This invention relates generally to a type of free-standing ballasted guardrail system.
Temporary protective guardrails or balustrade systems are crucial safety measures employed on rooftop surfaces and elevated structures, to safeguard personnel from the risk of falling off edges during construction or maintenance activities.
These temporary safety installations are designed with the primary objective of providing a reliable protective barrier that can arrest a person's fall, thus preventing potentially severe injuries.
The installation process typically involves a step-by-step safety approach. Firstly, the perimeter of the roof or structure is carefully assessed to determine the optimal locations for the guardrails. Once identified the guardrails are securely anchored to the roof surface, using specialised clamps or brackets that do not compromise the structural integrity of the roof or structure. These systems are often adjustable to accommodate various roof profile and surface configurations and applications.
Overall, these guardrail systems play a pivotal role in fostering a secure working environment at heights, by mitigating the risk of falls and enhancing the overall safety of personnel working on rooftops and elevated structures.
One common type of guardrail system that utilises ballasted counterweights is the non-penetrating or free-standing ballasted guardrail system. This system is particularly useful in situations where it is not feasible or permissible to secure the guardrail directly to the roof surface. The free-standing design of this guardrail system involves a series of posts or stanchions, that are strategically placed along the perimeter of the roof or structure. These posts or stanchions are connected by horizontal guardrails to create a protective barrier.
The key innovation in this guardrail system lies in the use of ballasted counterweights to provide stability, and prevent the guardrails from tipping over. Typically large and heavy counterweights such as concrete blocks act as a stabilising force, by anchoring the guardrail system in place without the need for penetration or attachment to the roof or surface itself. The weight and strategic placement of the counterweights are carefully calculated, to ensure that the guardrail system complies with safety standards and regulations, and effectively resists the forces that may be applied to it.
The advantage of a non-penetrating guardrail system with counterweights is its minimal impact on the roof or structure surface. It can be easily installed and removed without causing damage to the roof membrane, making it an ideal solution for temporary safety applications or situations, where maintaining the integrity of the roof or structure is a priority.
The described modular free-standing ballasted guardrail system comprises several components, including a support foot, a guardrail stanchion attachable to the support foot, a leverage bar also attachable to the support foot, and a counterweight base.
In a first possible configuration, the counterweight base is attached directly to the support foot without the leverage bar, and preferably presses down directly on the support foot. In a second possible configuration, the counterweight base is attached directly to the leverage bar and is separated from the support foot.
In a third possible configuration, an additional counterweight base is stacked on top of the first one, with both being attached directly to the support foot.
In a fourth possible configuration, additional counterweight bases are stacked on top of the leverage bar. In a fifth possible configuration, the counterweight base is attached directly to the support foot, and an adjacent additional counterweight base is attached directly to the leverage bar.
These various configurations of the modular free-standing ballasted guardrail system accordingly offer distinct advantages in addressing different safety and structural requirements. In the first configuration, the counterweight base attached directly to the support foot provides a straightforward and low-profile solution. The counterweight base preferably presses directly on the support foot for frictional engagement against the roof surface without penetration. A friction enhancing pad attached to the proximal end of the support foot, may operably interface the undersurface of the support foot.
The second configuration introduces flexibility by attaching the counterweight base to the leverage bar, allowing for a spatial separation from the support foot, and providing cantilever leverage for enhanced resilience against the guardrail tipping over. This spatial separation in the second configuration also enables a more versatile positioning of the counterweight base, facilitating specific guardrail system applications.
In the third and fourth configuration, stacking counterweight bases directly onto the support foot or leverage bar, enhances the weight and stability of the guardrail system and provides an option for increased load-bearing capacity.
Lastly in the fifth configuration, attaching the counterweight base directly to the support foot, and attaching an adjacent additional counterweight base directly to the leverage bar, provides a further option for a low-profile installation and increased load-bearing capacity.
The ability to choose from these various configurations, allows the modular free-standing ballasted guardrail system to be tailored to different working environments and safety requirements, providing a versatile and effective solution for personnel fall protection on rooftops and elevated structures.
Preferably the guardrail system uses a set of T-head bolts for modular assembly, to facilitate easy and adjustable attachment of the stanchion, the leverage bar, and the counterweight bases to the support foot. This design enables quick insertion into and sliding along the various attachment channels, providing a degree of flexibility during assembly. The T-head bolts permit secure engagement by means of a twisting motion, allowing them to lock into place for fitting with flanged serrated hexagon locknuts and flat round washers, ensuring stability and preventing unintentional disassembly of the guardrail system components. This feature facilitates efficient and straightforward installation, making the modular assembly process user-friendly and adaptable to various configurations and applications.
An optional toe board enhances safety by providing a protective barrier at the base of the guardrail. The toe board is attachable to the support foot of the guardrail system by means of an attachment bracket. This bracket featuring a web, a toe board engaging flange and a support foot engaging flange, facilitates secure attachment to the support foot by means of a T-head bolt and hexagon locknut. The toe board itself has dual rear side longitudinal attachment channels interfacing with two spaced notches on the attachment bracket engaging flange, and facilitating secure attachment by means of cup-head bolts and hexagon locknuts. This configuration creates a sturdy toe board that effectively prevents objects or debris from falling off the edge of the protected rooftop or structure area, further ensuring the safety of personnel working in proximity to the guardrail system.
Other aspects of the invention are also disclosed.
Notwithstanding any other forms which may fall within the scope of the present invention, preferred embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings in which:
A modular free-standing ballasted guardrail system 100 comprises a support foot 101, a guardrail stanchion 102 attachable to the support foot 101, a leverage bar 103 attachable to the support foot 101, and a counterweight base 104.
A series of stanchions 102 in alignment support a horizontal guardrail 148. In the embodiments shown, the horizontal guardrail 148 comprises a cylindrical cross-section 149 and a pair of parallel flanges 150, defining a gap therebetween which accommodates an upper end of the stanchion 102.
In a fourth configuration of the guardrail system 100 (not shown), the counterweight base 104 and the additional counterweight base 104A are stacked on top of the leverage bar 103.
In a fifth configuration of the guardrail system 100 (not shown), the counterweight base 104 engages the support foot 101 directly, and the leverage bar 103 engaging the support foot 101 runs thereunderneath, to be engaged by the additional counterweight base 104A adjacent to the counterweight base 104. Further additional counterweight bases 104A may be stacked on top of the counterweight base 104 and/or the additional counterweight base 104A.
The counterweight base 104 may consist of a shell of durable plastic such as HDPE, which is ballasted by injecting cement or water.
These portions 105 and 106 may be angled at less than 90° with respect to each other, such that the stanchion 102 is angled towards the counterweight base 104. A pair of parallel bracing flanges 107 may integrally brace the channel portions 105 and 106 apart.
With further reference to
As such, attaching the stanchion 102 to the support foot 101 may require inserting and aligning the T-head bolt 109 into the attachment channel 108, and screwing the hexagon locknut 111 onto the stem thereof. The lower end of the stanchion 102 can then be inserted into the stanchion engaging channel 105, and the T-head bolt 109 slid along the attachment channel 108 until the stem thereof locates into the proximal notch 110. The hexagon locknut 111 may then be tightened to lock the stanchion 102 into the support foot 101.
Preferably the stanchion engaging channel 105 of the support foot 101 may have opposing proximal notches 110 for interfacing either of the respective dual attachment channels 108 of the stanchion 102.
The leverage bar 103 may define a longitudinal attachment channel 112 engageable by means of a T-head bolt 114. Furthermore, the leverage bar engaging channel 106 of the support foot 101 may have a distal notch 115 to accommodate the stem of the T-head bolt 114, and wherein a hexagon locknut 116 tightens on the stem against the distal notch 115, to lock the leverage bar 103 into the leverage bar engaging channel 106.
As such, attaching the leverage bar 103 to the support foot 101 may be similar to the aforedescribed procedure, wherein the T-head bolt 114 is inserted and aligned into the attachment channel 112 of the leverage bar 103, and the hexagon locknut 116 screwed onto the stem thereof. The proximal end of the leverage bar 103 can then be inserted into the leverage bar engaging channel 106 of the support foot 101, and the T-head bolt 114 slid along the attachment channel 112 until the stem thereof engages within the distal notch 115. The hexagon locknut 116 can then be tightened against the distal notch 115 thereby locking the proximal end of the leverage bar 103 into the support foot 101.
With further reference to
Longer T-head bolts 122A may be used to secure additional stacked counterweight bases 104A to the leverage bar 103. The counterweight base 104 may define an upper surface channel within which the aperture 117 is recessed, to accommodate the hexagon locknut 118 and the flat round washer 119, and to reduce or eliminate snag points.
With further reference to
The T-head of the bolt 122 is configured to insert through the proximal aperture 117A of the counterweight base 104 and into the aperture 121 of the support foot 101. The aperture 121 is elongate to facilitate inserting the head of the T-head bolt 122 therethrough, and to lock around the aperture 121 when the head is twisted out of alignment.
A hexagon locknut 124 which may interface a flat round washer 125 on a stem of the T-head bolt 122, thereby tightens against the proximal aperture 117A to lock the counterweight base 104 directly onto the support foot 101.
With further reference to
The friction enhancing pad 126 may have friction profile formations 146 thereunder, such as of an integral ribbed or comb structure. As can be appreciated from the first configuration shown in
With further reference to
With further reference to
Further to
The attachment bracket 136 may have a web 137 orthogonally interfacing a toe board engaging flange 138 and a support foot engaging flange 139. As illustrated, the support foot engaging flange 139 may be at an angle with respect to the web 137, to correspond with the stanchion engaging channel 105 which is set at less than 90 degrees with respect to the leverage bar engaging channel 106.
The support foot engaging flange 139 may comprise a slotted aperture 140 whereby the attachment bracket 136 may be attached to the support foot 101, by means of the same afore described T-head bolt 109 and hexagon locknut 111, as used for locking the stanchion 102 to the stanchion engaging channel 105.
The toe board 135 may define a pair of rear side longitudinal attachment channels 152, and wherein the toe board engaging flange 138 may comprise correspondingly spaced notches 141. Cup head bolts 142 may be slidably inserted into the respective attachment channels 152, and slid therealong into alignment with the notches 141, whereafter they may be secured by means of hexagon locknuts 143.
The foregoing description for purposes of explanation, used specific nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that specific details are not required in order to practise the invention. Thus the foregoing descriptions of specific embodiments of the invention are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, as obviously many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to best utilise the invention and various embodiments, with various modifications as are suited to the particular use contemplated. It is intended that the following claims and their equivalents define the scope of the invention.
Number | Date | Country | Kind |
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2022903834 | Dec 2022 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2023/051290 | 12/13/2023 | WO |