The disclosure relates generally to modular telecommunications jacks and, more particularly, to a high data rate capable modular jack.
Modular jack (“modjack”) receptacle connectors mounted to printed circuit boards (“PCBs”) are well known in the telecommunications industry. These connectors are often used for electrical connection between two electrical communication devices. With the ever-increasing operating frequencies and data rates of data and communication systems and the increased levels of encoding used to transmit information, the electrical characteristics of such connectors are of increasing importance. In particular, it is desirable that these modjack connectors do not negatively affect the signals transmitted and where possible, noise is removed from the system. Based on these requirements and desires, various proposals have been made in order to improve modjack connectors used with communication or transmission links.
When used as Ethernet connectors, modjacks generally receive an input signal from one electrical device and then communicate a corresponding output signal to a second device coupled thereto. Magnetic circuitry can be used to provide conditioning and isolation of the signals as they pass from the first device to the second and typically such circuitry uses components such as a transformer and a choke. The transformer often is toroidal in shape and includes primary and secondary windings coupled together and wrapped around a toroid so as to provide magnetic coupling between the primary and secondary wire while ensuring electrical isolation. Chokes are also commonly used to filter out unwanted noise, such as common-mode noise, and can be toroidal ferrite designs used in differential signaling applications. Modjacks having such magnetic circuitry are typically referred to in the trade as magnetic jacks.
As system data rates have increased, improving the isolation between the ports of the magnetic jacks has become desirable in order to permit a corresponding increase in the data rate of signals that pass through the magnetic jacks without being influenced by adjacent magnetic jacks. Cross-talk and electro-magnetic radiation and interference between ports of the magnetic jack can have a significant impact on the performance of the magnetic jack and thus the entire system as system speeds and data rates increase. Improvements in shielding and isolation within the magnetic jack is thus desirable.
An electrical connector includes a dielectric housing having a mating face, a plurality of openings therein configured as pairs of aligned openings and a receptacle for receiving a plurality of internal modules therein. A plurality of electrically conductive contacts are positioned within the housing with a portion of each contact extending into one of the openings for engaging contacts of a mateable connector. At least one conductive inter-module shield is located within the receptacle and extends generally towards the mating face to define a plurality of module receiving cavities.
Various other objects, features and attendant advantages will become more fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings in which like reference characters designate the same or similar parts throughout the several views, and in which:
The following description is intended to convey the operation of exemplary embodiments to those skilled in the art. It will be appreciated that this description is intended to aid the reader, not to limit the invention. As such, references to a feature or aspect are intended to describe a feature or aspect of an embodiment, not to imply that every embodiment must have the described characteristic. Furthermore, it should be noted that the depicted detailed description illustrates a number of features. While certain features have been combined together to illustrate potential system designs, those features may also be used in other combinations not expressly disclosed. Thus, the depicted combinations are not intended to be limiting unless otherwise noted.
It should be noted that in this description, representations of directions such as up, down, left, right, front, rear, and the like, used for explaining the structure and movement of each part of the disclosed embodiment are not intended to be absolute, but rather are relative. These representations are appropriate when each part of the disclosed embodiment is in the position shown in the figures. If the position or frame of reference of the disclosed embodiment changes, however, these representations are to be changed according to the change in the position or frame of reference of the disclosed embodiment.
Shield assembly 50 fully encloses housing 32 except for openings aligned with ports 33 and the bottom or lower surface of the housing and includes a front shield component 52 and a rear shield component 53. Additional shielding components 54 are positioned adjacent and generally surround ports 33 to complete shield assembly 50. The joinable front and rear shield components are formed with interlocking tabs 55 and openings 56 for engaging and securing the components together when the shield assembly 50 is placed into position around the magnetic jack housing 32. Each of the shield components 52, 53 includes ground pegs 57, 58, respectively, that extend into ground through-holes 102 in the circuit board 100 when mounted thereon.
As depicted in
As best seen in
While shields 60 extend essentially the full depth of ports 36 (in the insertion direction) in order to create the vertical barrier between vertically aligned ports, in some circumstances, it may be possible for the shields 60 to extend only partway to the front face 36 (e.g., extending only 50% of the way between a rear surface of port 33 and front face 36) while still providing sufficient shielding. This may be desirable, for example, in situations in which it is difficult to mold the necessary slots 44 that extend to the front face 36 of housing 32.
Each inter-module shield 60 includes two pairs of guide projections 64, 65 that extend in opposite directions into cavities 35 in order to guide and provide support to modules 70. More specifically, each inter-module shield 60 includes a first pair of guide tabs 64 that are sheared, drawn and formed out of the shield and extend in a first direction (to the left as seen in
As depicted, inter-module shields 60 are inserted from the rear face or surface 39 of housing 32 and are received in slots or channels 41 (
Rear tab 66 extends from the rear edge 67 of each inter-module shield 60 and through slot 57 in rear shield component 53 and then is folded over as best seen in
Clip 110 is a generally elongated, conductive member that extends along the front face 36 of housing 32 between the upper and lower ports 33 and is configured to mechanically and electrically interconnect various shielding components generally adjacent the front portion of jack 30. More specifically, elongated section 113 of clip 110 includes a plurality of slots 112 corresponding in number to the number of inter-module shields 60 of jack 30 and a plurality of alignment holes 114 located between slots 112 and corresponding in number to the number of vertically aligned pairs of ports 33. Clip 110 is dimensioned to be positioned within a recessed area 45 of the housing in the front face 36 of housing 32 with alignment projections 46 extending from the recessed area 45 into alignment holes 114 in order to property position the clip 110 relative to housing 32.
A pair of vertically aligned, deflectable contact arms 115 are located on opposite sides of each slot 112. Each contact arm is dimensioned and configured to engage one of the conductive ground contact pads 73 located on circuit board 74 of internal subassembly module 70. An enlarged shield engagement section 116 extends around each side wall 37 of housing 32 for engaging front shield 52 once front shield 52 is mounted on the front portion of housing 32. Raised embossments 117 extend outward from engagement sections 116 to provide areas of increased contact pressure in order to create a reliable electrical connection between clip 110 and front shield 52.
Each inter-module shield 60 is secured within magnetic jack 30 on three surfaces. The leading edge 63 is located within vertical slot 44 in housing 32 and tab 68 extends through slot 112 of shield interconnection clip 110. The upper surface of shield 60 is located within channel 41 in upper wall 42 of housing 32 and the rear edge 67 of shield 60 is secured by rear tab 66 that extends through slot 57 in rear shield component 51 Each shield 60 is thus electrically and mechanically connected to rear shield component 53 and is electrically connected to front shield component 52 and each circuit board 74 through clip 110.
As best seen in
Referring to
Subassembly module 70 includes an upper contact assembly 76 and a lower contact assembly 77 for providing a stacked jack, or dual jack, functionality. The upper contact assembly 76 is mounted to an upper surface of upper circuit board 74 and provides physical and electrical interfaces, including upwardly extending contact terminals 79, for connecting to an Ethernet plug inserted within port 33 in the upper row of ports. The lower contact assembly 77 is mounted to a lower surface of upper circuit board 74 and includes downwardly extending electrically conductive contact terminals 81 for connection to an Ethernet plug inserted within a port 33 in the lower row of ports. Upper contact assembly 76 is electrically connected to the upper circuit board 74 through leads, which are soldered, or electrically connected by some other means such as welding or conductive adhesive, to a row of circuit board pads 82 that are positioned along the top surface of upper circuit board 74 generally adjacent a forward edge of component housing 75. Lower contact assembly 77 is similarly mounted on a lower surface of upper circuit board 74 and is connected to second, similar row of circuit board pads (not shown) on a lower surface of upper circuit board 74.
Referring to
Each housing half 75a, 75b is formed with a large box-like receptacle or opening 86 that receives the filtering magnetics 120 therein. The receptacles 86 of the two housing halves 72a, 72b face in opposite directions and have an internal elongated shield member 190 positioned between the housing halves. The surface of each housing half facing the elongated shield member 190 includes a projection 87 and a receptacle 88 positioned such that when the two housing halves 72a, 72b are assembled together, the projection of each housing half will be inserted into the receptacle of the other housing half. The elongated shield member 190 includes a pair of holes 192 aligned with the projections 87 and receptacles 88 such that upon assembling the housing halves 72a, 72b and shield member 190, each projection 87 will extend through one of the 192 holes and into its receptacle 88 in order to secure shield member 190 in position relative to the housing halves.
A first set of electrically conductive pins or tails 91 extend out of the lower surface of the housing halves 75a, 75b and are inserted through holes 78a in the lower circuit board 78 and soldered thereto. Pins 91 are long enough to extend past lower circuit board 78 and are configured to be subsequently inserted into holes (not shown) in circuit board 100 and soldered thereto. A second, shorter set of pins 92 also extend out of the lower surface of the housing halves 75a, 75b. A third set of electrically conductive pins 93 extend out of the upper surface of housing halves 75a, 75b and are inserted into holes 74a in upper circuit board 74 and soldered thereto.
The magnetics 120 provide impedance matching, signal shaping and conditioning, high voltage isolation and common-mode noise reduction. This is particularly beneficial in Ethernet systems that utilize cables having unshielded
twisted pair (“UTP”) transmission lines, as these line are more prone to picking up noise than shielded transmission lines. The magnetics help to filter out the noise and provide good signal integrity and electrical isolation. The magnetics include four transformer and choke subassemblies 121 associated with each port 33. The choke is configured to present high impedance to common-mode noise but low impedance for differential-mode signals. A choke is provided for each transmit and receive channel and each choke can be wired directly to the RJ-45 connector.
Referring to
As described above, the magnetics 120 associated with each port 33 of the connector include four transformer and choke subassemblies 121. Referring to
Transformer core 130 is toroidal or donut-shaped and may include substantially flat top and bottom surfaces 132, 133, a central bore or opening 134 that defines a smooth, cylindrical inner surface and a smooth, cylindrical outer surface 135. The toroid is symmetrical about a central axis through its central bore 134. Choke core 140 may be similarly shaped. If desired, transformer core 130 and/or choke core 140 may be rectangular, cylindrical, linear, E-shaped or shaped in other manners so long as they operate to efficiently couple the primary and secondary windings.
As shown in
During assembly, module shields 60 are inserted into housing 32 and slid forward (opposite the direction of arrow “A” in
Clip 110 is then slip onto the front surface 36 of housing 32 with projections 46 of housing 32 extending into alignment holes 114 in the clip and with front tabs 68 from each module shield 60 extending into a slot 112 within the clip. Deflectable contact arms 115 slide onto upper circuit board 74 and engage contact pads 73. Front tabs 68 are then bent over to secure tabs 68 to clip 110. Front shield component 52 is then slid onto housing 32 with the inner side surfaces of front shield component 52 engaging raised embossments 116 of enlarged shield engagement section 115 to complete the electrical connection between inter-module shields 60, upper circuit boards 74, clip 110 and front shield 52. Rear shield 53 is then slid and secured onto front shield 52. Rear tab 67 extends from the rear edge of each inter-module shield 60 and through slot 57 in rear shield component 53 and then is folded over as best seen in
With such structure, each inter-module shield 60 is secured within magnetic jack 30 at its leading edge 63 within vertical slot 44 in housing 32, along its upper edge by channel 41 in upper wall 42 of housing 32 and along its rear edge by rear tab 67 that engages rear shield component 53. Module shield 60 fully divides opening 34 and extends from front face 36 of housing 32 to the rear edge of 39 of housing 32 and from upper wall 42 to the lower mounting surface of housing 32. As a result, each module shield 60 provides vertical shielding between adjacent pairs of upper and lower ports 33 and Ethernet or RJ-45 type plugs that are inserted therein as well as the subassembly modules 70 inserted into subassembly receiving cavities 35.
Although the disclosure provided has been described in terms of illustrated embodiments, it is to be understood that the disclosure is not to be interpreted as limiting. Various alterations and modifications will no doubt become apparent to those skilled in the art after having read the above disclosure. For example, the modular jack is depicted as a right angle connector but may also have a vertical orientation. In addition, in some instances, it may be desirable to eliminate the magnetics 120 associated with each module 70 while still utilizing inter-module shields 60 to shield and support the modules 70. Numerous other embodiments, modifications and variations within the scope and spirit of the appended claims will occur to persons of ordinary skill in the art from a review of this disclosure.
This patent application claims the benefit of U.S. Provisional Patent Application No. 61/258,979, filed Nov. 6, 2009, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2010/055838 | 11/8/2010 | WO | 00 | 9/28/2012 |
Number | Date | Country | |
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61258979 | Nov 2009 | US |