The present invention relates to a modular framing system, and to components for use in a modular framing assembly.
Modular frame structures are used in many industrial situations for a wide variety of applications. These applications include structures for supporting utility/service components (such as plant equipment), workstations, machine guards, gantries, enclosures, and the like.
Each modular frame system employs a set of joining components and spanning member that are interconnectable with the joining components to form the structure. The modular aspect of the system enables the construction of a structure that is most appropriate for the application, with the constraints on the construction including a working load limit that is determined by the modular frame system proprietor, and the geometric characteristics of the system components. Many modular frame systems are limited by relatively low working load limits.
In some support applications, there is a need for high structural strength and durability. By way of example, some utility/service components are required to able to survive seismic events up to a predetermined intensity, and continue operation after that event has passed. This requirement places strength and durability requirements on the supporting structures.
Where high structural strength and durability are a relevant factor for support applications, it is known to engineer and fabricate bespoke support structures. This type of structure is complex and expensive, and often has complexities for installation.
There is a need to address the above, and/or at least provide a useful alternative.
There is provided a modular framing system comprising:
In assembled frame structures, each interconnection of two or more spanning members defines a notional node point. Preferably, each joiner has a first major edge and a second major edge, the first major edge being shaped to complement at least part of the cross-sectional profile of one of the spanning members. More preferably, each joiner is shaped to accommodate one of the spanning members extending through the notional node point in three non-parallel directions in assembled frame structures. Alternatively or additionally, the first major edge is a non-planar surface that has two or more sections in which normals to the surface are convergent.
Each spanning member preferably has two opposing ends, and defines a length direction that extends between the opposing ends, and also has a substantially similar cross-sectional profile in planes that are transverse to the length direction. In at least some embodiments, the spanning members are linear in the length direction. Preferably, the external surface of the spanning members is non-cylindrical. Preferably, the spanning members are hollow and have an internal cavity. More preferably, the spanning members have generally square cross-sectional profile.
Alternatively or additionally, the first major edge includes a locating portion that is shaped to complement at least a segment of the cross-sectional profile of the spanning members.
Preferably, each of the joiners is formed such that each web portion interposes an adjacent pair of the connection portions, and wherein each connection portion in that pair is contiguous with the respective web portion.
In certain instances, each connection portion that is part of a pair of connection portions that are contiguous with an interposing web portion defines a planar mounting face, and the planar mounting faces in that pair of connection portions are co-planar. In such instances, the interposing web portion can have a substantially planar surface, and the joiner can be formed such that, for each pair of connection portions and the corresponding interposing web portion, the planar mounting faces and the substantially planar surface all lie in a common plane.
In some other instances, each connection portion that is part of a pair of connection portions that are contiguous with an interposing web portion defines a planar mounting face, and the joiner is shaped such that the planar mounting faces in that pair of connection portions are disposed in non-parallel planes. In such instances, the interposing web portion can be arcuate.
In some embodiments of the system, the plurality of joiners includes a set of first joiners, that each have two connection portions and one web portion,
The plurality of joiners can alternatively or additionally includes a set of second joiners, that each have three connection portions and two web portions,
The locating portion of the first major edge of each of the second joiners can include a concave recess that is shaped to receive the cross-sectional profile of the spanning members. Preferably, the second joiners are configured such that, in assembled frame structures a respective one of the second joiners, two spanning members secured to two of the three connection portions project outwardly away from the respective second joiner in substantially parallel and co-axial directions. Even more preferably, the second joiners are configured such that, in assembled frame structures that incorporate a respective one of the second joiners, three spanning members that are secured to the three connection portions are substantially co-planar.
The plurality of joiners can alternatively or additionally includes a set of third joiners, that each have four connection portions and four web portions,
Preferably, the third joiners have a generally annular shape, and the first major edge defines the inwardly facing edge of that annular shape.
Preferably, the locating portion of the first major edge in each joiner of the first set includes two planar segments with the two normals to those two planar segments being convergent.
Preferably, the locating portion of the first major edge in each joiner of the second set includes three planar segments with the three normals to those three planar segments being convergent.
Preferably, the locating portion of the first major edge in each joiner of the third set includes four planar segments with the four normals to those four planar segments being convergent.
Joiners of the modular framing system can be formed such that each connection portion has a normal plane that is orthogonal to the respective planar mounting face and is coincident with the through holes of the respective connection portion,
Certain joiners can be formed such that all normal planes of the connection portions additionally intersect along a straight line that is coincident with the notional node point.
In some embodiments, the web portions of at least some of the joiners include a mounting hole,
Each joiner can be configured such that each cross-brace is to project away from the respective joiner at an oblique angle to spanning members that are secured to the respective joiner. In some examples, the mounting of an end region of a respective one of the cross-braces to a respective joiner facilitates adjustment of the position of the respective end of the cross-brace relative to the mounting hole. In some alternative examples, the cross-brace includes an adjuster with which to adjust the effective length.
The cross-braces can include any of threaded rod, a channel strut, cable, wire.
At least some of the joiners are each formed of material having a constant thickness. Preferably, each spanning member has a predetermined nominal wall thickness, and minimum thickness of the joiners is greater than the predetermined nominal wall thickness. More preferably, the ratio of the minimum thickness of the joiners to the predetermined nominal wall thickness is at least 1.5:1. Even more preferably, the ratio of the minimum thickness of the joiners to the predetermined nominal wall thickness is in the range of 1.75:1 to 2.25:1.
In some examples, some or all of the joiners have a plate-like formation. In some other examples, some or all of the joiners are formed by folding plate material.
The modular framing system can further comprise a plurality of feet for connecting frame structures assembled from the system to a supporting structure, wherein each foot includes:
In at least some embodiments, the mating portion includes one or more through holes through which to pass a fastener to secure the foot and mated spanning member to one another.
In some embodiments, the mating portion is a sleeve formation that is shaped to receive an end portion of one of the spanning members. Each foot can further comprise one or more gussets that are each attached to the external surface of the sleeve formation and the opposing face of the base plate.
Preferably, the base plate includes one or more mounting holes for use in connecting the respective foot to the support structure.
The modular framing system can further comprise a plurality of angle connection brackets that each have:
In some examples, the intermediate portion of respective angle connection brackets are shaped such that the planar mounting faces in that pair of connection portions are disposed in perpendicular planes. In some alternative or additional angles, the intermediate portion of respective angle connection brackets are shaped such that the planar mounting faces in that pair of connection portions are disposed in oblique planes.
In some other examples, the intermediate portion can include a bridging section that includes a mount to which a cross-brace is mountable in assembled frame structures that incorporate the respective angle bracket. Preferably, the bridging section extends obliquely to the planar mounting faces of the respective angle connection bracket.
The modular framing system can further comprise a plurality of packing spacers,
The modular framing system can further comprise a plurality of mounting shoes that each include:
Preferably, at least some of the mounting shoes each have a pair of wings, wherein each of the pair of wings projects from a respective lateral wall of the saddle.
The modular framing system can further comprise a plurality of couplers that each include:
Preferably, each coupler further includes tines that project outwardly from the hub portion, each tine being adjacent one of the tongue portions and having one or more through holes,
The couplers can have two to six tongue portions. Preferably, each tongue portion of each coupler is aligned with one of three orthogonal axes that are centred on the respective hub portion.
In at least some embodiments, the fasteners have a shank with an external thread. In some embodiments, the through holes in the connection portions of the joiners have a clearance fit with respect to the thread diameter of the fasteners.
In some examples, the fasteners have a tip with a self-drilling formation, whereby the fasteners form holes in the spanning members during installation.
In some alternative examples, the fasteners are bolts. The spanning members may have holes formed in end region to mate with through holes in the connection portions of the joiners.
The modular frame system can additionally comprise a plurality of connectors for use in connecting a service component such that service component is supportable by a frame structure that is assembled from the system, wherein each connector has:
Preferably, the first formation is shaped to extend at least partially circumferentially around a spanning member. More preferably, the first formation has a general C-shaped form.
The second formation can be in the form of a tab formation that extends from and/or is integral with the first formation. The tab formation can have mounting holes through which to pass the shank of a fastener.
The second formation can alternatively or additionally included a threaded shank that projects outwardly from the first formation.
There is also provided a joiner for a modular framing system that includes hollow spanning members that have a predetermined nominal wall thickness, and fasteners, the joiner comprising:
Preferably each connection portion has at least two through holes.
The connection portions of the joiner are preferably configured such that the intersection of the longitudinal directions of each of the two or more spanning members that are secured to the connection portions defines a notional node point.
Preferably, each joiner has a first major edge and a second major edge, the first major edge being shaped to accommodate one of the spanning members extending through the notional node point in at least two non-parallel directions in frame structures assembled using the joiner. More preferably, the first major edge of each joiner is shaped to accommodate one of the spanning members extending through the notional node point in three non-parallel directions. Alternatively or additionally, the locating portion of the first major edge is a non-planar surface that has two or more convergent normals.
In some embodiments, the locating portion of the first major edge includes two planar segments with the two normals to those two planar segments being convergent.
In some alternative embodiments, the locating portion of the first major edge includes three planar segments with the three normals to those three planar segments being convergent.
In some further alternative embodiments, the locating portion of the first major edge includes four planar segments with the four normals to those four planar segments being convergent.
Alternatively or additionally, the first major edge includes a locating portion that is shaped to complement at least a segment of the cross-sectional profile of the spanning members.
Preferably, the joiner is formed such that each web portion interposes an adjacent pair of the connection portions, and wherein each connection portion in that pair is contiguous with the respective web portion.
In certain instances, each connection portion that is part of a pair of connection portions that are contiguous with an interposing web portion defines a planar mounting face, and the planar mounting faces in that pair of connection portions are co-planar. In such instances, the interposing web portion can have a substantially planar surface, and the joiner can be formed such that, for each pair of connection portions and the corresponding interposing web portion, the planar mounting faces and the substantially planar surface all lie in a common plane.
In some other instances, each connection portion that is part of a pair of connection portions that are contiguous with an interposing web portion defines a planar mounting face, and the joiner is shaped such that the planar mounting faces in that pair of connection portions are disposed in non-parallel planes. In such instances, the interposing web portion can be arcuate.
In some embodiments, the joiner has two connection portions and one web portion, whereby spanning members secured to the joiner project outwardly away from the joiner in up to two directions. The joiner can consist only of two connection portions and one web portion.
In some other embodiments, the joiner has three connection portions and two web portions, whereby spanning members secured to the joiner project outwardly away from the respective second joiner in up to three directions. The locating portion of the first major edge of the joiner can include a concave recess that is shaped to receive the cross-sectional profile of the spanning members.
The joiner can consist only of three connection portions and two web portions. Preferably, the joiner is configured such that two spanning members secured to two of the three connection portions project outwardly away from the joiner in substantially parallel and co-axial directions. Even more preferably, the joiner is configured such that three spanning members that are secured to the three connection portions are substantially co-planar.
In some embodiments, the joiner has four connection portions and four web portions, whereby spanning members secured to the joiner project outwardly away from the joiner in up to four directions. The joiner can consist only of four connection portions and four web portions. In such embodiments, the joiner can have a generally annular shape, and the first major edge defines the inwardly facing edge of that annular shape.
Preferably, each connection portion has at least two through holes.
The joiner can be formed such that each connection portion has a normal plane that is orthogonal to the respective planar mounting face and is coincident with the through holes of the respective connection portion, and wherein the normal planes intersect the notional node point of the joiner.
The joiner can be formed such that all normal planes of the connection portions additionally intersect along a straight line that is coincident with the notional node point.
In some embodiments, each web portion of the joiner includes a mounting hole for use in mounting a cross-brace to the joiner.
In order that the invention may be more easily understood, embodiments will now be described, by way of examples only, with reference to the accompanying drawings, in which:
As will be apparent from
Frame structures assembled from the modular frame system are suitable for supporting plant, equipment, service components and the like. Typically, frame structures used for these purposes are secured to a building, internally or externally, and/or on a foundation. Further, frame structures assembled from the modular frame system are suitable for supporting both dead loads (in other words, static loads that are applied to the frame structure by gravity acting on a supported component), and dynamic loads (including lateral forces that applied to the frame structure itself or by movement of a supported object, and transient vertical forces). As will be appreciated by those skilled in the art, dynamic loads can be induced by environmental events (such as wind loads, ground borne vibrations and impulses, and seismic activity), or by movement of a supported object (such as torque loads, vibrations, etc. that are generated by the supported object).
In this particular embodiment, each spanning member 5 has two opposing ends 6a, 6b, and defines a length direction E that extends between the opposing ends 6a, 6b that each have an end face 7.
For simplicity in this example, the spanning members 5 are linear in the length direction E However, it will be appreciated that in some instances, it may be desirable or necessary for some or all of the spanning members in a system to be non-linear in the length direction. Further, each spanning member 5 has a substantially similar cross-sectional profile in planes that are transverse to the length direction E As indicated in
The end face 7 at each end 6a, 5b is in a plane that is transverse to the length direction E of the respective spanning member 5. As shown in
The two connection portions 12 are contiguous with the web portion 14. In other words, the joiner 10 is of unitary construction. As such the delineation into the connection portions 12 and web portion 14 arise from the function of the parts of the joiner 10 (described below in further detail), and are functional/notional, rather than structural. In
The joiner 10 has a first major edge 16, and a second major edge 18. As discussed in further detail below, the first major edge 16 has a locating portion that is shaped to complement at least part of the cross-sectional profile of one of the spanning members 5. In other words, the locating portion of the first major edge 16 is shaped to complement at least a segment of the cross-sectional shape of the external outer surface 9 in directions transverse to the length direction E of the spanning members. Two minor lateral edges 20 each extend between the first and second major edges 16, 18.
The joiner 10 of this embodiment has a plate-like formation. As will be apparent particularly from
In this example, the first major edge 16 of the joiner 10 is shaped to substantially complement two adjacent planar faces of the external outer surface 9 and the chamfer that interposes the two adjacent planar faces of the spanning member 5, when the spanning member is arranged with the length direction E being normal to the two planar major faces 22. The first major edge 16 includes a fillet that has a radius that is greater than the chamfers of external outer surface 9.
Each connection portion 12 of the joiner 10 has through holes 24 through which to pass one of the fasteners to secure the joiner 10 to one of the spanning members 5. In the example of
As is particularly apparent from
Each interconnection of two or more spanning members 5 with the structure 2 defines a notional node point. In this example, each notional node point is defined by the longitudinal axes of the spanning members 5. In
The spacing of the two connection portions 12 of the web portion 14 also spaces the two spanning members 5a, 5b, rotationally and translationally with respect to one another. To this end, in the particular example illustrated in
In an example in which the spanning members 5a, 5b and the joiner 10 are all made of the same material, it is most likely that failure of the interconnection will occur in the fasteners 26. However, as will be appreciated, the size, form, and number of fasteners 26 (and also the through holes 24) can be tailored to facilitate management of service loads in the structure.
As shown in
When dynamic loads are applied to the frame structure 2, the distribution of forces on the spanning members 5 can act to generate forces acting through the notional node points NP, and torque acting about the notional node points NP. The interconnection of the spanning members 5 by the joiners 10 resists those generated forces and torques.
In the example illustrated in
The web portion 14 includes a mounting hole 28 that is suitable for mounting a cross-brace, as is described in further detail in connection with
The three spanning members 5 are arranged to project outwardly from a notional node point NP (shown in
The arrangement of the three joiners 10 at the interconnection between the three spanning members 5 results in the interconnection having substantially equal strength properties in each orthogonal direction. However, as will be evident from
For each of spanning members 5a, 5b, the respective four joiners 10 are secured to three of the four planar faces of the external outer surface. To accommodate this arrangement, the connection portions 12 of two of those four joiners 10 are overlapped. As will be appreciated, for one of these joiners in the group of four (joiner 10x in these Figures) this configuration creates an offset separation between the connection portion 12 of that the joiner 10x and the external outer surface of the other spanning member 5 to which that joiner 10x is secured. The modular framing system includes packing spacers 30 (shown in further detail in
One of the end faces of each spanning member 5c, 5d is in abutment with the external outer surface of spanning member 5a. Accordingly, end regions of those spanning members 5c, 5d are disposed within the locating portions of two of the joiners (joiners 10y in
As will be appreciated, in
Referring particularly to
In this embodiment, the mating portion is in the form of a sleeve formation 36 that is shaped to receive an end portion of one of the spanning members. To this end, the internal dimensions of the sleeve formation 36 provide at least a clearance fit for the spanning member 5.
The base plate 34 has a primary face (not visible in the Figures) that faces towards the supporting structure to which the respective foot 32 is connected. The sleeve formation 36 is attached to the base plate 34 on the opposing face to the primary face. In the orientation of the foot 32 that is illustrated in
As shown in
The foot 32 also has gussets 40 that are each attached to the external surface of the sleeve formation 36 and the upper face 35 of the base plate 34. The gussets 40 provide increased attachment and rigidity to the sleeve formation 36.
The base plate 34 includes mounting holes 42 (shown in
The modular frame system provides benefits of enabling frame structures of different shapes and configurations to be constructed using standardised components (such as joiners 10 and feet 32), together with spanning members 5 formed of readily available, non-proprietary materials and fasteners 26. By way of example, in module frame systems that use structural steel square tube for the spanning members, the lengths of spanning members can be selected to suit the desired application, and obtained at low cost. Further, the joiners 10 and fasteners 26 interconnect the spanning members with a high level of structural strength and rigidity. Within pre-determined limits, the assembled frame structures can be rated to withstand seismic events up to a certain magnitude, and/or to withstand exposure to elevated temperatures in accordance with fire safety regulations.
Assembly of the frame structure 2 from the components of the modular frame system can involve:
In embodiments in which the fasteners 26 have a tip with a self-drilling formation, Steps 2, 3 and 4.2 can involve installing each fastener 26 in one of the through holes 24 in the connection portions 12 of the respective joiner 10, and driving that fastener 26 to form a hole in the wall of the spanning member 5 and then to engage the spanning member 5.
In some alternative embodiments in which the fasteners 26 include a nut and bolt pair, each of Steps 2, 3 and 4.2 can additionally involve forming a hole in the respective spanning member 5.
In some instances, it may be desirable or necessary for the assembly method to additionally involve establishing a permanent or temporary non-structural connection between the joiner and the spanning member(s) prior to installing the fasteners. Examples of such permanent or temporary non-structural connections include clamps, jigs, rapid fixing adhesive materials (particularly pressure sensitive adhesive—for example, in the form of double-sided tape).
The joiners 10 are configured to enable the cross-brace 54 to project away from the respective joiners 10 at an oblique angle to spanning members 5 that are secured to those same joiners 10, as illustrated in
In the example of
The joiner 110 has three connection portions 112, and two web portions 114. Each of the two web portions 114 interposes an adjacent pair of the connection portions 112. In
The joiner 110 can be used in interconnections such as those shown in
Part of another spanning member 5 of the assembled frame structure that incorporates joiner 110 can be disposed in the locating portion of the first major edge 116.
The joiner 210 has four connection portions 212, and four web portions 214. Each of the four web portions 214 interposes an adjacent pair of the connection portions 212.
In
The joiner 210 has a generally annular shape. As shown in
The joiner 210 can be used in interconnections such as those shown in
Part of another spanning member 5 of the assembled frame structure that incorporates joiner 210 can be disposed in the aperture that is formed by the first major edge 216.
The joiner 310 has features that are similar to those of joiner 10, and in
The joiner 310 has two outer connection portions 346, and two arcuate interposing web portions 348. Each arcuate interposing web portion 348 is contiguous with one of the connection portions 312 and one of the outer connection portions 346. The arcuate interposing web portions 346 are shaped such that the outer connection portions 346 are orthogonal to the plane of the connection portions 312 and web portion 316. Further, the two outer connection portions 346 are in planes that are orthogonal to one another.
Each outer connection portion 346 has through holes 324 through which to pass one of the fasteners to secure the joiner 310 to one of the spanning members 305.
As will be evident from
The joiner 410 has features that are similar to those of joiner 10, and in
The joiner 410 has four connection portions 412 and two web portions 416. The joiner 410 additionally has two outer connection portions 446, and two outer arcuate interposing web portions 448. Each outer arcuate interposing web portion 448 is contiguous with one of the connection portions 412 and one of the outer connection portions 446. The arcuate interposing web portions 448 are shaped such that the outer connection portions 446 are orthogonal to the plane of the adjacent connection portion 412 and web portion 416.
A central arcuate interposing web portion 449 is contiguous with two of the connection portions 412, and is shaped such that the two web portions 416 are in orthogonal planes. By virtue of the central and outer arcuate interposing web portions 448, 449, the two outer connection portions 446 are co-planar.
As will be evident from
Bracket 502 additionally has a bridging section 503 that has a mount to which a cross-brace is mountable.
Saddle connectors 505a, 505c similarly have generally C-shaped formations with through holes 548 through which to pass fasteners 26 of the system to secure the saddle connector to a spanning member 5. Saddle connector 505c has two tab formations 527 that each have a mounting hole 528 through which to pass a fastener, such as a bolt shank, threaded rod, or the like. Saddle connector 505b has a single tab formation 527 with a mounting hole 528. Using fasteners that extend through the mounting holes 548, a service component can be fastened to the respective saddle connector 505a, 505b, 505c, as is described in further detail in connection with
The assembled frame structure 2a supports a cable tray S1 in which a set of cables are laid. To this end, the structure 2a has a pair of trapeze subassemblies. Each trapeze subassemblies has a pair of saddle connectors 505a that are secured to one of the spanning members 5 using self-drilling screws. A length of threaded rod 570 is connected to the through holes 548 of saddle connectors 505a. A length of strut channel 572 extends transversely between the lower ends of the threaded rods 570 using strut nuts to form the connection. The cable tray S1 is supported on top of the length of strut channel 572, and may be secured thereto with fasteners.
Pipe S4 by supported on lengths of strut channel 572 that are parts of suspended trapeze subassemblies of similar form to the trapeze subassemblies shown in
Pipe S5 is suspended from the structure 2b by pipe clamps 575 and threaded rod 570, and saddle connectors 505b.
The joiner 610 has two connection portions 612, and a web portion 614 that interconnects the adjacent pair of connection portions 612. Further, the web portion 614 spaces the adjacent pair of connection portions 612. The web portion 614 interposes the pair of the connection portions 612. Each connection portion 612 is contiguous with the web portion 614.
As will be apparent from the Figures and the description that follows, the joiner 610 is suitable for being secured to two spanning members 5 within a modular frame system.
The joiner 610 has a first major edge 616, and a second major edge 618. As discussed in further detail below, the first major edge 616 has a locating portion that is shaped to complement at least part of the cross-sectional profile of one of the spanning members 5. In other words, the locating portion of the first major edge 616 is shaped to complement at least a segment of the cross-sectional shape of the external outer surface 9 in directions transverse to the length direction of the spanning members. Two minor lateral edges 620 each extend between the first and second major edges 616, 618.
The joiner 610 of this embodiment has a plate-like formation. The two major faces 622 (one of which is shown in
Each connection portion 612 of the joiner 610 has nine through holes through which to pass fasteners to secure the joiner 610 to a respective one of the spanning members 5. In the example of
In this particular example, through holes 624a are intended for use with bolts that pass through the joiner 610 and also through the spanning member 5. Through holes 624a are intended for use with self-drilling screws that pass through the joiner 610 and through the wall of the spanning member 5. It will be appreciated that in some other embodiments, the number of holes the sets of through holes may differ from that shown in
It will be appreciated that the modular frame system described above provides significant flexibility to interchange supporting styles and/or components for various services. The support styles/components used in any particular instance will depend on a number of factors. These factors may include regulatory considerations, access to the service (before, during and after installation), engineering requirements, and/or others.
Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
Number | Date | Country | Kind |
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2021900523 | Feb 2021 | AU | national |
2021901267 | Apr 2021 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2022/050160 | 2/28/2022 | WO |