Modular Heat Insulation Structure for Pipelines

Abstract

Modular heat insulation, manufactured as separate welded blocks of stainless corrosion-resistant steel, arranged on the pipeline outer surface. The boxes are filled with heat-insulating material and interconnected with quick-acting tension locks. The cover plates shield the block joints. A heat-insulating material being a set of minimum three corrugated or blistered shields is used. These shields are manufactured of stainless corrosion-resistant steel forming enclosed air cavities. The external lining sheets of the adjacent blocks are shorter than the blocks themselves by the size of the cover plates and are installed with a lateral ventilated gap from the external surface of the shield set. The cover plates shall have the shape of mated sections with a multilayer set of corrugated stainless corrosion-resistant steel sheets. The mated sections are quick-acting tension locks, and their cover plates have width overlapping the area of blocks' increased temperature within their joints.

Description

The known technical solution (RF Patent No. 2219425 , IPC F 16 L 59/06, priority 20.11.2002) applies pipeline shields attenuating the heat transferring radiation.

The drawbacks of such structure are as follows:

• • complexity of arranging a large number of enclosed air cavities;
  • complexity of structure installation and repair;
  • impossibility to withdraw excessive heat.

A technical solution “High-temperature shield heat insulation” is known, wherein heat insulation is made in the form of a set of alternating corrugated and foil shields having different thickness (Application 2003106471/06, IPC F16L59/06, F16L59/08, 27.09.2003).

The drawbacks of such structure are as follows:

• • open air cavities between the shields;
  • complexity of structure installation and repair;
  • one-piece structure;
  • absence of fastening elements;

The closest technical solution is “Modular removable heat insulation for equipment with a cylindrical part of surface”

(RF Patent 2298131 F16L59/00, application: 2005108061/06, 23.03.2005 r.), that includes separate blocks, manufactured as welded boxes of stainless corrosion-resistant steel and arranged on the pipeline outer surface. The boxes are filled with heat-insulating material and interconnected with quick-acting tension locks. The cover plates shield the block joints.

The drawbacks of the known structure, taken as prototype, are as follows:

• • hazard of fibrous material ingress in the RU circuit in case of block breakdown;
  • large material consumption for the structure;
  • impossibility to withdraw excess heat along the unit joints.

The said drawbacks are due to the fact that fibrous materials are used as heat insulation, moreover, the design does not provide excess heat withdrawal in block joints in the course of RU operation.

The said drawbacks are eliminated by the claimed structure.

The object of the invention is the creation of a heat insulation structure that provides the process parameters and safety during RU operation.

The technical effect of this invention is reduction of material demand for structure manufacturing, heat energy saving, simplification of structure installation and repair, exclusion of fibrous materials in the structure.

The technical effect is attained due to the modular heat insulation, manufactured as separate welded blocks of stainless corrosion-resistant steel and arranged on the pipeline outer surface. The boxes are filled with heat-insulating material and interconnected with quick-acting tension locks. The cover plates shield the block joints. It is suggested to use a heat-insulating material being a set of minimum three corrugated or blistered shields. These shields shall be manufactured of stainless corrosion-resistant steel forming enclosed air cavities. The external lining sheets of the adjacent blocks shall be shorter than the blocks themselves by the size of the cover plates and they shall be installed with a lateral ventilated gap from the external surface of the shield set. The cover plates shall have the shape of mated sections with a multilayer set of corrugated stainless corrosion-resistant steel sheets. The mated sections shall have quick-acting tension locks, and their cover plates shall have width overlapping the area of blocks' increased temperature within their joints.

As an option, the blocks may have an aligned ridge along the axial joint line.

As an option, the block joints may have a rough surface, in particular, blocks' joint faces may be made of corrugated stainless corrosion-resistant steel sheet.

As an option, the external length of the block may exceed the internal one by the temperature expansion value.

The blocks may have an installation option with a gap between the block and the pipeline.

The concept of the invention is explained by the drawing. FIG. 1 shows an overall view of pipeline modular heat insulation. FIG. 2 shows a sectional view of the heat insulation block. FIG. 3 shows a sectional view of modular heat insulation. The external surface of pipeline 1 holds blocks 2 in the form of welded boxes made of stainless corrosion-resistant steel, with heat-insulating material 3 placed inside, which are interconnected by quick-acting tension locks 4, thereat the block joints are closed with cover plates 5. Heat-insulating material is a set composed of minimum three corrugated or blistered shields 6 made of stainless corrosion-resistant sheet steel. The shields form enclosed air cavities. External lining sheets 7 of adjacent blocks 2 are shorter than the length of the blocks themselves by the size of cover plates 5 and are mounted with lateral open air gap 8 from the external surface of the set of shields 6. Cover plates 5 are made in the form of mated sections of a multilayer set of stainless corrosion-resistant corrugated sheet steel. The mated sections of cover plates are interconnected by quick-acting tension locks 4.

As an option, blocks 2 may have an aligned ridge along the line of axial joint 9.

As an option, block joints 9 may have a rough surface, in particular, blocks' joint faces 2 may be made of corrugated stainless corrosion-resistant steel sheet, that shall substantially reduce heat losses along the blocks' joint line.

As an option, the external length of block 2 may exceed the internal one by the temperature expansion value.

The blocks may have an installation option with gap 10 between the block and the pipeline.

The use of corrugated shields, made of stainless corrosion-resistant sheet steel, e.g. as per GOST 4986-79, allows for reducing block thickness and material consumption. Open ventilated air gap 8 ensures the required temperature of the external surface of blocks 2. The width of multilayer cover plates 5 overlaps the area of blocks' increased temperature in the place of their jointing, which also ensures the required temperature of the heat insulation surface.

Thus, the use of the claimed technical solution, as compared to the known structures, ensures reduced material consumption of the structure, reduced heat losses and simplified structure mounting and repair, omission of fibrous materials.

Claims

1. A structure of modular heat insulation, manufactured as separate welded blocks of stainless corrosion-resistant steel, arranged on the pipeline outer surface. The boxes are filled with heat-insulating material and interconnected with quick-acting tension locks. The cover plates shield the block joints. It is characterized in that a heat-insulating material is used, being a set of minimum three corrugated or blistered shields. These shields are manufactured of stainless corrosion-resistant steel forming enclosed air cavities. The external lining sheets of the adjacent blocks are shorter than the blocks themselves by the size of the cover plates and they are installed with a lateral ventilated gap from the external surface of the shield set. The cover plates have the shape of mated sections with a multilayer set of corrugated stainless corrosion-resistant steel sheets. The mated sections have quick-acting tension locks, and their cover plates have width overlapping the area of blocks' increased temperature within their joints.

2. A structure under claim 1, characterized in that the blocks have aligned ridges along the axial joint line.

3. A structure under claim 1, characterized in that the block joints have a rough surface.

4. A structure under claim 1, characterized in that internal length of the block is shorter than external length of the block by the amount of temperature expansions.

5. A structure under claim 1, characterized in that blocks are mounted with an air gap from the pipeline.

6. A structure under claim 1, characterized in that the mounting faces of blocks are made of stainless corrosion-resistance sheet corrugated or blistered steel.