Shelves can be attached to walls using various support brackets. Some support brackets for wall-mounted shelves are able to support more weight than others. Brackets that are able to support more weight tend to be bulkier and more visible than brackets that support less weight. A consumer may find a highly visible support bracket on a wall to be undesirable in a room where the consumer wishes to establish a certain decor. Shelves can be provided or desired in various different widths. The development of shelving solutions is an ongoing endeavor.
Features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention; and, wherein:
Reference will now be made to the exemplary embodiments illustrated, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended.
Before invention embodiments are disclosed and described, it is to be understood that no limitation to the particular structures, process steps, or materials disclosed herein is intended, but also includes equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular examples only and is not intended to be limiting. The same reference numerals in different drawings represent the same element. Numbers provided in flow charts and processes are provided for clarity in illustrating steps and operations and do not necessarily indicate a particular order or sequence. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
An initial overview of the inventive concepts are provided below and then specific examples are described in further detail later. This initial summary is intended to aid readers in understanding the examples more quickly, but is not intended to identify key features or essential features of the examples, nor is it intended to limit the scope of the claimed subject matter.
The present application provides various examples of a modular floating shelf bracket and a modular floating shelf system for mounting a shelf to a flat vertical surface, such as a wall. Examples and configurations disclosed herein provide modular bracket pairs that can be selectively coupled together to accommodate a wider shelf. Thus, the modular bracket can be used for either a narrower shelf, or a wider shelf. In another aspect, the brackets that have a high ratio of weight-supporting capacity to visibility relative to previous wall-mountable shelf-support apparatuses.
When decorating a room, a consumer may wish to a mount shelf to one or more walls in order to provide increased space for display, storage and/or work. Some wall-mountable shelf-support brackets are commercially available. Many such brackets are mounted below the shelves they support and therefore remain visible beneath the shelves after installation is complete. Other varieties of shelf-support brackets are mounted above the shelves they support, but likewise remain visible after installation is complete.
Some consumers may wish to mount a shelf to a wall but may not wish for the bracket that supports the shelf or desk to be conspicuously visible. A shelf that is supported by a bracket that is not conspicuously visible is sometimes referred to as a floating shelf, since the shelf may appear to float due to the low visibility of the supporting bracket.
With some brackets, the bracket is sized for a particular shelf or width of a shelf. Thus, numerous different sized brackets are often provided to accommodate the different sized shelves.
The modular brackets and system designed in accordance with the design principles described in the present disclosure provide modular brackets that can be used alone for a narrower shelf, or combined together for a wider shelf. In one aspect, the bracket modules can be provided in pairs with a beam-to-beam spacing, such as 20, 16, 12 and/or 8 inches. Thus, fewer bracket widths are required, reducing production and storage costs. In another aspect, one bracket module can have a bore that received the beam of another bracket module. Thus, the bracket modules can be easily aligned. In another aspect, a coupler plate can couple both brackets together, and can span a seam between the brackets, to provide a secure bracket.
In addition, with some brackets there is often a tradeoff between visibility and weight-supporting strength because a bracket that is less conspicuous tends to be smaller and tends to absorb the stress of weight borne by a shelf over a smaller area. Consequently, consumers who wish to store or display relatively heavy items on floating shelves, or utilize a floating desk, may have difficulty finding brackets that provide both a desired high level of weight-bearing capacity and a desired low level of bracket visibility.
Brackets designed in accordance with the design principles described in the present disclosure provide a high ratio of weight-supporting capacity to visibility relative to existing commercial support brackets for floating shelves. In one example, brackets are contained in and hidden by the shelf. Thus, the bracket is hidden, and the shelf appears to float with respect to the wall.
Referring to
Referring again to
The main bracket 50 can have a main mounting plate 58 mounted to the wall 18 and contained in the pocket 42 of the shelf 18. The plate 58 can have an array of slots 62 to receive fasteners therethrough to fasten the plate 58 to the wall 22. In one aspect, the plate 58 can be formed of metal and can be formed from bar stock and stamped. The mounting plate 58 can have an outer surface 66 or front side opposite the wall 22. In addition, the mounting plate 58 can also be elongated with a width Wm greater than a height Hm, and the height Hm greater than a depth Dm. The width Wm can extend most of the width of the shelf 18; the height Hm can be tall enough to anchor to the wall 22 but short enough to be hidden by the shelf 18; and the depth Dm can be deep enough to provide strength and shallow enough to be inconspicuous and hidden in the pocket 42 of the shelf 18. Furthermore, the mounting plate 58 can have opposite lateral ends.
A pair of cantilevered main beams 70 are coupled to and extend from the main mounting plate 58 and into two of the bores 38 of the shelf 18. Each main beam 70 can be located at a different lateral end of the main mounting plate 58. The beams 70 can have a pre-determined beam-to-beam spacing zzlb1, such as 20 inches. In one aspect, the beams 70 can be formed of metal, such as tube or pipe stock. In another aspect, a proximal end 74 of the beams 70 can be threaded, and can thread into threaded bores 78 of the main mounting plate 50. In another aspect, the proximal end 74 of the beams 70 can be welded to the mounting plate 58, such as at the outer surface or rear of the plate. Various aspects of floating shelves and connecting the beams 70 to the plate 58 are described and shown in U.S. Pat. No. 9,861,198, filed Mar. 30, 2016, and U.S. Provisional Patent Application No. 63/270,723, filed Oct. 22, 2021, which are hereby incorporated herein by reference.
The extension bracket 54 is similar in many respects to the main bracket 50, but has a single beam 70 rather than a pair of beams 70. The bracket 54 has an extension mounting plate 82 mounted to the wall 22 proximate to the main mounting plate 58 and contained within the pocket 42 of the shelf 18. In addition, a seam 86 (
A cantilevered extension beam 70 is coupled to and extends from the distal end 94 of the extension mounting plate 82 and into another one of the three bores 38 of the shelf 18. Thus, while the main bracket 50 and the main mounting plate 58 can have a pair of beams 70 at opposite ends, the extension bracket 54 and the extension mounting plate 82 can have a single beam 70 at the distal end 94.
As indicated above, the main and extension brackets 50 and 54, and the main and extension mounting plates 58 and 82, can be selectively coupled together. When coupled together, the combined brackets 50 and 54, and combined mounting plates 58 and 82, can have three beams 70. The beams 70 can be equally spaced-apart from one another, and can have equal beam-to-beam spacing.
A coupler plate 98 can couple the main and extension mounting plates 58 and 82 together. The coupled plate 98 can be coupled to and carried by the proximal end 90 of the extension mounting plate 82, opposite the beam 70. In one aspect, the coupler plate 98 can be mounted to the extension mounting plate 82 with threaded fasteners 102 received through countersunk bores 106 in the coupler plate 98 and engaging threaded bores 110 in the extension mounting plate 82. Similarly, the coupler plate 98 can be selectively coupled to the main mounting plate 58 with the threaded fasteners 102 received through the countersunk bores 106 in the coupler plate 98 and engaging threaded bores 110 in the main mounting plate 58 to couple the coupler plate 98 to the main mounting plate 58.
The coupler plate 98 can have an overhang 114 extending beyond the extension mounting plate 82 and coupled to the main mounting plate 58 of the main bracket 50. In one aspect, a bore 118 can extend through the overhang 114 of the coupler plate 98. One of the pair of cantilevered main beams 70 of the main bracket 58 can be received through the bore 118 of the coupler plate 98 of the extension bracket 82. The bore 118 can facilitate alignment and coupling of the countersunk bores 106 in the coupler plate 98 with the threaded bores 110 of the main mounting plate 58.
In another aspect, the coupler plate 98 can overlap the seam 86 between the main and extension mounting plates 58 and 82 to couple to both the main and extension mounting plates 58 and 82, and thus both the main and extension brackets 50 and 54, together. The overlapping coupler plate 98 can strengthen the connection between the two brackets 50 and 54 and facilitate a linear modular bracket 14.
In another aspect, the coupler plate 98 can have at least one slot 122 aligned with at least one slot of the array of slots 62 in the extension mounting plate 82. In another aspect, the coupler plate 98 can be formed of metal and can be formed from bar stock and stamped.
In another aspect, the main and extension beams 70 together define the modular floating shelf bracket 14 with lateral beams 70b at lateral opposite ends and at least one intermediate 70c beam between the lateral beams 70b. Thus, the main bracket 50 alone can have a pair of beams 70, while the modular bracket 14 with the main and extension brackets 50 and 54 can have three beams 70, including the lateral beams 70b and the intermediate beam 70c. In one aspect, all the beams 70 can have the same depth, e.g. 6 inches, and the same diameter, e.g. ¾ inch.
In another aspect, face plates 126 can be coupled to opposite distal ends of the modular bracket 14. The face plates 126 can support the lateral beams 70b. In addition, the face plates 126 can provide the modular bracket 14 with a constant thickness on the lateral ends as at an intermediate portion with the coupler plate 98. Thus, the face plates 126 can compensate for the coupler plate 98 in an intermediate position on the bracket 14 so that the bracket 14 mates with the slot 42 in the shelf 18 without wobbling. Thus, a pair of lateral face plates 126 can each be coupled to and carried by a different one of the main and extension mounting plates 58 and 82 of the main and extension brackets 54 and 58. The pair of face plates 126 can each having a bore 118 receiving the another one of the at least two main beams 70b and the extension beam 70b, respectively. The face plates 126 can have threaded fasteners 102 received through the countersunk bores 106 in the face plates 126 and engaging threaded bores 110 in the main and extension mounting plates 58 and 82 to couple the face plates 126 to the main and extension mounting plates 58 and 82. One of the face plates 126 can be a main face plate coupled to and carried by the main mounting plate 58 of the main bracket 50; while the other of the face plates 126 can be an extension face plate coupled to and carried by the extension mounting plate 82 of the extension bracket 54.
Referring to
Referring to
Various aspects of floating shelves are described and shown in U.S. Pat. No. 9,861,198, filed Mar. 30, 2016, and U.S. Provisional Patent Application No. 63/270,723, filed Oct. 22, 2021, which are hereby incorporated herein by reference.
As used in this specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a layer” includes a plurality of such layers.
In this disclosure “comprises,” “comprising,” “containing” and “having” and the like can have the meaning ascribed to them in U.S. Patent law and can mean “includes,” “including,” and the like, and are generally interpreted to be open ended terms. The terms “consisting of” or “consists of” are closed terms, and include only the components, structures, steps, or the like specifically listed in conjunction with such terms, as well as that which is in accordance with U.S. Patent law. “Consisting essentially of” or “consists essentially of” have the meaning generally ascribed to them by U.S. Patent law. In particular, such terms are generally closed terms, with the exception of allowing inclusion of additional items, materials, components, steps, or elements, that do not materially affect the basic and novel characteristics or function of the items) used in connection therewith. For example, trace elements present in a composition, but not affecting the composition's nature or characteristics would be permissible if present under the “consisting essentially of” language, even though not expressly recited in a list of items following such terminology. When using an open ended term in the specification, like “comprising” or “including,” it is understood that direct support should be afforded also to “consisting essentially of” language as well as “consisting of” language as if stated explicitly and vice versa.
The terms “first,” “second,” “third,” “fourth,” and the like in the description and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Similarly, if a method is described herein as comprising a series of steps, the order of such steps as presented herein is not necessarily the only order in which such steps may be performed, and certain of the stated steps may possibly be omitted and/or certain other steps not described herein may possibly be added to the method.
The terms “left,” “right,” “front,” “back,” “top,” “bottom,” “over,” “under,” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.
The term “coupled,” as used herein, is defined as directly or indirectly connected in an electrical or nonelectrical manner. Objects described herein as being “adjacent to” each other may be in physical contact with each other, in close proximity to each other, or in the same general region or area as each other, as appropriate for the context in which the phrase is used, Occurrences of the phrase “in one embodiment,” or “in one aspect,” herein do not necessarily all refer to the same embodiment or aspect,
As used herein, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained. The use of “substantially” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, a composition that is “substantially free of” particles would either completely lack particles, or so nearly completely lack particles that the effect would be the same as if it completely lacked particles. In other words, a composition that is “substantially free of” an ingredient or element may still actually contain such item as long as there is no measurable effect thereof.
As used herein, “adjacent” refers to the proximity of two structures or elements. Particularly, elements that are identified as being “adjacent” may be either abutting or connected, Such elements may also be near or close to each other without necessarily contacting each other. The exact degree of proximity may in some cases depend on the specific context.
As used herein, the term “about” is used to provide flexibility to a numerical range endpoint by providing that a given value may be “a little above” or “a little below” the endpoint. It is understood that express support is intended for exact numerical values in this specification, even when the term “about” is used in connection therewith.
It is to be understood that the examples set forth herein are not limited to the particular structures, process steps, or materials disclosed, but are extended to equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular examples only and is not intended to be limiting.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more examples. In the description, numerous specific details are provided, such as examples of lengths, widths, shapes, etc., to provide a thorough understanding of the technology being described. One skilled in the relevant art will recognize, however, that the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
While the foregoing examples are illustrative of the principles of the invention in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts described herein. Accordingly, it is not intended that the invention be limited, except as by the claims set forth below.
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