion of a linking system that is configured for removably connecting a plurality of similar floats to form the floating dock.
According to yet another aspect, the disclosure is directed to a floating dock kit comprising at least two floats each having a hollow body, the hollow body including a top, at least one solid side surface, and a bottom, wherein the hollow body defines at least a portion of a linking system that is configured for removably connecting the at least two floats, wherein the portion of the linking system defined by the hollow body includes at least one channel formed integrally with the hollow body and at least one attachment protruding from the at least one solid side surface of the hollow body. The floating dock kit further includes at least one fastener, each fastener including a shaft portion, the shaft portion having a proximal end and a distal end, the shaft portion defining a generally uniform transverse cross-section as the shaft portion extends between the proximal end and the distal end, a tip portion provided at the distal end of the shaft portion, the tip portion defining a cross-section that has a different configuration than the transverse cross-section of the shaft portion, and a head portion attached at the proximal end of the shaft portion, the head portion defining a flange extending outwardly from the shaft portion, the head portion further defining at least one slot extending at least partially from an outer edge of the of the head portion toward a center of the head portion.
The following drawings are illustrative of particular embodiments of the present disclosure and therefore do not limit the scope of the present disclosure. The drawings are not to scale and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the present disclosure will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
Various embodiments of the present invention will be described in detail with reference to the drawings, wherein like reference numerals represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the invention, which is limited only by the scope of the claims attached hereto. Additionally, any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the claimed invention.
The present disclosure describes, generally, a modular dock system that is capable of being assembled and disassembled repeatedly and conveniently. In some of the various embodiments described herein, the modular dock system can include a plurality of floats, each constructed to have an open bottom. Such a design allows for efficient shipping and storage of the floats by allowing stacking of the floats, which also increases durability of the dock system. Each float may also include a removable cover for sealing the open bottom, e.g., during use of the system.
In some embodiments, a plurality of floats may be secured together to form a dock unit using a fastener. The fastener is configured to secure together at least two floats at both the top and bottom portions of the floats to ensure stability of the floating dock unit. In other embodiments, a filler may be used between each float after multiple floats have been secured together to ensure a flat dock deck surface. In other embodiments, the floats may be used in combination with a deck panel to form a dock system. In some embodiments, the floats may be inverted and secured to a deck panel to form one version of the dock system. In certain embodiments, the deck panel may be configured to be secured to other like deck panels. In still other embodiments, a modular dock system may be formed from a deck panel that includes a plurality of ports, wherein each port may be sized to fit an upper portion of a float.
In the depicted embodiment, the floats 10a, 10b are shown to be generally cube-shaped; however, it is considered to be within the scope of the present disclosure that the floats 10a, 10b may take the form of a variety of different three-dimensional geometric shapes including, but not limited to, a cuboid or prism. Each float 10a, 10b is made up of a hollow body 12. The hollow body 12 includes a top side 14, side walls 16, and an open bottom side 18. In some embodiments, to facilitate more compact stacking of the floats, the open bottom side 18 may have an opening with an area larger than that of the area of the top side. In such an embodiment, the larger area of the open bottom 18 allows for the comparatively smaller top side 14 of another float to fit easily within the open bottom 18 to facilitate stacking. In some embodiments, the hollow body 12 can define a sealed interior compartment to improve the floating ability of the floats. The interior compartment can be filed with air, foam, or like substance. In such an embodiment, the sealed interior compartment can be positioned anywhere between the top side 14 and the bottom side 18 of the float 10. However, in certain embodiments, the sealed interior compartment may be located near the top side 14 of the float. Such an arrangement still provides open-bottom floats and allows for stackability thereof.
In other embodiments, the interior compartment may be defined by a fillable bladder that is secured to the float. Such a bladder can be configured to be filled with air or like gas to add extra floatation to the float. Plumbing to fill the bladders can be ported out through the hollow body to allow for the compartment to be filled from the exterior of the float.
It should be noted that even though the floats 10 have been depicted and described as having an open bottom 18, in other embodiments, the bottoms of the floats may be closed and define solid bottom surfaces. In yet other embodiments, each float may include a removable cover 19 for sealing the open bottom 18 (as shown, e.g., in
The hollow body 12 can also define a linking system 20. The linking system 20 can take the form of a variety of different configurations that allow for the effective securing of both the upper part of the float, near the top side 14, and the lower part of the float, near the bottom side 18. In the depicted example embodiment, the linking system 20 includes a plurality of channels 22 at the top side 14 of the hollow body 12. In the depicted example, the channels 22 are located near, or at, the corners of the top side 14. In some embodiments, the linking system 20 can also include a plurality of attachments 24 at or near the bottom side 18 of the hollow body 12, wherein the attachments 24 may also be referred to as lower attachments 24. In the depicted embodiment, the attachments 24 protrude transversely from the corners defined by the sidewalls 16 of the hollow body 12.
Additionally, each attachment 24 each includes a hole 26 that is sized to accept a fastener. As will be described in further detail below, the channels 22 and the attachments 24 defining the linking system 20 are positioned and the fastener is generally configured such that a single fastener may be used to secure two floats as long as there is general alignment between the features. While only two attachments 24 per float 10a, 10b are shown in
The floats 10 can be molded from a polymer or like material to withstand water saturation. In addition, the polymer can be manufactured to withstand deterioration over a broad range of conditions and seasons as the floats 10 may be used in hot weather on the water and then can be stored outside during the winter/colder times of the year. In some embodiments, the attachments 24 may be molded as an integral part of the hollow body 12. In other embodiments, the attachments 24 may be secured to the hollow body 12 by way of fasteners or plastic welding. Each float 10 can be manufactured in a variety of different sizes depending on the desired application so long as the structural integrity of the float 10 and the linking system 20 remains strong enough of maintain any weight or wear and tear inherent in the desired application.
While only two floats 10a, 10b are shown fastened by the fasteners 30a, 30b in
As shown in the depicted embodiment, each fastener 30 can include a structure that secures or locks the fastener in place to prevent accidental removal. This may be advantageous for a dock unit that is placed in a body of water that in susceptible to waves or varying weight distributions on the deck surface 31. In certain embodiments, it is advantageous to size the fasteners, the channels, and the holes of the attachments to allow for a tolerance that can accommodate slight shifting of the fasteners or the floats. By having such a tolerance, it allows for the assembled dock unit to flex and adapt to changing conditions (i.e. waves and different weight distributions on the deck surface).
The assembled dock unit 28 of
To assemble each dock portion 28 that is, for example, formed from two floats 10, a user may proximately align the two floats 10a, 10b so that the open bottom 18 of each float is positioned against the ground or water surface, depending on the location the user chooses to use for assembly. Once proximately aligned, the floats 10a, 10b may be secured together by using a single fastener 30 with the linking systems 20 of each of at least two individual floats 10a, 10b. In some embodiments, the user may engage the fastener 30 with each channel 22 of each float 10a, 10b and each attachment 24 of each float 10a, 10b. In some embodiments, once multiple fasteners have been used to secure multiple floats, a filler 42 may be added to each gap that exists between adjacent floats. The open bottoms 18 may be sealed with removable covers 19 as mentioned above.
In some embodiments, the assembled dock can include one or more solar panels. The solar panel(s) can be used to power a variety of items that require electricity including, but not limited to, dock lighting, pumps, or boat lifts. Additionally, the solar panel(s) can be electrically connected to a cell or a battery so that the charge can be stored for later usage. For example, a user can use the charge stored in the battery or cell at times when there is not adequate sunlight to power up the solar panel(s).
The shaft 32 extends from the head 34 to the tip portion 36 of the fastener. In some embodiments, the shaft 32 can have a generally uniform cross-section along its entire length. The transverse cross section of the shaft is configured to generally match that of the hole 26 of each attachment 24. The shaft 32 can also be configured to provide a generally loose fit within each hole 26 of each attachment 24 of each float 10.
The tip portion 36 of the fastener 30 is located at the opposite end of the shaft 32 as the head portion 34. In some embodiments, as shown in
Even though the present disclosure depicts and describes a fastener 30 defining features for forming a snap-fit interlock with the floats 10, in other embodiments, the fasteners used for securing the floats 10 may include bolt/nut type threaded connections. For example, in such embodiments, once the shaft portion of such a fastener has been inserted though the holes 26 of each of the attachments 24 of the floats 10, nuts can be used at opposite ends of the attachments 24 to secure the floats 10.
The dock system 100 includes a plurality of floats 110 and a deck panel 150. As noted, each float 110 can be similar to those floats 10 depicted in
Since the attachments 124 that are provided on the corners of the floats 110 may be positioned at different horizontal planes as noted above (for allowing connection of the floats with fasteners outside of a deck panel), the slots or channels at the lower side 156 of the deck panel 150 may be wide enough to accommodate such attachments 124 that are provided at different horizontal planes.
It should be noted that although the depicted example shows the interlock between the floats 110 and the deck panel 150 to be formed by securement of the attachment portions 124 to connection structures 158 such as slots or channels formed at the lower side 156 of the deck panel 150, in other embodiments, other portions of the floats 110 may be used to attach the floats 110 to the deck panel 150. For example, in other embodiments, a lip formed around the edge defining the open bottom of a float may be used to snap-fit the float into a mating channel formed at the lower side 156 of the deck panel 150.
The assembled dock system 100 can include a variety of different attachment structures 160 for securing the deck panel 150 to other like assembled panels 150 to create a larger floating dock. Tongue and groove like construction can be used for the attachment structures 160 to secure the deck panels 150 to one another. In certain embodiments, each deck panel 150 can include a series of flanges or tongues that can be accepted by a matching groove of an adjoining panel. In certain embodiments still, those flange(s) of the deck panel(s) that are not being used for interlocking the panels may be used to attach a bumper structure to the other perimeter of the dock to facilitate docking of watercraft. As noted above, in some embodiments, the assembled dock system 100 can include one or more solar panels. The solar panel(s) can be used to power a variety of items that require electricity including, but not limited to, dock lighting, pumps, or boat lifts. Additionally, the solar panel(s) can be electrically connected to a cell or a battery so that the charge can be stored for later usage. For example, a user can use the charge stored in the battery or cell at times when there is not adequate sunlight to power up the solar panel(s).
Also as noted above, when the floats 210 have been assembled and connected to the deck panel 250 for use, the open bottoms 218 may be sealed with removable covers 19, as shown in
The assembled deck panel 200 can include a variety of different attachment structures 260 to secure the panel to other like assembled panels to create a larger floating dock. Tongue and groove like construction can, again, be used to secure the deck panels to one another. A bumper can also be secured to the deck panel using the tongue-groove construction. As mentioned above, in certain embodiments, the assembled dock system 200 may utilize solar panel(s) for powering a variety of items that require electricity.
The above specification, examples and data provide a complete description of the manufacture and use of the composition of the inventive aspects. Since many embodiments of the disclosure can be made without departing from the spirit and scope of the inventive aspects, the inventive aspects resides in the claims hereinafter appended.
This application is a continuation of U.S. application Ser. No. 14/826,313, filed Aug. 14, 2015, which claims the benefit of U.S. Provisional Patent Application Ser. No. 62/037,386, filed Aug. 14, 2014, which application is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62037386 | Aug 2014 | US |
Number | Date | Country | |
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Parent | 14826313 | Aug 2015 | US |
Child | 15082451 | US |