The present invention relates to respiratory protection devices and respirators.
Respiratory protection devices (also referred to as respirators) provide breathable air supply to a wearer and are used in a variety of different applications. The respirators can be used during fires, military operations, and hazardous industrial applications where the natural air supply may be contaminated. In addition to providing a clean air source to the nose and mouth for breathing when provided with a suitable filter, full-face respirators also protect the eyes and face from harmful or irritating gases and other substances. The devices can further include mounts for detachable and replaceable filter elements or connection to air supply.
According to one aspect of the present disclosure, a full-face respirator apparatus includes a face shield including a first aperture, a second aperture, and a third aperture. The apparatus further includes a first connection interface positioned at the first aperture. The first connection interface is to removably connect the first aperture with a first respirator component. The apparatus further includes a second connection interface positioned at the second aperture. The second connection interface is to removably connect the second aperture with a second respirator component. The second connection interface has a structure different from the first connection interface. The apparatus further includes a third connection interface positioned at the third aperture. The third connection interface is to removably connect the third aperture with a third respirator component. The third connection interface has a structure different from the first connection interface and the second connection interface.
According to one aspect of the present disclosure, a full-face respirator apparatus includes a face shield including a first aperture, a second aperture, and a third aperture. The apparatus further includes a first connection interface positioned at the first aperture. The apparatus further includes a first respirator component including a plug, an inhalation valve with a bayonet connector to connect to a complementary bayonet connector of an air supply component or a plug, or a microphone device. The first connection interface is configured to removably connect the first aperture with the first respirator component. The apparatus further includes a second connection interface positioned at the second aperture. The apparatus further includes a second respirator component including an exhaust valve, a voice diaphragm, or a radio transmitter or receiver device. The second connection interface is configured to removably connect the second aperture with the second respirator component. The second connection interface has a structure different from the first connection interface. The apparatus further includes a third connection interface positioned at the third aperture. The apparatus further includes a third respirator component including an inhalation valve with a thread to connect to a complementary thread of an air supply component or a plug, or an exhaust valve. The third connection interface is configured to removably connect the third aperture with the third respirator component. The third connection interface has a structure different from the first connection interface and the second connection interface.
Various other objects, advantages, features, and characteristics of the present invention, as well as the methods of operation and functions of related structural elements, and the combination of parts and economies of development and manufacture, will become readily apparent to those of ordinary skill in the art upon consideration of the detailed description below with reference to the accompanying drawings, all of which form a part of this specification.
A further understanding of the present invention can be obtained by reference to preferred embodiments set forth in the illustrations of the accompanying drawings. The drawings are not intended to limit the scope of this invention, but merely to clarify and exemplify the invention. Accordingly, a more complete appreciation of the present invention and many of the attendant aspects thereof may be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings.
There are a number of respirator types in common use. Full face respirators typically include a face shield (sometimes called a lens), a face seal for mounting the face shield about the face of a wearer, and a port for providing an air supply to the wearer's face. Many of these respirator designs inhibit the use of different types and configurations of air supplies, filters, and accessories. Often a user will have to possess different respirators for different purposes.
Different types of filters may be used depending on the type of contaminant the respirator must guard against. In general, there are particulate, gas, or combination particulate/gas filters and/or canisters. Filters may utilize multiple different sizes and types of industry standard connection ports which are used to attach and seal the filter to the respirator. Such filters are often classified according to their efficiency or capacity. For example, a filter class may describe the maximum concentration of toxic substances it can handle, or how efficiently (by percentage) toxic particles are filtered from the air.
Filters may utilize multiple different sizes and types of industry standard connection ports which are used to attach and seal the filter to the respirator. Two common industry standard filter connections are the bayonet type and the 40 mm NATO connection. It is often the case that two separate and distinct full-face respirators are needed for each of the filter attachment designs described.
Many currently available full-face respirators designs have permanently installed parts and components that are not readily interchangeable. Attempting to change components on some designs may cause damage to the respirator. In addition, many known designs make necessary maintenance and repair difficult. Lack of component interchangeability and inconvenient maintenance procedures cause many users to simply purchase several specialized full-face respirators. This results in greater expense and less convenience to users. Furthermore, respirator manufacturers often need to support a large line of different models, which increases complexity and cost.
The present invention provides solutions to the above-described problems of the prior art and to other problems in the art, by way of a full-face respirator apparatus that may be fitted with various different components, such as bayonet connectors, 40 mm NATO connectors, and other components, while still maintaining compliance with various global and government filtration standards. This present invention also facilitates routine maintenance and repair and reduces the need to manufacture and purchase multiple respirators of various different designs.
The present disclosure is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents which operate in a similar manner. Specific embodiments that may be practiced are shown by way of illustration and explanation. The embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments, and it is to be understood that logical, mechanical, and other changes may be made without departing from the scope of the embodiments. The following detailed description is therefore not to be taken in a limiting sense. In describing exemplary embodiments of the present invention illustrated in the drawings, specific terminology is employed for sake of clarity.
The face seal 60 surrounds the wearer's face and forms a seal against the wearer's face. The face seal 60 may include a resilient seal element, such as a gasket or foam material, couplable with the relatively rigid frame 64, which may be termed a “clamshell”.
The attachment points 70 may be provided at various locations around the face seal 60. The attachment points 70 allow for adjustable and/or removeable attachment of a harness to secure the respirator apparatus 50 to the wearer's head and apply a force to effect sealing of the face seal 60 against the wearer's face. Each attachment point 70 includes a fastener 72, such as a clip or buckle component, for connecting to a complementary fastener of a harness. The fastener 72 may be a quick-connect/quick release fastener to allow quick donning/removal of the full-face respirator apparatus 50.
The face shield 100 is a relatively thin curved body that protects the wearer's face and forms a major component of the air-tight seal of the full-face respirator apparatus 50. The face shield 100 may be made of a single piece of material, such as a transparent, semi-transparent, or translucent plastic, such as polycarbonate, glass, or similar material. The face shield 100 may include a surface finish or treatment, such as a mirrored finish, non-reflective coating, tint, anti-fog, etc. The face shield 100 is permanently or removably attached to the face seal 60. The perimeter of the face shield 100 may be sandwiched between the face seal 60 and the clamshell 64. The clamshell 64 may be removable from the face seal 60 to allow decoupling and removal of the face shield 100. In various embodiments, the face seal 60, clamshell 64, and face shield 100 are mutually couplable to form an assembly that may be disassembled and reassembled by hand or with hand tools.
The face shield 100 includes a first aperture 106, a second aperture 102, and a third aperture 104. The apertures 102, 104, 106 may be integrally formed within the face shield 100. For example, the face shield 100 may be an injection molded piece of plastic where the apertures 102, 104, 106 are defined by the mold cavity and/or mold inserts.
The full-face respirator apparatus 50 further includes a first connection interface 214 positioned at the first aperture 106, a second connection interface 210 positioned at the second aperture 102, and third connection interface 212 positioned at the third aperture 104.
The first connection interface 214 is configured to removably connect the first aperture 106 with a first respirator component. In the example configuration depicted, the first respirator component is a plug. Also shown is an annular seal 80 positioned within a groove in the surface of the face shield 100 to seal against the plug. The annular seal 80 may be a gasket, O-ring, or similar seal.
The second connection interface 210 is configured to removably connect the second aperture 102 with a second respirator component. The second connection interface 210 has a structure that is different from the first connection interface 214.
The third connection interface 212 is configured to removably connect the third aperture 104 with a third respirator component. The third connection interface has a structure that is different from the first connection interface 214 and the second connection interface 210.
The connection interfaces 210, 212, 214 having different structures allows the full-face respirator apparatus 50 to support a wide variety of respirator components and thus have a wide range of configurations. Differences in connection structures of connection interfaces may include differences in shape, size, the presence/absence of knuckles, the number of knuckles, the arrangement of knuckles, the presence/absence of notches, the number of notches, the arrangement of notches, and so on.
The full-face respirator apparatus 50 may further include a head lamp attachment structure 90 positioned at a top of the face shield 100 to receive the removable connection of a head lamp (not shown). The head lamp attachment structure 90 may be attached to the clamshell 64.
As mentioned above, the face shield 100 may be formed of a transparent or translucent material, such as polycarbonate or silicate glass, to provide a high level of visibility. The face shield may be curved or dished for enhanced user field of view and comfort. The connection interfaces 210, 212, 214, 216 are preferably formed integrally into the apertures 102, 104, 106, 108 such as by molding of the face shield as a single piece. The connection interfaces 210, 212, 214, 216 may be formed separately and secured within each aperture in an airtight fashion. If the connection interfaces 210, 212, 214, 216 are detachable, each aperture 102, 104, 106, 108 may be adapted to detachably receive an interface 210, 212, 214, 216, respectively, in an airtight, locking fashion. Each aperture 102, 104, 106, 108 may be threaded or the like to receive the connection interfaces 210, 212, 214, 216. Alternatively, the connection interfaces 210, 212, 214, 216 may be permanently secured within the aperture, such as with an adhesive or by using thermal bonding.
Each connection interface 210, 212, 214, 216 is for detachably coupling a respirator component thereto. Respirator components may include filter assemblies, voice diaphragms, retainers, inhalation valves, exhaust valves, plugs, microphone devices, radio transmitter/receiver devices, and the like. Each connection interface 210, 212, 214, 216 includes a respective aperture 210a, 212a, 214a, 216a through which the attached component may operate. The structure of each connection interface 210, 212, 214, 216 in and/or around the respective aperture 210a, 212a, 214a, 216a may be shaped and sized to match an exterior shape and size of a coupling portion of a respective respirator component.
As shown, each aperture 210a, 212a, 214a, 216a may be provided with connecting structure, such as notches or raised knuckles for mechanically coupling a respirator component thereto in a locking and airtight fashion.
In the embodiment depicted, a ridge 280 is provided around each first connection interface 214, 216. The ridge 280 extends or protrudes from an outside surface of the face shield 100 and surrounds the first connection interface 214, 216. A recessed groove 282 is positioned at the outside surface of the face shield 100 between the ridge 280 and the outer extent of the first connection interface 214, 216. An annular seal 80 may be positioned within the groove 282 to seal between the face shield 100 and the respirator component attached to the first connection interface 214, 216.
The second and third connection interfaces 210, 212 may be positioned at a central location on the face shield 100 and the first connection interface 214, 216 may be positioned on opposite sides of the central location of the second and third connection interfaces 210, 212. In the embodiment depicted, the second and third connection interfaces 210, 212 are positioned on a central longitudinal axis 290 of the face shield 100 and each first connection interface 214, 216 is laterally offset from the central longitudinal axis 290. The first connection interfaces 214, 216 may be laterally offset on opposite sides of the central longitudinal axis 290.
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Preferably, the face shield 100 includes three, four, or more different connection interfaces is a single, molded component. Each removable respirator component preferably has a body that matches the shape of one or more of the connection interfaces. This modularity allows the same full-face respirator may be configured with different combinations of respirator components by installing different connection interfaces. Moreover, connection interfaces, when made removeable, and/or respirator components may be readily attached and detached to facilitate repair and maintenance.
The present invention has been described in the context of a number of embodiments, and multiple variations and examples thereof. It is to be understood, however, that other expedients known to those skilled in the art or disclosed herein may be employed without departing from the spirit of the invention.
Any references to the “invention” herein do not and are not intended to identify or describe aspects or embodiments that are required or otherwise essential to the present invention unless expressly stated as such.