Modular jack for type III PCMCIA cards

Information

  • Patent Grant
  • 6488543
  • Patent Number
    6,488,543
  • Date Filed
    Thursday, September 27, 2001
    23 years ago
  • Date Issued
    Tuesday, December 3, 2002
    21 years ago
Abstract
The modular jack allows a RJ series connector plug to be attached to a communications card that conforms to the PCMCIA requirements for a Type III card. The modular jack includes a main body portion including a top surface, a bottom outer surface and a front surface. The receptacle is disposed entirely within the front surface of the modular jack such that no portion of the plug extends through either the top surface or the bottom surface of the main body portion of the modular jack. Thus, the modular jack allows the communications card to be connected to standard RJ series plugs without deviating from the Type III PCMCIA card height requirement, even when the plug is inserted into the jack. Desirably, the main body portion has a height measured from the top surface to the bottom surface that is generally equal to or less than about 10.5 mm. Additionally, the receptacle preferably includes an upper inner surface and a lower inner surface that are separated by a distance that is generally equal to or less than about 10.1 mm. The modular jack may also include a latching area that securely holds the connector plug within the receptacle, but allows the connector plug to be removed from the receptacle without the user depressing a biased clip of the connector plug if a predetermined force is applied to a body of the connector plug.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to connectors used with electronic devices such as computers. More specifically, the present invention relates to connectors used with communications cards that allow computers to be connected to electronic devices and communications systems.




2. Description of Related Art




Portable computers and other electronic equipment frequently use communications cards to allow electrical communication to be established between electronic devices or to allow electronic devices to be connected to communication systems. The communications cards are typically located internally within the computer or electronic equipment and the cards are relatively small in size. These communications cards, for example, are commonly used with modems, fax/modems, Local Area Network (LAN) adaptors and cellular telephone equipment.




Conventional communications cards are often constructed according to the Personal Computer Memory Card International Association (PCMCIA) guidelines, which set forth the physical specifications and electronic architecture of the cards (also known as PC cards). The PCMCIA guidelines define three types of cards and sockets for support of electronic equipment. For instance, PCMCIA standards require all PC cards to have the same length and width (roughly the size of a credit card), and each card includes a connector to allow it to be connected to the computer or other host device. In particular, according to the known PCMCIA standards, PC cards have a length of 85.6 mm (3.4 inches), a width of 54.0 mm (2.1 inches), and a height of 3.3 mm (0.1 inches), 5.0 mm (0.2 inches) or 10.5 mm (0.4 inches) depending upon if the card is a Type I card, Type II card or Type III card, respectively. Type I PC cards are typically used for memory devices such as read only memory (RAM), flash memory or static random access memory (SRAM). Type II PC cards are generally used with input/output (I/O) devices such as data/fax modems, LANs and mass storage devices. Type III PC cards are used for devices whose components are thicker and require additional space. The PCMCIA Guidelines also define corresponding types of sockets. Type I sockets support only Type I cards, Type II sockets support Type I and II cards, and Type III sockets support all three types of cards.




A conventional PC card


10


is shown in FIG.


1


. The PC card


10


has a generally rectangular shaped body with a top surface


12


, a bottom surface


14


, a right side


16


, a left side


18


, a front end


20


and a rear end


22


. The terms “front” and “rear” are used in reference to the direction in which the PC card


10


is inserted into the receiving socket. The front end


20


of the PC card


10


includes a 68-pin connector


24


that is used to connect the card to an electronic device such as a notebook or lap top computer. Disposed within the PC card


10


is a printed circuit board or substrate


26


with various electronic components


28


that provide the necessary circuitry to perform the intended functions of the PC card.




Additionally, a variety of connectors have been developed in order to facilitate electrical communication between electronic devices and to allow electronic devices to be connected to communication systems. Conventional connectors typically include a plug and a corresponding jack that is sized and shaped to receive the plug. Thus, when the plug is inserted into the jack, the connector allows electrical communication to be established between the plug and the jack.




Conventional connectors are frequently constructed according to standards that are well known in the art to promote compatibility and interchangeability. These standard connectors allow various electronic devices and communication systems to be interconnected or linked as desired by the user. A conventional connector that is well known in the art is the RJ-xx series of connectors, such as the RJ-11, RJ-12 and RJ-45 connectors. The RJ series of connectors include a plug and a corresponding jack that is sized and configured to receive the plug. The RJ-11 connector, for example, includes four or six contact pins and is commonly used to attach communication devices, such as telephones, facsimile machines and moderns, to electronic devices. The RJ-45 connector includes eight contact pins and it is frequently used to connect LANs or Ethernets to electronic devices. The RJ series of connectors have the same overall configuration except for slightly different widths. Thus, the RJ-11 and RJ-45 connectors have the same general configuration, but the RJ-45 connector is slightly wider than the RJ-11 connector.




As shown in

FIGS. 2 and 3

, a conventional RJ series connector


30


, such as a RJ-11 connector, includes a jack


32


and a plug


34


. The plug


34


includes a rectangular contact pin block


36


with a front end


38


, a rear end


40


, a top surface


42


, a bottom surface


44


and a plurality of contacts


46


located proximate the front end of the block. The contacts


46


are recessed within tracks formed in the contact pin block


36


, and the contacts are accessible from the front end


38


and bottom surface


44


of the block. A cable


48


is used to electrically connect the plug


34


to a communications system or other electronic device. The front end


38


of the contact pin block


36


typically includes a pair of notches that define front abutment surfaces


50


that are perpendicular to the top surface


42


of the block.




A biased retention clip


52


extends from the top surface


42


of the contact pin block


36


. The biased clip


52


includes a broad base


54


in which the front end is integrally attached to the top surface


42


or front end


38


of the block


36


, and the other end includes a narrow tab


56


extending away from the base


54


. An abrupt transition between the base


54


and the tab


56


creates a pair of retention edges


58


on both sides of the tab


56


. The biased clip


52


extends at an angle relative to the top surface


42


of the contact pin block


36


and the biased clip may be elastically deformed towards the top surface of the contact pin block to allow the plug


34


to be inserted and removed from the jack


32


.




As best seen in

FIG. 2

, the jack


32


includes an aperture


60


that is sized and configured to receive the plug


34


. The aperture


60


includes a first pair of notches


62


with a first opening


63


disposed between this first pair of notches, and a second pair of notches


64


with a second opening


65


disposed between this second pair of notches. When it is desired to insert the plug


34


into the jack


32


, the user depresses the biased clip


52


towards the top surface


42


of the contact pin block


36


and this permits the plug to be inserted into the receptacle. After the plug


34


is inserted into the jack


32


, the user releases the biased clip


52


and, as shown in

FIG. 3

, the biased clip returns to its original position. The plug


34


is securely held within the jack


32


because the retention edges


58


of the biased clip


52


engage the inner surfaces of the second pair of notches


64


and the narrow tab


56


extends through the opening


65


formed between the second pair of notches.




Alternatively, instead of the user depressing the biased clip


52


towards the top surface


42


of the contact pin block


36


, the user can simply insert the plug


34


into the aperture


60


and the base


54


of the biased clip


52


will engage the lower surfaces of the second pair of notches


64


. This engagement of the base


54


with the lower surfaces of the second pair of notches


64


forces the biased clip


52


downwardly towards the upper surface


42


of the contact pin block


36


, and this allows the plug


34


to be inserted into the jack


32


. In either case, the plug


34


is securely held within the jack


32


and it cannot be removed by simply pulling on the plug or cable


48


in a direction away from the receptacle. Instead, the biased clip


52


must be depressed towards the upper surface


42


of the contact pin block


36


in order to remove the plug


34


from the receptacle


60


.




If excessive force to remove the plug


34


from the jack


32


is applied to either the plug or the cable


48


without depressing the biased clip


52


, the biased clip will break. That is, because the biased clip


52


extends through the opening


65


and the retention edges


58


securely engage the inner surface of the second pair of notches


64


, the plug


34


cannot be removed from the receptacle without depressing the biased clip. Thus, the biased clip


52


will break and the plug


34


will fail if too much force is applied to the cable


48


or plug


34


without depressing the biased clip


52


. Accordingly, if the cable


48


is accidentally stepped on or tripped over, or the computer is suddenly moved, for example, this may break the biased clip


52


. Disadvantageously, if the biased clip


52


is broken, the plug


34


must be replaced. Replacement of the plug


34


is frequently time consuming, inconvenient and awkward. Further, the user may be unable to use the communications or electronic device while the plug


34


is broken.




As shown in

FIGS. 2 and 3

, the jack


32


includes a plurality of contact pins


66


that elastically deform or deflect as the plug


34


is inserted into the aperture


60


. In greater detail, each contact pin


66


includes a wire with a straight section


68


and a contact section


70


that are joined by a bend


72


. As shown in phantom in

FIG. 3

, the wire is bent at an angle α of at least 120° with respect to the straight section


68


when the plug


34


is not inserted into the jack


32


. When the plug


34


is inserted into the jack


32


, the contact


46


on the plug


34


pushes the contact section


70


of the pin


66


downwardly towards the straight section


68


until the contact pin is bent or folded back upon itself at an angle of about 180°. Disadvantageously, bending the contact pin


66


at this severe angle creates significant stresses in the contact pin proximate the bend


72


, which may lead to failure of the pin.




The electronic devices used with these conventional RJ series connectors are becoming smaller and smaller. Because these electronic devices are becoming smaller, one or more of the dimensions of the RJ series connector may now be larger than one or more of the dimensions of the electronic device. For example, communications cards that comply with PCMCIA guidelines have a height that is less than the height of conventional RJ series connectors. In particular, communications cards that comply with PCMCIA standards have a height of 10.5 mm for a Type III PC card, but conventional RJ-11 jacks have a minimum height of at least 12.0 mm. Thus, a conventional RJ-11 jack cannot be mounted in a PC card because the height of the RJ-11 jack exceeds the height limitation of the PC card.




As shown in

FIG. 4

, a known device to connect a RJ series connector to a PC card includes a physical/electrical connector


80


that is attached to the rear end of a PC card


82


. The physical/electrical connector


80


includes a generally rectangular shaped body


84


with a conventional RJ series jack or receptacle


86


. Disadvantageously, because the physical/electrical connector


80


extends outwardly from the computer


88


, the computer may no longer fit within its carrying case, the protruding connector may be easily broken or damaged, the protruding connector may limit the potential uses of the computer, and the connector alters the aesthetics of the computer.




It is also known to use flexible connectors or adaptors to connect RJ series connectors to a communications card. These known adaptors, however, suffer from several drawbacks such as requiring the user to externally carry the adapter from the computer. Thus, the user must remember to bring the adaptor, otherwise the communications card cannot be used. Disadvantageously, users commonly misplace or lose such adaptors. In addition, these known adaptors are typically bulky and that exacerbates the problems associated with externally carrying the adaptor. In addition, these known adaptors typically extend well beyond the periphery of the host computer and that limits the usefulness of the adaptor, and often poses problems when used in tight space confinements.




Other known devices have been developed in order to allow conventional RJ series connectors to be used with PC cards. For example, U.S. Pat. Nos. 5,183,404; 5,335,099; 5,338,210; 5,547,401; 5,727,972 and 5,816,832 disclose assorted devices and methods to connect RJ series connectors to PC cards and other electronic devices. These patents are assigned to the same assignee as the present application and are hereby incorporated by reference in their entireties. Briefly, the above-listed patents generally disclose a thin plate that is slidably mounted to a PC card. The thin plate includes a top surface with an aperture formed therein and a plurality of contact wires mounted to the thin plate. Each contact wire includes a first end that is freely exposed within the aperture and a second end that is connected to the thin plate. A flexible wire ribbon is typically used to electrically connect the second end of the contact wires to contacts on a printed circuit board located within the PC card.




As known in the art, the thin plate selectively slides between an extended position and a retracted position. In the extended position, the aperture is exposed such that a corresponding plug, such as a RJ-11 plug, can be inserted and the contacts on the plug engage the contact wires extending into the aperture. This allows electrical connection to be established between the plug and the printed circuit board. In particular, electrical communication is established between the plug, contact wires, flexible wire ribbon and printed circuit board. When not in use, the thin plate is retracted into the PC card and the aperture is not exposed. The flexible wire ribbon allows the thin plate to be repeatedly moved between the extended and retracted positions because it freely bends or folds as the plate is moved.




Another known device for using a RJ series connector with a PC card is disclosed in U.S. Pat. No. 5,773,332 issued to Glad. As shown in

FIG. 5

, the Glad patent discloses a communications card


90


that follows the PCMCIA card Type III standards for dimensions and configuration. The Type III PC card


90


includes two receptacles


92


,


94


that are designed to receive standard RJ-xx plugs (specifically, a RJ-11 plug and a RJ-45 plug). The Type III PC card


90


also includes an upper surface


96


and a lower surface


98


that form a portion of the housing of the communications card. The Glad patent explains that because the height of a PCMCIA Type III card is still not great enough to allow standard RJ-xx series receptacles to be mounted therein, T-shaped cutouts


100


are removed from the housing of the communications card


40


. The T-shaped cutouts


100


accommodate the biased clip


102


and the ridge


104


present on the connector plug


106


. The shape of the T-shaped cutout


100


engages the biased clip


102


and the ridge


104


to hold the plug


106


in place. The Type III PC card height limitation of 10.5 mm, however, is not satisfied when the connector plug is inserted into the receptacles because the biased clip


102


extends through the cutout


100


and protrudes through the tipper surface


96


of the housing. Disadvantageously, the biased clip


102


can be easily broken or damaged because it protrudes through the upper surface


96


of the card


90


. Additionally, the protruding clip


102


may limit design options and uses of the communications card because it does not satisfy the Type III PC card configuration and size requirements. Further, the PC card


90


may not be used in close fitting Type III sockets because the socket may prevent the biased clip


102


from extending through the cutout


100


. Thus, the connector plug


106


will not be secured to the PC card


90


.




Still another known device for connecting a RJ series connector to a PC card is disclosed in U.S. Pat. No. 5,984,731 issued to Laity. As shown in

FIGS. 6 and 7

, a plug


110


is inserted into a receptacle


112


located between upper and lower surfaces


114


,


116


of a communications card


118


. The receptacle


112


includes a cutout


120


to allow the biased clip


122


of the plug


110


to extend through an outer surface of the communications card


118


. Specifically, by providing an open bottom (or cutout) in the receptacle, the retention clip, in the fully inserted position of the modular plug, is permitted to project outwardly from the lower, horizontal outer surface of the card. Accordingly, the 10.5 mm height of the Type III card can incorporate a receptacle conforming to the FCC RJ connector standards, if there are cutouts in the lower outer surface of the card.




The Laity patent discloses a complicated structure with a plurality of components that is used to physically and electrically connect the plug


110


to the communications card


118


. For example, disposed between the upper and lower surfaces


114


,


116


of the communications card


118


are contact wires


124


that include a first end


126


soldered to the upper surface of the printed circuit board


128


and a second end


130


that extends into the receptacle


112


. As seen in

FIG. 6

, the contact wires


124


include a first angled section


132


that is bent at a 180° angle such that the wire is folded back upon itself and a second angled section


134


that is bent at a 90° angle.




In greater detail, the housing of the communications card


118


defines the receptacles


112


, and the receptacles are sized and configured to closely receive standard RJ-type modular plugs. A contact block with planar abutment surfaces is engaged by and bonded to the upper surface of the rear margin of the printed circuit board


128


. Vertical slots in the wall of the contact block are longitudinally aligned with grooves in the interior surface of the top wall of the receptacle body. The first ends or solder tails


126


of the contact wires


124


, which are soldered to the printed circuit board


128


, are contained within the longitudinal confines of recesses. After fabrication of the subassembly comprising the contact block and the printed circuit board, these recesses facilitate inspection of the integrity of the solder joints connecting the first ends


126


of the contact wires


124


to the printed circuit board


128


and provide sufficient space to permit resoldering if necessary. Disadvantageously, if the receptacles in the housing are not exactly aligned with the contact block, the slots in the wall of the contact block and the grooves in the inner surface of the receptacle will not be aligned. This undesirably causes the pins to be laterally deformed and may result in the failure of the connector. Additionally, hand soldering of the contact wires


124


to the printed circuit board


128


is time consuming, expensive and unreliable. Further, because the contact block is permanently attached to the substrate, this forces the user to dispose of the entire communications card if the connector is broken or damaged. Finally, the biased clip of the plug is more likely to be broken or damaged because it protrudes through an outer surface of the communications card, and the protruding clip may limit the usefulness of the card.




SUMMARY OF THE INVENTION




A need therefore exists for a modular jack for a Type III PC card in which the connector plug is contained within a receptacle and the connector plug does not protrude through either the top or bottom surfaces of the PC card.




The modular jack of the present invention advantageously allows communications cards to be connected to standard RJ series plugs without deviating from the Type III PC card size and configuration requirements, even if the plug is inserted into the jack. The modular jack also allows communications cards to be interconnected with various electronic devices and communications systems because it is configured to receive standard RJ series plugs. The modular jack also allows communications cards to be quickly, easily and securely connected and disconnected to desired electronic devices and communications systems. This permits the communications cards to be readily used with portable systems or while traveling. Further, the modular jack requires no changes or modifications to the standard RJ series plugs.




One aspect of the present invention is a modular jack that is mounted to a Type III PC card. Significantly, when the plug is received within the jack, no portion of the plug or modular jack violates the Type III PC card height limitation of 10.5 mm.




Another aspect is a modular jack with a receptacle in the front surface of a modular jack. When the plug is inserted into the receptacle, the plug is contained within a receptacle and no portion of the plug, including the biased clip, extends through another surface of the modular jack. Significantly, because no portion of the plug protrudes through the upper or lower surfaces of the modular jack when the plug is inserted into the jack, the modular jack and the received plug satisfy the 10.5 mm height limitation of a Type III PC card. Advantageously, because no portion of the biased clip protrudes through the upper or lower surfaces of the modular jack, the clip is less likely to be broken or damaged.




Still another aspect is a modular jack that includes a latching area that allows the plug to be removed from the receptacle without depressing the biased clip if sufficient force is applied to the plug. Thus, if sufficient force is applied to the plug or the cable attached to the plug, the latching area allows the plug to be released from the receptacle without breaking the biased clip or pulling the cable out of the plug. Advantageously, if a large force is accidentally applied to the plug or cable, such as the user stepping on the cable or the computer being unexpectedly moved, the latching area allows the plug to be released from the receptacle without damaging the plug or receptacle.




Yet another aspect is a modular jack with one or more receptacles that allow a RJ series plug to be simply and easily connected and disconnected from a Type III PC card without the use of any adaptors, connectors, or any moving parts. Advantageously, the modular jack is relatively inexpensive to construct and assemble because the connector does not contain any complicated structures or movable parts.




Another aspect is a modular jack with a receptacle that is sized and configured to securely hold a RJ series plug within the receptacle while the biased clip is positioned in a partially compressed configuration. Advantageously, because the biased clip remains partially compressed, the biased clip continually pushes the front and lower surfaces of the plug into the receptacle and that causes the contacts in the receptacle to positively engage the corresponding contacts in the plug. This results in improved electrical communication between the plug and the modular jack.




Yet another aspect of the present invention is a modular jack that can be directly attached to a desired electronic device such as a computer. Advantageously, when the plug is received within the modular jack, no portion of the plug or modular has a height that is greater that about 10.5 mm.




Still another aspect of the present invention is a modular jack with a receptacle that is sized and configured to hold a RJ series plug while maintaining an overall modular jack height that is generally equal to or less than 10.5 mm. Significantly, as computers are driven to thinner and thinner profiles, the modular jack can be mounted to a side of the computer.











Further aspects, features and advantages of the present invention will become apparent from the detailed description of the preferred embodiments that follows.




BRIEF DESCRIPTION OF THE DRAWINGS




The appended drawings contain figures of preferred embodiments of the modular jack for Type III PCMCIA cards. The above-mentioned features of the modular jack, as well as other features, will be described in connection with the preferred embodiments. However, the illustrated embodiments are only intended to illustrate the invention and not limit the invention. The drawings contain the following figures:





FIG. 1

is a perspective view of a conventional communications card constructed in accordance with PCMCIA standards;





FIG. 2

is a perspective view of a conventional RJ series connector, illustrating a plug and a corresponding receptacle;





FIG. 3

is a side view of the conventional RJ series connector shown in

FIG. 2

, with a portion of the plug and receptacle cut away, illustrating the plug inserted into the receptacle;





FIG. 4

is a perspective view of a conventional communications card with an integrally attached RJ series receptacle, illustrating the communications card inserted into a computer, with a portion of the computer cut away;





FIG. 5

is a perspective view of a conventional connector for a communications card, illustrating a RJ series plug and cutouts along an upper surface of the communications card;





FIG. 6

is a cross-sectional side view of a conventional connector for a communications card, with a portion of the communications card cut away, illustrating a receptacle located in the rear portion of the communications card;





FIG. 7

is a cross-sectional side view of the conventional connector shown in

FIG. 6

, illustrating a plug inserted into the receptacle;





FIG. 8

is a perspective view of a communications card in accordance with a preferred embodiment of the present invention;





FIG. 9

is a top view of the communications card shown in

FIG. 8

, with the housing of the main body portion of the communications card removed;





FIG. 10

is an exploded, perspective view of a portion of the communications card shown in

FIG. 9

, illustrating the modular jack detached from the printed circuit board, with a portion of the printed circuit board cut away;





FIG. 11

is a front view of the modular jack shown in

FIG. 10

;





FIG. 12

is a cross-sectional side view of the modular jack shown in

FIG. 11

, illustrating the plug initially inserted into the opening of the receptacle, with the plug in the relaxed position;





FIG. 13

is a cross-sectional side view of the modular jack shown in

FIG. 11

, illustrating the plug partially inserted into the opening of the receptacle, with the plug in the insertion portion; and





FIG. 14

is a cross-sectional side view of the modular jack shown in

FIG. 11

, illustrating the plug fully inserted into the receptacle of the modular jack, with the plug in the attached position.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




The present invention involves a modular jack for a Type III PCMCIA card. The principles of the present invention, however, are not limited to modular jacks for Type III PCMCIA cards. It will be understood that, in light of the present disclosure, the modular jack disclosed herein can be successfully used in connection with other types of electrical equipment, devices and communications systems.




Additionally, to assist in the description of the modular jack and communications card, words such as top, bottom, front, rear, right and left are used to describe the accompanying figures. It will be appreciated, however, that the present invention can be located in a variety of desired positions—including various angles, sideways and even upside down. A detailed description of the modular jack for a Type III PCMCIA card now follows.




As seen in

FIGS. 8 and 9

, a communications device in accordance with a preferred embodiment of the present invention includes a communications card


200


that is configured to be inserted into a corresponding socket of a host device such as a computer (not shown). The computer can be any type of a wide variety of computers includes personal, portable, laptop, notebook, palm, personal data assistants (PDAs), etc. The communications card


200


includes a housing


202


with a generally rectangular shaped configuration having a top surface


204


, bottom surface


206


, right side


208


, left side


210


, front end


212


and rear end


214


. The communications card


200


conforms to the Type III PCMCIA standards with a length of 85.6 mm (3.4 inches), a width of 54.0 mm (2.1 inches), and a height of 10.5 mm (0.4 inches), but it will be appreciated that the card may have other desired sizes and configurations that are suitable for its intended purpose, and the card does not have to conform to any specific standards or guidelines. A 68-pin connector


216


is located at the front end


212


of the card


200


to allow the card to communicate with the computer, but other suitable connectors such as serial, parallel, SCSI, or other types of ports, may also be used. A printed circuit board (PCB) or substrate


218


is located within the housing


202


and it includes logic circuitry and various components


219


that are used to perform the desired functions of the communications card


200


.




Located at the rear end


214


of the card


200


are two receptacles


220


and


222


that are sized and configured to receive conventional RJ series plugs. Preferably, the receptacle


220


is sized and configured to receive a RJ-11 connector plug and the receptacle


222


is sized and configured to receive a RJ-45 connector plug, but it will be appreciated that the receptacles call be sized and configured to receive any desired RJ series plug or any other suitable type of plug. Alternatively, the same receptacle may be sized and con figured to receive different types of connector plugs such as a RJ-11 connector plug and a RJ-45 connector, for example. These receptacles


220


and


222


may be illuminated as described in assignee's copending U.S. patent application Ser. No. 09/528,330, filed Mar. 20, 2000, entitled Illuminated Electrical Jack System, which is hereby incorporated by reference it its entirety.




The rear portion of the card


200


preferably includes a Sub-D connector


224


for connection to a cellular telephone or other suitable electronic equipment, but other types of connectors such as a pin, BNC or DIN connectors may also be connected to the communications card. Additionally, another modular jack


230


or additional receptacles of suitable sizes and configurations may also be attached to the rear portion of the communications card


200


.




The receptacles


220


and


222


are located in a modular jack


230


that includes a main body portion


232


having a generally rectangular configuration with an upper surface


234


, a lower surface


236


, a right side


238


, a left side


240


, a front surface


242


and a rear surface


244


. As shown in

FIG. 8

, the upper surface


234


of the modular jack


230


is generally aligned and substantially planar with the top surface


204


of the housing


202


of the communications card


200


. Alternatively, the top surface


204


of the housing


202


may be configured to cover the upper surface


234


of the modular jack


230


. The bottom surface


206


of the housing


202


preferably encloses the lower surface


236


of the modular jack


230


and is generally aligned with a lip located proximate the front surface


242


of the modular jack. On the other hand, the lower surface


236


of the modular jack


230


may be generally aligned with the bottom surface


206


of the communications card


200


. In any of these configurations, however, the height of the modular jack


230


is the generally equal to or less than the height of the communications card


200


. Additionally, as shown in the accompanying figures, the receptacles


220


,


222


are located entirely in the front surface


242


of the modular jack


230


, and the upper surface


234


of the modular jack


230


is a solid, planar surface that does not include any openings or cutouts.




The modular jack


230


is releasably attached to the housing


202


of the communications card


200


by a pair of guide rails


246


,


248


that are located on the right and left sides


238


,


240


of the jack, respectively. These guide rails


246


,


248


have a dovetail shape and are received within corresponding slots (not shown) in the housing


202


of the communications card


200


. The guide rails


246


,


248


preferably have a friction or interference fit with the corresponding slots to securely attach the modular jack


230


to the housing


202


of the communications card


200


. Because the modular jack


230


is securely attached to the housing


202


of the communications card


200


, forces associated with inserting and removing connector plugs from the receptacles are primarily transmitted to the housing and not the printed circuit board


218


. One skilled in the art will appreciate, however, that the modular jack does not have to be connected to the housing of the communications card and instead the modular jack may be connected to any suitable portion of the communications card. Additionally, the modular jack may be directly connected to any desired electronic device, such as a computer, without the use of a communications card. Further, any suitable structures may be used to connect the modular jack to the electronic device.




In a preferred embodiment, as best seen in

FIG. 11

, the main body portion


232


of the modular jack


230


has a height of about


10


.


5


mm measured from the upper surface


234


to the lower surface


236


, and the receptacles


220


,


222


have a height of about 10.1 mm measured from an uppermost surface


250


to the lower surface


252


of the receptacle. The upper wall


254


of the receptacles


220


,


222


has a thickness of about 0.2 mm and the lower wall


256


of the receptacles also has a thickness of about 0.2 mm. The main body portion


232


of the modular jack


230


has a depth of about 10.8 mm measured from the front surface


242


to the rear surface


244


, and the receptacles


220


,


222


have a depth of about 9.8 mm measured from the front surface to the inner surface of the rear wall


262


of the receptacle. The right and left sides walls


258


,


260


of the modular jack


230


have a thickness of about 1.0 mm, and the rear wall


262


of the receptacles


220


,


222


also has a thickness of about 1.0 mm.




As best seen in

FIGS. 10

,


12


and


13


, the modular jack


230


also includes a rearwardly extending connector


270


with a first end


272


attached to the modular jack


230


and an opposing second end


274


. The rearwardly extending connector


270


has a length of about 8.7 mm and it is used to electrically connect the modular jack


230


to the printed circuit board


218


. Those skilled in the art will readily appreciate, however, that the modular jack


230


can have a variety of different sizes and configurations depending, for example, upon the type of connectors, intended use of the communications card, size and shape of the communications card, and specific applications of the communications card.




One or more contact pins


300


are located within the receptacles


220


,


222


of the modular jack


230


. Typically, four or six contact pins are used in conjunction with an RJ-11 connector and eight contact pins are used in conjunction with an RJ-45 connector, but any suitable number of contact pins may be utilized. Advantageously, the contact pins


300


shown in connection with these preferred embodiments can be used in conjunction with both RJ-11 and/or RJ-45 connectors. Thus, the same contact pin design may be used with one or more types of RJ connectors, but at the contact pins may be manufactured in any of a wide variety of designs and configurations in order to be used with specific applications or connectors. Thus, while the contact pins


300


shown in the accompanying figures are representative of preferred embodiments, it will be appreciated that the contact pins may also have other suitable shapes and configurations.




As seen in

FIGS. 12

to


14


, exemplary contact pin


300


located in the receptacle


222


includes a plug engaging portion


302


and a connector portion


304


. Briefly, the plug engaging portion


302


is flexible and elastically deforms or deflects as the plug


350


is inserted into the receptacle


222


. The connector portion


304


, on the other hand, is generally held in a generally fixed position and it is used to electrically connect the modular jack


230


to the printed circuit board


218


disposed within the housing


202


of the communications card


200


. Additional details regarding preferred embodiments of the contact pins are provided in assignce's copending U.S. patent application Ser. No. 09/528,500, filed Mar. 20, 200, entitled Contact Pin Design for a Modular Jack, which is hereby incorporated by reference it its entirety.




The plug engaging portion


302


of the contact pin


300


extends generally along a longitudinal axis from the front surface


242


of the receptacle


222


to the rear end


274


of the rearwardly extending connector


270


of the modular jack


230


. The plug engaging portion


302


of the contact pin


300


includes a first section


306


positioned within a groove or slot


308


located in the lower wall


256


of the receptacle


222


. The groove


308


is located proximate the front surface


242


of the receptacle


222


, where the plug


350


is initially inserted into the receptacle. The first section


306


has a generally planar configuration to help hold this portion of the contact pin


300


within the groove


308


. The first section


306


may also include a generally planar or slightly upwardly extending end


307


, but the end should not protrude above the upper surface of the groove


308


or into the receptacle


222


. Because the first section


306


of plug engaging portion


302


is located below the lower surface


252


of the receptacle


222


, the plug


350


will not catch on or contact the end


307


or first section


306


of the contact pin


300


when the plug is inserted into or removed from the receptacle. Additionally, the groove


308


helps prevent lateral or side-to-side movement of the contact pin


300


, which prevents the pin from contacting other pins and it keeps the pins separated by a desired distance.




The first section


306


of the plug engaging portion


302


may be either movable or held in a fixed position within the groove


308


depending, for example, upon the desired use of the connector. If the first section


306


is desired to be movable within the groove


308


, it should have sufficient size and length to allow longitudinal movement within the groove, but the first section should not be displaced from the groove. On the other hand, if the first section


306


is secured in a fixed position within the groove


308


, it should have sufficient size and length to be securely held in place. In either configuration, the first section


306


should have sufficient surface area, material strength and stress dispersion capabilities to prevent the contact pin from breaking or otherwise being damaged when the plug


350


is being inserted into the receptacle


222


.




The contact pin


300


includes an upwardly angled section


310


, which is the first portion of the contact pin to engage the plug


350


as it is inserted into the receptacle


222


. The upwardly angled section


310


has a length of about 4 mm and it is connected to the first section


306


at an angle β of between about 5° and about 60°. More preferably, the upwardly angled section


310


and the first section


306


are joined at an angle β of between about 30° and about 45°, or less, in order to minimize the stress on the contact pin


300


as the plug


350


is inserted into the receptacle


222


. One skilled in the art will appreciate that the angle and length of the upwardly angled section


310


may impact the deflection and stress on the contact pin


300


, and that the upwardly angled section may have different lengths and angles depending upon the desired configuration of the pin.




The contact pin


300


also includes an elongated arm


312


connected to the upwardly angled section


310


. In particular, a curved section


314


joins the upwardly angled section


310


and the elongated section


312


at an angle γ between about 50 and 60°. More preferably, the curved section


314


joins the sections


310


,


312


at about an angle γ of between about 15° and about 30° to minimize the stress in the contact pin and to provide secure engagement of the contact pin


300


with corresponding contacts in the plug


350


. The elongated arm


312


is preferably angled slightly upwardly at an angle δ of between about 5° and 15°, but the angle could be greater or smaller. It will be appreciated that the plug engaging portion


302


of the contact pin


300


may also be generally straight and not include the curved section


314


, or the contact pin may include one or more curved sections. In this preferred embodiment, the plug engaging portion


302


does not include any portions that have an angle larger than about 90° in order to minimize stress and increase durability of the pin


300


. More preferably, the plug engaging portion


302


does not include any portions that are angled more than 60° to further increase reliability and decrease stress.




The elongated arm


312


preferably has a length of about 10.0 mm, which is generally equal to or greater in length than the depth of the receptacle


222


. Because the arm


312


has an elongated length, it permits a relatively large deflection of the pin


300


as the plug


350


is inserted into the receptacle


222


. The distal end


316


of the elongated arm is disposed within a slot


318


located in the rearwardly extending connector


270


. The slot


318


allows the elongated arm


312


to move vertically while preventing lateral or side-to-side movement of the contact pin


300


. The slot


318


is aligned with the groove


308


located proximate the front surface


242


of the receptacle to position the contact pin


300


in the desired location.




The elongated arm


312


is attached to the connector portion


304


and the connector portion is used to electrically connect the contact pin


300


to the printed circuit board


218


. As discussed in greater detail below, the connector portion


304


includes a flat first section


320


, a curved section


322


and an engaging portion


324


that is sized and configured to electrically engage corresponding contacts


326


on the printed circuit board


218


. These contacts


326


on the edge of the printed circuit board


218


may comprise any suitable number of traces or leads. A preferred embodiment of connecting the modular jack to the printed circuit board is described in assignee's copending U.S. patent application Ser. No. 09/528,501, filed Mar. 20, 2000, entitled Card Edge Connector for a Modular Jack, which is hereby incorporated by reference it its entirety.




As best seen in

FIG. 10

, the modular jack


230


includes the rearwardly extending connector


270


that is integrally attached to the rear wall


262


of the main body portion


232


of the modular jack. The rearwardly extending connector


270


includes a body


400


with a first socket


402


and a second socket


404


that are sized and configured to receive corresponding portions


406


,


408


of the printed circuit board


218


. The portions


406


,


408


are located proximate an inner edge


410


of the printed circuit board


218


and preferably project outwardly from the inner edge of the printed circuit board. Desirably, the inner edge


410


forms part of a relief or cutout


412


of the printed circuit board


218


that is sized and configured to receive the modular jack


230


. More desirably, the relief


412


is sized and configured such that when the modular jack


230


is electrically connected to the printed circuit board


218


, the front surface


242


of the modular jack is generally aligned with the front surface of the connector


224


or a front edge


414


of the printed circuit board. It will be understood that the portions


406


,


408


of the printed circuit board


218


may also be aligned with the inner edge


410


of the printed circuit board


218


or be recessed into the printed circuit board.




Disposed on the upper surface of the printed circuit board


218


are contacts


326


that are electrically connected to desired circuitry or components


219


on the printed circuit board. These contacts


326


may comprise a portion of an electrical lead or trace, and the contacts preferably have a length less than the length of the portions


406


,


408


of the printed circuit board


218


. The number of contacts


326


on the printed circuit board


218


desirably corresponds to the number of contact pins


300


in the modular jack


230


, but it is contemplated that the number of contacts may not correspond to the number of contact pins. Additionally, although not shown in the accompanying figures, one skilled in the art will recognize that the lower surface of the printed circuit board


218


may also include electrical contacts that are electrically connected to the modular jack


230


.




The sockets


402


,


404


in the body


400


of the rearwardly extending connector


270


include a top wall


420


, a bottom wall


422


, a right sidewall


424


, a left sidewall


426


and a rear all


428


. As best seen in

FIGS. 12 and 13

, the top wall


420


and the bottom wall


422


are separated by two different heights such that the rear end


430


of the receptacles


402


,


404


have a height that is slightly greater than the thickness of the printed circuit board


218


. The forward end


432


of the receptacles


402


,


404


, however, have a larger height such that the printed circuit board


218


and the engaging portion


324


of the contact pin


300


can be disposed between the top wall


420


and the bottom wall


422


of the receptacle.




The upper surface


434


and lower surface


436


of the top wall


420


of the receptacles


402


,


404


preferably include grooves that are sized and configured to receive the connector portion


304


of the contact pins


300


. In greater detail, the upper surface


434


of the top wall


420


includes grooves


438


that contain the first flat sections


320


of the contact pin


300


and these grooves are aligned with the slots


318


that extend towards the rear wall


262


of the modular plug


230


. A cross member


440


holds the first flat sections


320


of the contact pins


300


in a fixed position relative to the rearwardly extending connector


270


. Thus, the connector portion


304


of the contact pins


300


generally does not bend or deflect as the plug


350


is inserted or removed from the receptacle


222


. Instead, the plug engaging portion


302


primarily bends or deflects as the plug


350


is inserted or removed from the receptacle


222


.




The lower surface


436


of the top wall


420


may also include grooves


442


that are generally aligned with the grooves


438


in the upper surface


434


of the top wall


420


. These grooves


442


in the lower surface


436


receive the engaging portions


324


of the contact pins


300


when the rearwardly extending connector


270


is attached to the printed circuit board


218


. One skilled in the art will appreciate that the grooves


438


,


442


in the upper and lower surfaces


424


,


426


of the top wall


420


are not required and that other suitable types of alignment devices, such as walls or partitions, may also be used to position the contact pins


300


in the desired locations.




As shown in

FIGS. 12

to


14


, the first flat section


320


of the contact pin


300


is preferably located generally parallel to the lower surface


252


of the receptacle


320


and the curved section


322


is curved about the rear end


274


of the rearwardly extending connector


270


. The engaging portion


324


of the contact pin


300


extends into the socket


404


and it resiliently engages the contact


326


on the upper surface of the printed circuit board


218


. This allows electrical communication between the printed circuit board


218


and the contact pin


300


to be established. Advantageously, because the engaging portion


324


of the contact pin


300


is biased to engage the contact


326


, this results in positive electrical contact between the contact and the contact pins. If the modular jack


230


is disconnected from the printed circuit board


300


, the portions


406


,


408


of the printed circuit board


218


are removed from the sockets


402


,


404


and the engaging portion


324


of the contact pin


300


resiliently springs back to its original position. Thus, the modular jack


230


and the printed circuit board


218


can be repeatedly attached and disconnected as desired.




As discussed above, numerous specific dimensions and configurations are provided in connection with preferred embodiments of the modular jack


230


. It will be understood, however, that these dimensions and configurations may be changed or modified for specific applications and designs. Thus, for example, the modular jack


230


could also have a square, circular, curvilinear or other compound or complex shapes without deviating from the scope or spirit of the invention.




The modular jack


230


is desirably integrally molded, for example, by injection molding, thermal forming, vacuum forming of a pre-formed sheet of plastic, or the like. Alternatively, components such as the main body portion


232


and rearwardly extending connector


270


can be separately molded, stamped, machined, etc., and then bonded together. The bonding process can involve thermal bonding, solvent bonding, ultrasonic welding or other techniques known in the art. The modular jack


230


is desirably constructed from plastics such nylon, but other suitable plastics, synthetics, and other metallic or nonmetallic materials with suitable properties and characteristics may also be used.




The physical and electrical connection of the plug


350


to the receptacle


222


will now be described in detail. As shown in

FIGS. 12

to


14


, the plug


350


includes a contact pin block


354


that houses a plurality of contacts


352


. The contacts


352


are recessed within tracks that are accessible from front and lower surfaces


356


,


358


of the contact pin block


354


. The contact pin block


354


includes a forwardly extending surface


360


that is flanked by a pair of notches that define front abutment surfaces (not shown), which are located generally perpendicular to an upper surface


362


of the contact pin block. A biased clip


364


extends upwardly from the upper surface


362


of the contact pin block


354


and it includes a broad base


366


and a narrow tab


368


. An abrupt transition between the base


366


and the tab


368


forms retention edges


370


on both sides of the tab. The upper surface of the biased clip


364


may also include an angled or inclined surface


372


.




As seen in

FIG. 12

, the biased clip


364


is in a relaxed position


374


and no external forces are being applied to the biased clip. Thus, the biased clip


364


freely extends at an angle ε relative to the upper surface


362


of the contact pin block


354


, and there is a relatively large gap or space between the biased clip and the upper surface of the contact pin block. Because the biased clip


364


is flexible and elastic, it resiliently returns to this relaxed position


374


whenever no external forces are being applied to the clip.




As shown in

FIG. 13

, in an insertion position


376


, the plug


350


is being inserted into the receptacle


222


and the biased clip


364


is deflected downwardly such that it contacts or there is a very small angle ε and little or no gap between the biased clip and the upper surface


362


of the contact pin block


354


. The biased clip


364


may be deflected either by the user applying a downward force to the biased clip or, as the plug


350


is inserted into the receptacle


222


, the base


366


of the biased clip engages the notches


380


located proximate the upper wall


250


of the receptacle and this pushes the clip downwardly.




As shown in

FIG. 14

, in an attached position


378


, the plug


350


is inserted into the receptacle


222


until the forwardly extending surface


360


, the front abutment surfaces or the front surface


356


contacts or is positioned proximate the rear wall


262


of the receptacle


222


. The biased clip


364


then springs upwardly when the plug


350


is fully inserted into the receptacle


222


because the base


366


of the biased clip


364


no longer engages the notches


380


. In this attached position


378


, the retention edges


370


of the biased clip


364


contact the rear surfaces of the notches


380


located in the front face


242


of the receptacle


222


and the tab


368


extends through the opening


382


between notches. Additionally, the inclined surface


372


of the biased clip


364


nests within a corresponding notch


382


in the upper surface


254


of the receptacle. Because the upper wall


254


of the receptacle


222


has a very small thickness, especially proximate the opening


382


, it may be desirable to strengthen this portion of the receptacle. For example, a support plate constructed of a relatively high strength material, such as metal, may be insert molded into the upper wall


254


or the upper surface


204


of the housing


202


may be configured to extend over the upper wall of the receptacle


222


.




Significantly, the biased clip


364


remains partially compressed in the attached position


378


. Thus, the biased clip


364


continually forces the contacts


352


of the plug


350


into engagement with the engaging portion


302


of the contact wire


300


, and this results in positive electrical contact between the plug and the modular jack. In greater detail, in the attached position


378


, the biased clip


364


is biased against the notch


382


in the upper wall


254


of the receptacle, and the clip is positioned at an angle ε that is between that relaxed position


374


and the insertion position


376


. Additionally, in the attached position


378


, the biased clip


364


and the upper surface


362


of the contact pin block


354


are separated by a gap that is less than the gap in the relaxed position


374


and larger than the gap in the insertion position


376


.




The biased clip


364


maintains this interconnection of the plug


350


and receptacle


222


until the user depresses the biased clip


364


towards the contact pin block


354


to disengage the retention edges


370


of the biased clip from the rear surfaces of the notches


380


. The user then can slide the plug


350


out of the receptacle


222


to disconnect the plug from the receptacle. Thus, when the communications card is not in use, the user can disconnect the plug


350


from the receptacle


222


by depressing the biased clip


364


towards the contact pin block


354


and pulling the plug out of the receptacle.




In a preferred embodiment of the modular jack


230


, the retention edges


370


on the biased clip


364


and the rear surfaces of the notches


380


form part of a latching area


384


. Advantageously, these edges and surfaces are sized and angled such that when sufficient force is applied to the plug


350


, the plug


350


will be released from the receptacle without depressing the biased clip. Thus, if sufficient force is applied to the plug


350


or the cable


351


attached to the plug, the latching area


384


allows the plug to be released from the receptacle


222


without breaking the biased clip


364


or pulling the cable out of the plug. Therefore, if a large force is accidentally applied to the plug


350


or cable


351


, such as the user stepping on the cable or the computer being unexpectedly moved, the latching area


384


allows the plug to be released from the receptacle


222


without damaging the plug or the receptacle.




In greater detail, the rear surfaces of the notches


380


are angled slightly forwardly and/or the notches have a smaller height to allow the plug


350


to be removed from the receptacle


222


without depressing the biased clip


364


. The retention edges


370


on the biased clip


364


may also be slightly angled and/or have a smaller height to allow the plug


350


to be removed from the receptacle


222


without depressing the biased clip. Additionally, because the biased clip


364


remains partially compressed in the attached position


378


and the tab


368


of the biased clip nests within the notch


382


in the upper surface of the receptacle


222


, and the biased clip is not contained within an opening or cutout in the top surface of the communication card, the plug can be removed from the receptacle without depressing the biased clip. One skilled in the art will appreciate that the latching area


384


may have different sizes and configurations depending upon the amount of force required to remove the plug from the receptacle.




Although this invention has been described in terms of a certain preferred embodiment, other embodiments apparent to those of ordinary skill in the art are also within the scope of this invention. Accordingly, the scope of the invention is intended to be defined only by the claims that follow.



Claims
  • 1. An apparatus that allows a RJ series connector plug to be connected to an electronic device, the apparatus comprising:an electronic device including a housing; a circuit board at least partially disposed within the housing of the electronic device; an opening formed in the housing of the electronic device; a modular jack that is sized and configured to be at least partially disposed in the opening in the housing, the modular jack being independent from and selectively removable from the housing so that the modular jack is capable of being quickly connected and disconnected from the housing, the modular jack including a main body portion with a top surface, a bottom surface, a front surface and a rear surface; a receptacle located in the front surface of the modular jack that is sized and configured to receive the RJ series connector plug along a generally longitudinal axis; one or more electrically conducting members at least partially disposed within the receptacle, the electrically conducting members being sized and configured to be in electrical communication with the RJ series connector plug when the plug is inserted into the receptacle; and a rearwardly extending connector attached to the rear surface of the modular jack, the rearwardly extending connector being slidably connectable to the circuit board to allow direct electrical communication between the electrically conducting members in the modular jack and the circuit board.
  • 2. The apparatus as in claim 1, wherein the top surface and the bottom surface of the main body portion of the modular jack comprise generally solid, planar surfaces that prevent any portion of the RJ series connector plug from extending through the top surface or the bottom surface of the modular jack.
  • 3. The apparatus as in claim 1, wherein the main body portion of the modular jack has a height measured from the top surface to the bottom surface that is generally equal to or less than about 10.5 mm.
  • 4. The apparatus as in claim 1, wherein the receptacle includes an upper inner surface and a lower inner surface that are separated by a distance that is generally equal to or less than about 10.1 mm.
  • 5. The apparatus as in claim 4, further comprising one or more grooves in a lower inner surface of the receptacle that are located proximate the front surface of the main body portion of the modular jack, each of the one or more grooves being sized and configured to receive an end of the one or more electrically conducting members.
  • 6. The apparatus as in claim 5, further comprising one or more slots in a rear wall of the main body portion, the one or more slots being generally aligned with the one or more grooves.
  • 7. The apparatus as in claim 1, further comprising a latching area that is sized and configured to securely hold the RJ series connector plug within the receptacle, the latching area also being sized and configured to allow the RJ series connector plug to be removed from the receptacle without the user depressing a biased clip of the connector plug if sufficient force is applied to a body of the connector plug.
  • 8. The apparatus as in claim 7, wherein the latching area includes a first pair of notches and a second pair of notches in a front wall of the receptacle, wherein at least one of the pairs of notches includes one or more angled inner surfaces to allow the RJ series connector plug to be removed from the receptacle without depressing the biased clip.
  • 9. The apparatus as in claim 7, wherein the latching area includes a first pair of notches and a second pair of notches in a front wall of the receptacle, wherein at least one of the pairs of notches includes a height to allow the RJ series connector to be removed from the receptacle without depressing the biased clip.
  • 10. The modular jack as in claim 7, wherein the receptacle is sized and configured to either an RJ-11 or an RJ-45 connector plug.
  • 11. A communications card comprising:a housing; a circuit board at least partially disposed within the housing, the circuit board including one or more electrical contacts; an opening formed in the housing; a modular jack that is sized and configured to be at least partially disposed in the opening in the housing, the modular jack being independent from and selectively removable from the housing so that the modular jack is capable of being quickly connected and disconnected from the housing, the modular jack including a top surface, a bottom surface, a front surface, and a rear surface; a receptacle disposed in the front surface of the modular jack, the receptacle being sized and configured to receive a connector plug; a connector attached to the rear surface of the modular jack, the connector being sized and configured to receive a portion of the circuit board disposed within the housing of the communications card to allow direct electrical communication to be established between the circuit board and the modular jack.
  • 12. The communications card as in claim 11, wherein the top surface and the bottom surface of the modular jack comprise generally solid, planar surfaces that prevent any portion of the connector plug from extending through the top surface or the bottom surface of the modular jack.
  • 13. The communications card as in claim 11, wherein the top surface of the modular jack is a generally solid, planar surface that is generally aligned with a top surface of the housing and the bottom surface of the modular jack is a generally solid, planar surface that is generally aligned with a bottom surface of the housing.
  • 14. The communications card as in claim 11, wherein the receptacle includes an upper inner surface and a lower inner surface that are separated by a distance that is generally equal to or less than about 10.1 mm.
  • 15. The communications card as in claim 11, wherein the connector plug is a RJ series connector plug.
  • 16. The communications card as in claim 15, further comprising a latching area for the receptacle, the latching area being sized and configured to securely hold the RJ series connector plug within the receptacle, the latching area also being sized and configured to allow the RJ series connector plug to be removed from the receptacle without the user depressing a biased clip if sufficient force is applied to a body of the RJ series connector plug.
  • 17. The communications card as in claim 11, further comprising one or more electrically conducting members at least partially disposed within the receptacle, the electrically conducting members being sized and configured to be in electrical communication with the connector plug when it is inserted into the receptacle in the modular jack.
  • 18. The electrical connector as in claim 17, wherein the one or more electrically conducting members are in direct electrical communication with the one or more electrical contacts disposed on the circuit board to allow direct electrical communication between the modular jack and the circuit board when the connector plug is inserted into the receptacle in the modular jack.
  • 19. An electrical connector comprising:a communications card including a housing with a cavity; a circuit board at least partially disposed within the cavity of the housing; one or more electrical contacts disposed on the circuit board; and a modular jack that is selectively removably attached to the housing of the communications card so that the modular jack is capable of being quickly connected and disconnected from the housing, the modular jack comprising: a receptacle in the modular jack that is sized and configured to receive a RJ series connector plug; one or more electrically conducting members at least partially disposed within the receptacle, the electrically conducting members being sized and configured to be in electrical communication with the RJ series connector plug when the plug is received into the receptacle; and a connector attached to the modular jack that is sized and configured to be removably connected to the circuit board to allow direct electrical communication to be established between the modular jack and the circuit board.
  • 20. The electrical connector as in claim 19, wherein the one or more electrically conducting members are in direct electrical communication with the one or more electrical contacts disposed on the circuit board to allow direct electrical communication to be established between RJ series connector plug and the circuit board when the connector plug is inserted into the receptacle.
  • 21. The electrical connector as in claim 19, further comprising a socket disposed in the connector attached to the modular jack, the socket being sized and configured to slidably receive a portion of the circuit board containing the one or more electrical contacts.
  • 22. The electrical connector as in claim 21, wherein the one or more electrically conducing members include a plug engaging portion and a circuit board engaging portion, the plug engaging portion extending into the receptacle and the printed circuit board engaging portion extending into the socket.
  • 23. The electrical connector as in claim 19, wherein the RJ series connector plug includes a body and a biased clip, the biased clip remaining partially depressed when the connector plug is received within the receptacle.
  • 24. The electrical connector as in claim 19, wherein the RJ series connector plug includes a body and a biased clip, the biased clip being in a relaxed position when the connector plug is not inserted into the receptacle and the biased clip extending at a first angle relative to an upper surface of the body of the plug, the biased clip being in an insertion position when the plug is inserted into the receptacle and the biased clip extending at a second angle relative to the upper surface of the body of the plug, the second angle being smaller than the first angle, and the biased clip being in an attached position when the plug is held within the receptacle and the biased clip extending at a third angle relative to the upper surface of the body of the plug, the third angle being between that of the first angle and the second angle.
  • 25. The electrical connector as in claim 19, wherein the receptacle is sized and configured to receive multiple types of RJ series connector plugs.
  • 26. A modular jack for connecting a connector plug to an electronic device, the modular jack being independent from and selectively removable from the electronic device so that the modular jack is capable of being quickly connected and disconnected from the electronic device, the modular jack comprising:a main body including a top surface, a bottom surface, a front surface and a rear surface; a receptacle disposed in the front surface of the main body, the receptacle being sized and configured to receive a RJ series connector plug along a generally horizontal axis; a rearwardly extending connector attached to the rear surface of the modular jack, the rearwardly extending connector including a socket that is sized and configured to removably receive a portion of a circuit board; and a plurality of contact pins, each of the plurality of contact pins including a plug engaging portion that is at least partially disposed within the receptacle and a circuit board engaging portion that is at least partially disposed within the socket, the plurality of contact pins allowing electrical communication to be established between the receptacle and the circuit board.
  • 27. The modular jack as in claim 26, further comprising a latching area that is sized and configured to retain the RJ series connector plug within the receptacle, the latching area holding a biased clip of the connector plug in a partially depressed position when the plug is retained within the receptacle.
  • 28. The modular jack as in claim 27, wherein the latching area is also sized and configured to allow the RJ series connector plug to be removed from the receptacle without the user depressing a biased clip of the connector plug if a predetermined force is applied to a body of the connector plug.
  • 29. A communications card comprising:a housing including an upper surface, a lower surface, a front surface and a rear surface; electronic circuitry disposed within the housing; and a modular jack that is selectively removably attached to the housing of the communications card so that the modular jack is capable of being quickly connected and disconnected from the housing, the modular jack comprising: a receptacle in the modular jack that is sized and configured to receive a RJ series connector plug; one or more electrically conducting members at least partially disposed within the receptacle, the electrically conducting members being sized and configured to be in electrical communication with the RJ series connector plug when the plug is received into the receptacle; and a connector attached to the modular jack that is sized and configured to be removably connected to the electronic circuitry disposed within the housing to allow direct electrical communication to be established between the electrically conducting members and the electronic circuitry.
  • 30. The communications card as in claim 29, wherein the one or more electrically conducting members are in direct electrical communication with the electronic circuitry to allow direct electrical communication to be established between RJ series connector plug and the electronic circuitry when the connector plug is inserted into the receptacle.
  • 31. The communications card as in claim 29, further comprising a socket disposed in the connector attached to the modular jack, the socket being sized and configured to slidably receive a portion of the electronic circuitry disposed within the housing.
  • 32. The communications card as in claim 31, wherein the one or more electrically conducing members include a plug engaging portion and a circuit board engaging portion, the plug engaging portion extending into the receptacle and the printed circuit board engaging portion extending into the socket.
  • 33. The communications card as in claim 29, further comprising a latching area for the receptacle, the latching area being sized and configured to securely hold the RJ series connector plug within the receptacle.
  • 34. The communications card as in claim 33, wherein the latching area includes a first pair of notches and a second pair of notches in a front wall of the receptacle, wherein at least one of the pairs of notches includes one or more angled inner surfaces to allow the RJ series connector plug to be removed from the receptacle without depressing a biased clip.
  • 35. The communications card as in claim 33, wherein the latching area includes a first pair of notches and a second pair of notches in a front wall of the receptacle, wherein at least one of the pairs of notches includes a height to allow the RJ series connector to be removed from the receptacle without depressing a biased clip.
  • 36. The communications card as in claim 29, wherein a biased clip of the connector plug remains in a partially depressed position when the RJ series connector plug is received within the receptacle.
  • 37. The communications card as in claim 29, wherein a biased clip of the RJ series connector plug is in a relaxed position when the plug is not inserted into the receptacle and the biased clip extends at a first angle relative to an upper surface of the plug; wherein the biased clip is in an insertion position when the plug is inserted into the receptacle and the biased clip extends at a second angle relative to the upper surface of the body of the plug, the second angle being smaller than the first angle; and wherein the biased clip is in an attached position when the plug is received within the receptacle and the biased clip extends at a third angle relative to the upper surface of the body of the plug, the third angle being between that of the first angle and the second angle.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 09/528,331, which was filed on Mar. 20, 2000 and is hereby incorporated by reference in its entirety. Now U.S. Pat. No. 6,338,656.

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Continuations (1)
Number Date Country
Parent 09/528331 Mar 2000 US
Child 09/966150 US