1. Technical Field
The present embodiments relate generally to modular furniture and more specifically to modular furniture formable from a modular furniture assembly unit.
2. Related Art
A variety of shapes and sizes of furniture have been developed over the years to provide comfort and decor. Consumers appreciate furniture that serve multiple purposes and withstand the wear of everyday use without requiring much attention. Thus, what is desirable is furniture that is versatile, durable, and relatively maintenance free.
Consumers expect to purchase furniture that is already assembled or can be easily assembled. Once assembled, however, most furniture cannot be easily disassembled. Most furniture is assembled using nails, staples, epoxy or some other type of fastener. Further, various types of furniture have upholstery covering the fastener thus making it difficult to disassemble the furniture. This presents a challenge for consumers, especially when the furniture needs to be transported from one location to another or moved through a confined space.
One aspect that makes furniture cost-prohibitive is shipping and packaging. For example, a large piece of furniture requires a large amount of space during shipping. The non-solid shape of most furniture makes it difficult to maximize the space utilized when packaging and shipping furniture. This adds increased costs of shipping due to the amount of space the furniture requires, regardless if the furniture fills all or most of the required space.
Another aspect that makes furniture cost-prohibitive is the difficulty in stacking furniture. When large pieces of furniture are stacked, damage frequently occurs to the furniture on the bottom of the stack. This damage may result from the shape and non-solid nature of the packaged furniture. Even when furniture is disassembled and boxed in order to facilitate stacking, often there is still much wasted space. The wasted space not only increases the cost of shipping, but also provides for a less stable base for which to stack other pieces of furniture.
Currently commercially available models of modular furniture use two different-sized furniture pieces, one to act as a base, and another to act as a lateral side or back piece. While like pieces (or boxes) of such modular furniture can be shipped stacked together, there is still some compatibility issues with two different-sized boxes. Furthermore, retail stores may prefer to sell a single piece, making it simple for stacking on an end cap and simple to track in terms of inventory.
For those consumers who cannot afford many pieces of furniture, it is also desirable to have furniture which can provide multiple functions. For example, a futon bed serves the function of both a bed and a couch. However, futon beds are bulky, and thus subject to the cost factors described above. In addition, futon mattresses are often thin and uncomfortable both as a couch and as a bed.
With regards to various aspects of the present embodiments, a first aspect may include a modular furniture assembly unit having a box including a length, a width, and a depth, the box having first and second major sides in opposition to each other that define the length and width of the box, and having third, fourth, fifth, and sixth sides therebetween, the third and fourth sides being opposite each other and the fifth and sixth sides being opposite each other, the first side having a first connector attached thereto at a distance from the third side of the box substantially equivalent to the depth of the box, the second side of the box having a plurality of second connectors attached near at least three of the third, fourth, fifth, and sixth sides of the box, wherein the first connector is configured to attach to a second connector of an identical box to couple the box to the identical box to form a modular furniture piece.
In a second aspect, a modular furniture assembly unit may include a substantially-hollow box including a length, a width, and a depth, the box having first and second major sides in opposition to each other and third, fourth, fifth, and sixth sides therebetween, the first and second sides defining the length and width of the box, the first side having a first connector attached thereto, the second side of the box having a plurality of second connectors attached near at least three of the third, fourth, fifth, and sixth sides of the box, wherein the first connector is configured to attach to a second connector of an identical box to couple the box to the identical box to form a modular furniture piece, the third side including a door that allows access to storage space defined between the first and second sides within the box.
In a third aspect, a modular furniture assembly may include a box including a length, a width, and a depth, the box having first and second major sides in opposition to each other and third, fourth, fifth, and sixth sides therebetween, the first and second sides defining the length and width of the box, the first side having a plurality of apertures and a first connector attached thereto, the second side of the box having a plurality of second connectors attached near at least three of the third, fourth, fifth, and sixth sides of the box, wherein the first connector is configured to attach to a second connector of an identical box to couple the box to the identical box to form a modular furniture piece, wherein the third side is along the length of the box and also includes a plurality of apertures; and a pair of base couplers and at least two pegs, each base coupler having a plurality of threaded holes for receipt of the pegs, wherein the pegs include a threaded bolt portion for insertion within the threaded holes, the pegs sized for insertion into any of the plurality of apertures in the first and third sides of the box.
The system may be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like-referenced numerals designate corresponding parts throughout the different views.
In some cases, well known structures, materials, or operations are not shown or described in detail. Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. It will also be readily understood that the components of the embodiments as generally described and illustrated in the Figures herein could be arranged and designed in a wide variety of different configurations, some of which are not specifically shown or described.
By way of introduction, the present embodiments refer to a modular furniture assembly unit that allows for easy assembly and disassembly of various types of modular furniture. The modular furniture assembly unit is configured to include means by which identical units are connected to each other in various configurations. Accordingly, the modular furniture assembly unit may be adaptively used as a base or as a side or back piece in these configurations, as will be explained. In some configurations, base pieces may be formed into a bed or used as a foot rest. Other parts of the assembly—and in some cases, including accessories—finish off the creation of each piece of modular furniture. Such a versatile, modular furniture assembly unit allows for easy shipment, storage, inventory tracking, and display of the modular furniture. Easy assembly and disassembly makes purchase attractive because delivery and setup costs are eliminated for the average consumer. Other advantages will be apparent and noted herein.
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One of the minor sides 134, preferably one along the length of the box 102, may include a door 144 connectable to the side 134 with any sort of connector. For instance, in the displayed embodiment, the connector may include a clamp 148 in the door 144 and a hook 150 on the side 134 of the box corresponding to the clamp 148. The clamp 148 and hook 150 displayed includes a clamp such as may be used on a jar lid for clamping onto a glass jar. The clamp 148 may be recessed within the door 144 so that its profile does not stick out and snag anything during transport or during assembly or disassembly of modular furniture from the box 102. The door 144 may swing on hinges (not shown).
Several parts of the modular furniture assembly unit 100—including the pillow 104, the pillow cover 108, the cushion 112, the cushion cover 116, the pair of base couplers 120, and at least two pairs of pegs 124—may all be inserted through the door 144 into the inside of the box 102 for storage during transport or storage. While a door 144 is not required, access to the storage space 330 of the substantially-hollow box 102 is facilitated thereby.
The bottom 130 of the box 102 also includes a connector, one suitable and positioned such as to make the box 102 attachable to another, identical box 102 (
The top 132 of the box 102 includes a number of hooks 156, at least three of which are located near minor sides of the box 102, corresponding to the clamp 154 in another, identical box 102. Accordingly, the clamp 154 may connect to any of the hooks 156 in another, identical box 102 for attachment or coupling thereto. For such attachment, the clamp 154 is positioned a distance from the minor side 134 of the box 102 substantially equivalent to the depth of the box 102. This minor side 134 may be the side of the box 102 having the door 146 and may be along the length of the box 102, where the width of the box 102 is along a shorter, minor side 134 thereof. Because the clamp 154 is recessed in the bottom 130 of the box 102, it will not stick out during transport or when being stacked. It may, however, stick out when deployed to attach two boxes 102 to each other, which will be explained in more detail with reference to
The bottom 130 of the box 102 and the door 144 each also includes a number of apertures 160 into which corresponding pegs 124 (
The cover 140 may be made out any kind of fabric and may be lined to increase its thickness, and thus cushioning quality. The fabric includes, but is not limited to: micro-suede, leather, and pleather (or synthetic leather). The cover 140 may include apertures to correspond to the apertures 160 of the box 102 and slits to correspond to the hooks 156 on the top of the box 102. The cover 140 may reach around to the side 134 of the box 102, excluding the door 144. Likewise, the cover 140 may include an opening through which the clamp 154 may pass.
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To deploy the base couplers 120 with their pegs 124 into appropriate apertures 160 during assembly, each base coupler 120 may be placed on the floor and the back and base pieces placed over them until the apertures 160 align with the pegs 124, which slide into the apertures 160. Preferably, the base and back pieces are then attached with the clamp 154 and hook 156, as discussed before. In the alternative, the connected base and back pieces may remain on the floor while the base couplers 120 with pegs 124 are slid underneath the connected boxes 102 until the pegs 124 align with—and slide inside of—their corresponding apertures 160. Pegs 124 without a corresponding aperture 160 should be removed, and thus are seen a number of unused threaded holes 168. Optionally, additional apertures may be formed in the bottom 130 and door 144, if desired, to allow the insertion of additional pegs 124, which can be sold separately or included in greater numbers with the assembly 100. As mentioned, the base couplers 120 provide an attachment location at the floor between boxes 102 and provide additional height more typical of furniture.
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Accordingly, a variety of modular furniture pieces may be formed—not all of which are disclosed herein—through the assembly of two or more of the modular furniture assembly units 100, providing at least the following non-exhaustive list of advantages. Such a versatile, modular furniture assembly unit 100 allows for easy shipment, storage, inventory tracking, and display of the modular furniture. Display of the modular furniture includes simply stacking the units 100 in an end cap in a retail store, perhaps with pictures of possible configurations displayed nearby. In the alternative, given sufficient space, the modular furniture assembly units 100 may be assembled into one or more modular furniture pieces to display to consumers the types of configurations that may be attractive. Such modular furniture is easily assembled and dissembled into various configurations so that such a display does not become stagnant.
Likewise, easy assembly and disassembly makes purchase attractive because delivery and setup costs are eliminated for most consumers because consumers themselves can easily transport and set up the modular furniture. Additionally, a consumer may only buy the number of units 100 that he or she can afford, and then purchase additional units 100 later to expand on an existing piece of modular furniture, or to assemble additional pieces of modular furniture. Extra covered pillows and covered cushions in some configurations make it easy to swap out damaged or stained parts that are likely to see the most wear. The various accessories, such as lamps, headrests, cup holders, or decorative apertures covers, etc., may also attract buyers because of the adaptive utility of the modular furniture formed form the modular furniture assembly units 100 and provide another stream of revenue outside of the units 100 themselves for retailers.
The terms and descriptions used herein are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that many variations can be made to the details of the above-described embodiments without departing from the underlying principles of the disclosed embodiments. For example, the apertures 160 of the box may, instead of being big to receive the pegs 124 of the base couplers 120, be the smaller, threaded holes 168 to receive the threaded bolts 164 of the pegs 124. In such an alternative embodiment, the base couplers 160 would, instead of having smaller, threaded holes 168, include the bigger apertures 160 for receipt of the distal ends of the pegs 124. In practice, the furniture cushion may be made by the insertion of only one cushion 112 into the cushion cover 116, and the furniture pillow may be made by inserting only one pillow 104 into the pillow cover 108. Just because the modular furniture assembly unit 100 includes various parts, as disclosed, does not mean that every piece of modular furniture that may be assembled from multiple units 100 will use all of the parts. The scope of the invention should, therefore, be determined only by the following claims (and their equivalents) in which all terms are to be understood in their broadest reasonable sense unless otherwise indicated.