Modular guideway for a magnetic levitation vehicle and method for manufacturing a guideway module

Abstract

A MAGLEV guideway module which can be supported by vertical columns to create a section of an elevated MAGLEV guideway is disclosed. The module includes a deck and an elongated box beam that are form cast together in a unitary monolithic construction and made of lightweight, steel reinforced concrete. Functionally, a plurality of modules cooperate to form an elevated levitation track that supports the operational electromagnetic guideway components and is designed to support the weight of a MAGLEV vehicle. For the module, the beam can be an elongated, hollow beam, such as a box beam, which is made of a molded, pre-stressed concrete. A molded-concrete transverse deck is integrally formed on the hollow beam. The deck includes first and second cantilevers that each extend from the beam in opposite directions. Together, the cantilevers and beam establish a substantially flat deck surface over which a MAGLEV vehicle can travel.

Description

FIELD OF THE INVENTION

The present invention pertains generally to an elevated guideway for a magnetically levitated (MAGLEV) vehicle. More particularly, the present invention pertains to a hybrid MAGLEV guideway module that can be supported by vertical columns to construct an elevated MAGLEV guideway. The present invention is particularly, but not exclusively, useful as a MAGLEV guideway module for use in a MAGLEV vehicle system which uses a linear synchronous motor (LSM) and an electro-dynamic system (EDS) for propulsion, levitation and lateral stability.

BACKGROUND OF THE INVENTION

Magnetic levitation systems, often called MAGLEV systems, typically take advantage of an electromagnetic interaction between components that are mounted on a vehicle, and components that are mounted on a stationary guideway. The consequence of this interaction is to levitate the vehicle over the guideway. Because the vehicle does not physically contact the guideway during its travel over the guideway, energy losses associated with contact friction are greatly reduced.

One particular system that utilizes the electromagnetic interaction between guideway-mounted components and vehicle-mounted components is disclosed in co-pending, co-owned U.S. patent application Ser. No. 10/330,733 which was filed on Dec. 27, 2002 and is titled “Magnetic Levitation and Propulsion System.” U.S. patent application Ser. No. 10/330,733 (hereinafter the '733 application) is hereby incorporated by reference in its entirety herein. As disclosed in the '733 application, a system for levitating and propelling a vehicle along a stationary guideway includes a linear synchronous motor (LSM) having a component mounted on the vehicle (e.g. a linear array of permanent magnets) and a component mounted on the guideway (e.g. a polyphase winding on an iron core). In combination, these LSM components interact with each other to generate electromagnetic forces for two purposes. For one, the forces act to levitate the vehicle. For another, they act to propel the vehicle along the guideway. It happens that the strength of these LSM forces are strongly dependent on the size of the LSM gap (i.e. the distance between the vehicle-mounted LSM component and the guideway-mounted LSM component).

As further disclosed in the '733 application, the gap between LSM components can be maintained by an electrodynamic system (EDS) having a component that is mounted on the vehicle (e.g. a magnet array), and a component that is mounted on the guideway (e.g. a conductive sheet which is also sometimes called a Litz track). Specifically, the EDS generates electromagnetic forces during movement of the vehicle relative to the guideway that react with the levitation forces created by the LSM. In particular, the forces generated by the EDS maintain the LSM gap within a predetermined operational range. Maintenance of the LSM gap then stabilizes the LSM, and allows the LSM to operate efficiently within a pre-selected range of vehicle speeds.

As implied above, the guideway is an important part of the MAGLEV system. Typically, it is desirable to use a modular guideway design to facilitate guideway construction and simplify the delivery and assembly of the guideway. Functionally, all portions of the guideway must be capable of supporting the weight of the MAGLEV vehicle under all operational conditions. For example, in addition to normal operation, the guideway must also support the MAGLEV vehicle during a power outage or system failure. Further, for applications in high-density urban areas, it is often desirable to elevate the guideway. For these applications, it is desirable that elevated portions of the guideway be lightweight in order to reduce the size and cost of the guideway supporting structures. Moreover, in frigid climates, large guideway structures can cast relatively long shadows which can cause undesirable ice buildups on adjacent roads and roofs. Thus, for some MAGLEV system applications, the size, profile and weight of a guideway structure are all important design considerations.

Other factors that can be important in designing a MAGLEV guideway are the dimensional tolerances of the guideway components and the dimensional stability of the guideway. As indicated above, it is desirable to maintain the gap(s) between vehicle-mounted, and guideway-mounted LSM components within a pre-selected operational range. This, in turn, dictates that relatively tight tolerances be held with regard to the position of guideway-mounted LSM and EDS components and that the modular guideway components fit together closely. Moreover, the specified guideway dimensions must be stable over the life of the guideway and these dimensions must be maintained under typical MAGLEV system loading conditions. More specifically, guideway structures typically require one or more substantially flat surfaces that extend uniformly along the length of the guideway. Applications of these flat guideway surfaces include, but are not limited to, a landing surface for receiving the station/emergency wheels of a MAGLEV vehicle during a vehicle descent, and a structure on which LSM and EDS components can be mounted.

In light of the above, it is an object of the present invention to provide relatively light-weight guideway modules for an elevated MAGLEV guideway and methods for their manufacture. It is another object of the present invention to provide lightweight MAGLEV guideway components that are manufactured to close dimensional tolerances, and that maintain their structural integrity under typical MAGLEV system loading conditions. Yet another object of the present invention is to provide MAGLEV guideway components and methods for their manufacture which are easy to use, relatively simple to implement, and comparatively cost effective.

SUMMARY OF THE INVENTION

The present invention is directed to a MAGLEV guideway module that can be supported by vertical columns to create a section of an elevated MAGLEV guideway. Each guideway module includes an elongated beam that is made of lightweight, pre-stressed concrete. Functionally, the guideway modules are integrated to form an elevated levitation track that supports the operational electromagnetic guideway components and the weight of a MAGLEV vehicle.

In greater structural detail, each guideway module includes an elongated beam, such as a box beam, which has a first end and a second end. Also, each guideway module defines a longitudinal axis that extends between its first and second ends in the direction of elongation. In use, the first end is attached to a vertical column and is mated with the second end of an adjacent guideway module. For each guideway module, a portion (e.g. a lower portion) or all of the beam is made of a molded, pre-stressed concrete. Specifically, each beam is typically pre-stressed in a direction that is substantially parallel to the beam's longitudinal axis.

In a first embodiment of the invention, each module includes a concrete transverse deck that is monolithically cast with the box beam. In detail, the transverse deck includes first and second cantilevers that each extend from the beam in opposite directions, with the first cantilever extending to a first deck edge and the second cantilever extending to a second deck edge. Together, the cantilevers and the beam establish a substantially flat deck surface that runs from the first end to the second end of the module, and extends between the first deck edge and the second deck edge. The deck itself is not necessarily pre-stressed.

In one aspect of the invention, metal hardware embedments are cast into the surface of the concrete module to facilitate the attachment of levitation components to the concrete module. Each embedment can then be accurately machined after the concrete has fully cured, to ensure accurate positioning and alignment of the levitation components. Importantly, this can be done in spite of any concrete shrinkage and distortion that may occur during concrete curing. For example, as an alternative to the monolithically cast concrete transverse deck described above, metal overhangs can be attached to the pre-stressed box beam for the same purpose.

In a particular embodiment, the guideway modules are configured for use in a MAGLEV system which uses both an LSM and an EDS system to levitate, propel and laterally stabilize a MAGLEV vehicle over and along the guideway. For this embodiment, the module includes a mounting system for attaching LSM windings and LSM iron laminations to each concrete cantilever (or, alternatively, metal overhangs attached to the box beam). For the cantilevers, the LSM components are typically mounted on a respective cantilever surface that is located opposite the deck surface (e.g. underneath the deck surface).

In addition, the beam can be formed with two notches for use in mounting a pair of substantially flat, EDS conductive tracks to the beam. Each notch is sized to receive a portion of a respective EDS conductive track and a clamp assembly is provided to maintain the track in the notch and secure the track to the beam. Each notch extends from the first module end to the second module end and is positioned and aligned on the module to orient a respective EDS conductive track substantially parallel to the deck surface of the module. More specifically, the notches are located on opposite sides of the beam. With this cooperation of structure, the two EDS conductive sheets extend from the beam in opposite directions and in a common plane. As an alternative to notches formed in the concrete beam, the embedments described above can be used to attach the EDS conductive track to the beam.

A method for manufacturing a guideway module in accordance with the present invention includes the step of providing a steel form molding system for shaping the guideway module. In detail, the molding system has a beam portion and, optionally, a deck portion. Next, a plurality of cambered or straight pre-stressing cables are placed in the form of the molding system and are aligned to be substantially parallel to the beam's intended longitudinal axis. Once the cables are positioned in the form, they are then anchored at one end and pulled from the other end to provide the needed axial tension. With the cables in tension, the lightweight concrete is poured into the beam portion of the form and allowed to cure. The tension on the cables is then released, resulting in a precast, pre-stressed beam. After the beam has been cast, lightweight concrete can then be poured into the deck portion of the steel form and bonded with the beam. The result is a precast pre-stressed deck and beam structure that is ready for installation of the MAGLEV components after approximately 28 days of curing. Unlike a guideway that is entirely constructed at a guideway site, the use of a shop-assembled precast, pre-stressed lightweight concrete module allows for dimensional tolerances to be effectively controlled.

BRIEF DESCRIPTION OF THE DRAWINGS

The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:

FIG. 1 is a perspective view of an elevated, modular guideway for a MAGLEV system;

FIG. 2 is a perspective, end view of a portion of a MAGLEV guideway module with guideway-mounted LSM components shown schematically for clarity;

FIG. 3 is a flow chart showing the process steps for manufacturing a module for a MAGLEV guideway;

FIG. 4 is a perspective view of another embodiment of a MAGLEV guideway module which employs a metal, upper clamp member for attaching an EDS track to the concrete box beam;

FIG. 5 is a perspective, partially exploded view of the embodiment depicted in FIG. 4 shown with the upper clamp assembly positioned to reveal a hardware embedment that is cast in the concrete box beam for accurately attaching the upper clamp assembly to the beam;

FIG. 6 shows a portion of another embodiment of a guideway module in which metal overhangs are used to attach the MAGLEV components; and

FIG. 7 shows the guideway module embodiment of FIG. 6 with a portion of an overhang removed to reveal a plurality of hardware embedments that are cast in the concrete box beam.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring initially to FIG. 1, an elevated, modular guideway for a MAGLEV system is shown and generally designated 10. As shown in FIG. 1, the guideway 10 includes a plurality of guideway modules 12a-c, with guideway module 12b being supported by adjacent vertical columns 14a,b to create a section of an elevated MAGLEV guideway 10. The guideway 10 and its components depicted in FIGS. 1 and 2 are configured for use in a MAGLEV system which uses both an LSM and an EDS system to levitate, propel and laterally stabilize a MAGLEV vehicle (not shown) over and along the guideway 10. A more detailed description of the electromagnetic interaction between the guideway-mounted EDS and LSM components and the vehicle-mounted EDS and LSM components is disclosed in co-pending, co-owned U.S. patent application Ser. No. 10/330,733 which was filed on Dec. 27, 2002 and is titled “Magnetic Levitation and Propulsion System.”

Referring now to FIG. 2, it can be seen that the guideway module 12b includes a beam 16 and a deck 18. For the module 12b, the beam 16 is a so-called “box beam” that is hollow, elongated, and defines a longitudinal axis 20 in the direction of elongation. In greater structural detail, the hollow beam 16 shown is formed with a channel 22 that extends from the first end 24 of the module 12b to the second end 26 (see FIG. 1) of the module 12b. As shown in FIG. 1, the first end 24 is attached to vertical column 14a and mated there with adjacent module 12a. On the other hand, the second end 26 of module 12b is attached to vertical column 14b and mated with module 12c.

For the guideway 10, a portion (e.g. a lower portion) or all of the beam 16 for each levitation module 12a-c is made of a molded, pre-stressed concrete. FIG. 2 shows the cables 27 used to pre-stress a lower portion of the beam 16 and the extremities of the deck 18. Specifically, each beam 16 is pre-stressed in a direction that is substantially parallel to the beam's longitudinal axis 20. As revealed by FIG. 2, the module 12b includes a molded-concrete transverse deck 18 that is integrally formed on the hollow beam 16. Structurally, the deck 18 includes cantilevers 28a,b. As shown, the cantilevers 28a,b each extend from the beam 16, with cantilever 28a extending in an opposite direction from cantilever 28b. Moreover, FIG. 2 shows that cantilever 28a extends from the beam 16 to a first deck edge 30a and cantilever 28b extends from the beam 16 to a second deck edge 30b. Together, the cantilevers 28a,b and beam 16 establish a substantially flat deck surface 32 that runs from the first end 24 to the second end 26 of the module 12b and extends between the first deck edge 30a and the second deck edge 30b. For the guideway module 12b, the deck 18 is typically made of a reinforced, lightweight concrete material (which, in some cases, is pre-stressed) that is monolithically cast with the pre-stressed concrete box beam 16.

For the guideway 10, FIG. 2 shows that LSM components 34a,b (e.g. LSM windings and LSM iron laminations) are mounted to a respective cantilever 28a,b on a respective, flat cantilever surface 36a,b that is located opposite the deck surface 32 and oriented generally parallel thereto. Typically, these LSM components 34a,b extend the length of the module 12b and cooperate with similarly positioned components on modules 12a and 12c (see FIG. 1) to create continuous LSM components 34a,b that extend the length of the guideway 10.

Also shown in FIG. 2, the beam 16 is formed with two notches 38a,b for use in mounting a pair of substantially flat, EDS conductive tracks 40a,b to the beam 16. FIG. 2 illustrates that each notch 38a,b extends from the first end 24 to the second end 26 of the module 12b and is sized to receive a portion of a respective EDS conductive track 40a,b. Clamp assemblies which include threaded elements (of which exemplary threaded elements 42a-c have been labeled) are provided to maintain each track 40a,b in a respective notch 38a,b and secure each track 40a,b to the beam 16 of the module 12b. As further shown, each notch 38a,b and clamp assembly is positioned and aligned on the module 12b to orient a respective EDS conductive track 40a,b substantially parallel to the deck surface 32.

Cross-referencing FIG. 1 with FIG. 2, it can be seen that a pair of longitudinally aligned, elongated ferromagnetic strips 44a,b, which are typically made of iron, are partially embedded in the deck 18. More specifically, each ferromagnetic strip 44a,b has been inlayed in the deck 18 during molding of the deck 18 and includes an inlay surface that is positioned to be flush with and parallel to the surface 32 of the deck 18. For the guideway 10, these ferromagnetic strips 44a,b are provided to interface with a vehicle-mounted backup emergency and parking brake system (not shown).

FIG. 3 illustrates method steps for manufacturing a guideway module, such as the guideway module 12b shown in FIGS. 1 and 2. As FIG. 3 indicates, the method includes the step of providing a steel form molding system having a beam portion and a deck portion (see box 46). Next, according to FIG. 3, a plurality of steel cables are placed in the beam portion of the mold system with each cable aligned substantially parallel to the beam's longitudinal axis (see box 48). As indicated by box 50 of FIG. 3, once the cables have been positioned in the mold, each cable is then placed in axial tension. With the cables in the mold and loaded, box 52 of FIG. 3 shows that a lightweight concrete material is introduced into the beam portion of the mold system and allowed to cure. Next, box 54 indicates that the tension on the cables is released. At this point in the process, a pre-stressed beam that consists of concrete and steel cables has been created. After the beam has been cast, lightweight concrete is poured into the deck portion of the mold system for contact with and bonding to the molded beam (see box 56). The result is a deck and beam structure that is formed as a single unitary concrete piece.

FIGS. 4 and 5 show another embodiment of a MAGLEV guideway module (generally designated 12′) which employs a metal, upper clamp member 58 to attach an EDS track 40b′ to the concrete box beam 16′. FIG. 5 shows that a hardware embedment 60 that is inlayed in the cast, concrete box beam 16′ is used to accurately attach the upper clamp member 58 to the beam 16′. As shown, holes 62a,b are formed in the embedment 60. Specifically, these holes 62a,b can be machined after the concrete beam 16′ has fully cured to ensure that the holes 62a,b are properly aligned. In addition, the flat mating surface of the embedment 60 can be machined, if necessary. With this process, adverse effects on the alignment of the EDS track 40, due to shrinkage and other fabrication factors during the casting of the deck 18′ and beam 16′, are greatly reduced or eliminated. Typically, holes 62a,b are machined to provide a shear pin hole and a tapped (i.e. threaded) hole. The upper clamping member 58 is then accurately installed using shear pins to carry the shear loads and bolts to carry the tension loads. In addition, the interface accuracy of the LSM components 34b′ can be supplied through the use of embedded attachment plates in the surface 36b′ of the concrete deck 18′, which provide a surface to secondarily attach the LSM components 34b′. Adjustment of the LSM components 34b′ can be derived from shimming the LSM interface tube, or match drilling the attachment holes for the LSM iron laminations in the interface tube.

FIGS. 6 and 7 show yet another embodiment of a guideway module (generally designated 12″) in which metal overhangs 64a,b are used to attach the EDS tracks 40a″, 40b″ and LSM components 34a″, 34b″. More specifically, as shown, the overhangs 64a,b are attached to respective side walls 66a,b of the box beam 16″ and extend transversely therefrom. As further shown, top surfaces 68a,b of the overhangs 64a,b are positioned flush with the top surface 32″ of the beam 16″ to create a continuous upper deck surface along the length of the module 12″.

As best seen in FIG. 7, the beam 16″ is formed with a plurality of metal, upper embedments (of which upper embedments 70a,b are labeled) that are axially spaced along the length of the beam 16″ and inlayed in the cast, concrete beam 16″. In addition, the beam 16″ is formed with a plurality of metal, lower embedments (of which lower embedments 72a,b are labeled) that are also axially spaced along the length of the beam 16″ and inlayed in the cast, concrete beam 16″. Embedments 70, 72 are provided to properly align and attach the overhang 64b to the beam 16″. As shown, each embedment 70, 72 is formed with a pair of holes 74, 76 that are machinable after the concrete beam 16″ has fully cured. In addition, the flat mating surface of each embedment 70, 72 can be machined, if necessary. With this process, adverse effects on the alignment of the EDS track 40a″, 40b″ and LSM components 34a″, 34b″ due to shrinkage and other fabrication factors during the casting of the beam 16″ are greatly reduced or eliminated. Typically, holes 74, 76 are machined to provide a shear pin hole and a tapped (i.e. threaded) hole. The overhang 64b is then accurately installed using shear pins to carry the shear loads and bolts to carry the tension loads.

For the embodiments described above, the concrete used to form the beam 16, 16′, 16″ and deck 18, 18′ can be a steel fiber reinforced concrete (SFRC). Typically, selected sections of the cast structures are pre-stressed using stressed cables 27 as described above. On the other hand, conventional metal reinforcement (i.e. rebar) is not typically necessary when the SFRC material is used. For the SFRC material, continuous micro-stitching properties of the randomly distributed steel fibers result in a significant increase in the material's flexural strength. For some test samples, a maximum ultimate flexural bending stress of approximately 23 Mpa (3,335 psi) and an ultimate minimum compressive strength of approximately 72.3 Mpa (10,480 psi) was attained. In one implementation, an SFRC material having an allowable flexural bending stress of about 10.3 Mpa (1500 psi) is used. Typically, structures cast with SFRC are strong in fatigue compression, flexural bending, ductility and impact resistance. In addition, the use of the SFRC in place of conventional reinforced concrete can significantly enhance the magnetic performance of the magnetic levitation components.

While the particular Modular Guideway for a Magnetic Levitation Vehicle and Method for Manufacturing a Guideway Module as herein shown and disclosed in detail are fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that they are merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.

Claims

1. A module for suspension between vertical columns to establish an elevated guideway for a magnetically levitated vehicle, the module comprising: a beam, at least a portion of the beam being made of molded, pre-stressed concrete, the beam being elongated and defining a longitudinal axis; a first cantilever extending transversely from the beam in a first direction and a second cantilever extending transversely from the beam in a second direction, with the second direction being substantially opposite to the first direction; a means for propelling the vehicle, said propelling means being mounted on the first cantilever; and a means for positioning the vehicle relative to the propelling means, said positioning means being mounted on the beam and extending therefrom in the first direction, substantially parallel to the first cantilever.

2. A module as recited in claim 1 wherein the beam is pre-stressed in a direction substantially parallel to the longitudinal axis.

3. A module as recited in claim 1 further comprising a molded concrete deck integrally formed on the beam and reinforced with steel cables, wherein the first cantilever and second cantilever are comprised of concrete and are integral with the deck.

4. A module as recited in claim 1 wherein the elongated beam is hollow.

5. A module as recited in claim 4 wherein the elongated beam is a box beam.

6. A module as recited in claim 1 wherein the module further comprises a pair of longitudinally aligned, ferromagnetic strips that are each partially embedded in the beam.

7. A module as recited in claim 6 wherein each ferromagnetic strip is made of iron.

8. A module as recited in claim 1 wherein the positioning means is a substantially flat conductive track and the module further comprises a means for mounting the track to the beam, the mounting means configured to orient the track substantially parallel to the first cantilever.

9. A module as recited in claim 8 wherein the beam is formed with a notch sized to receive a portion of the track therein, and the mounting means is a clamp assembly for clamping the track to the beam.

10. A module as recited in claim 1 wherein the pre-stressed concrete beam comprises a plurality of longitudinally aligned steel cables embedded in concrete.

11. A module as recited in claim 1 wherein the propelling means is a linear synchronous motor component and the method further comprises a means for mounting the linear synchronous motor component on the first cantilever.

12. A guideway for a magnetically levitated vehicle, the guideway comprising: a plurality of spaced apart vertical columns; and a plurality of modules, with each module being dimensioned for suspension between an adjacent pair of vertical columns, and wherein each module includes a molded, pre-stressed concrete beam, a first cantilever extending from the beam in a first direction, a second cantilever extending from the beam in a second direction, with the second direction being substantially opposite to the first direction, a means for propelling the vehicle, said propelling means being mounted on the first cantilever, and a means for positioning the vehicle relative to the propelling means, said positioning means being mounted on the beam and extending therefrom in the first direction, substantially parallel to the first cantilever.

13. A guideway as recited in claim 12 wherein the beam is reinforced with steel.

14. A guideway as recited in claim 12 wherein the elongated beam is hollow.

15. A guideway as recited in claim 12 further comprising a molded concrete deck integrally formed on the beam and wherein each module further comprises a pair of longitudinally aligned, iron strips that are each inlayed in the deck of the module.

16. A guideway as recited in claim 12 wherein the positioning means comprises a plurality of substantially flat conductive tracks and each module further comprises a means for mounting a respective track to the beam of the module.

17. A method for manufacturing a module, the module for suspension between vertical columns to establish an elevated guideway for a magnetically levitated vehicle, the manufacturing method comprising the steps of: providing a molding system, the molding system having a beam portion and a deck portion; disposing a Plurality of embedments in the beam portion; introducing concrete into the beam portion for contact with the embedments to produce a pre-stressed elongated beam defining a longitudinal axis; pouring concrete into the deck portion to integrally form a deck onto the pre-stressed concrete material with the deck having a first cantilever extending transversely from the beam in a first direction and a second cantilever extending transversely from the beam in a second direction, with the second direction being substantially opposite to the first direction; mounting a means for propelling the vehicle to the first cantilever; and attaching to the embedments on the beam portion a means for positioning the vehicle relative to the propelling means, with said positioning means extending from the beam portion in the first direction, substantially parallel to the first cantilever.

18. A method as recited in claim 17 wherein the first cantilever has an underside and wherein the mounting step includes mounting the propelling means on the underside of the first cantilever.

19. A method as recited in claim 17 further comprising the steps of: disposing a plurality of steel cables in the beam portion prior to the introducing step, each cable being aligned substantially parallel to a common axis; and placing each cable in tension prior to the introducing step.

20. A method as recited in claim 17 wherein the introducing step produces an elongated, hollow beam.

21. A module for suspension between vertical columns to establish an elevated guideway for a magnetically levitated vehicle, the module comprising: a beam, at least a portion of the beam being made of molded, pre-stressed concrete, the beam being elongated and defining a longitudinal axis; a first cantilever extending transversely from the beam in a first direction and a second cantilever extending transversely from the beam in a second direction, with the second direction being substantially opposite to the first direction: a means for propelling the vehicle, said propelling means being mounted on the first cantilever: and a plurality of metallic embedments formed in the beam for attaching to the beam a means for positioning the vehicle relative to the propelling means with said positioning means extending from the beam portion in the first direction, substantially parallel to the first cantilever.

22. A module as recited in claim 21 further comprising a molded concrete deck, the deck being integrally formed on the beam and comprising the first cantilever and the second cantilever.

23. A module as recited in claim 21 wherein the beam is made of a steel fiber reinforced concrete.

24. A module as recited in claim 21 wherein the first cantilever and the second cantilever are metal structures, and wherein the beam comprises holes for receiving and mounting the first cantilever and the second cantilever.

25. A module as recited in claim 21 further comprising a metallic clamp assembly for attaching the positioning means to the beam.

26. A method for manufacturing a module for suspension between vertical columns to establish an elevated guideway for a magnetically levitated vehicle, the manufacturing method comprising the steps of: providing a molding system, the molding system having a beam portion; disposing a plurality of first embedments in the molding system; disposing a plurality of second embedments in the molding system; introducing concrete in the beam portion for contact with the first and second embedments; mounting a metal cantilever to at least one first embedment, said metal cantilever extending transversely from the beam portion in a first direction and having a means for propelling the vehicle connected thereto; and attaching to at least one second embedment a means for positioning the vehicle relative to the propelling means with said positioning means mounted on the beam Portion and extending therefrom in the first direction, substantially parallel to the cantilever.

27. A method as recited in claim 26 further comprising the step of machining at least one embedment after the introducing step.

28. A method as recited in claim 27 wherein the machining step comprises the step of grinding a flat surface on the embedment.

29. A method as recited in claim 27 wherein the machining step comprises the step of tapping a threaded hole in the embedment.