The present invention relates generally to a latch assembly, and in particular, to a latch assembly assembled from modular components.
Typically, latch assemblies for panels, such as building doors, tonneau covers (pickup bed covers), etc. are assembled piece-meal. For example, two latch devices can be secured to opposite sides of the panel, with a central actuator mechanism secured separately to the middle of the panel. The actuator mechanism is then connected to the latch devices with rods or cables. This type of assembly requires skilled workers to properly position and secure each of the actuator and latch devices and linking components. In addition, a relatively large amount of time can be required to assemble each panel with the latch assembly.
In addition, latch assemblies are typically configured with an engagement member that engages a particular latch receiving structure located at a particular position relative to the latch assembly. Typically, such latch assemblies are not adjustable, and are thereby not suitable for engaging different latch receiving structures, or latch receiving structures located at different positions relative to the latch assembly.
The present invention is defined by the following claims, and nothing in this section should be considered to be a limitation on those claims. By way of introduction, the embodiment of a latch assembly described below may be connected to any component for engagement with another component. For example and without limitation, the latch assembly can be mounted on any panel, such as a lid, door, cover (e.g., tonneau), etc. that moves relative to a support component, such as a frame, truck bed, etc. having a latch receiving/engaging element so as to secure the panel to the support component.
In one embodiment, the latch assembly includes a mounting member having opposite first and second terminal end portions spaced apart in a longitudinal direction and an actuator coupled to the mounting member. The actuator is operable between at least a first and second position. A first extension member has opposite first and second terminal end portions spaced apart a first fixed distance in the longitudinal direction, with the first terminal end portion of the first extension member fixedly, non-moveably coupled to the first terminal end portion of the mounting member. A second extension member has opposite first and second terminal end portions spaced apart a second fixed distance in the longitudinal direction, with the first terminal end portion of the second extension member fixedly, non-moveably coupled to the second terminal end portion of the mounting member.
A first latch device is coupled to the first extension member at a first location longitudinally spaced from the first terminal end portion of the first extension member. The first latch device is operable between a latched and unlatched position. A second latch device is coupled to the second extension member at a second location longitudinally spaced from the first terminal end portion of the second extension member. The second latch device is operable between a latched and unlatched position. The first and second latch devices are operatively coupled to the actuator and are moveable between the latched and unlatched positions as the actuator is operable between said first and second positions.
In another aspect, one embodiment of a modular latch assembly kit includes a mounting member having opposite first and second terminal end portions and an actuator adapted to be coupled to the mounting member. The actuator is operable between at least a first and second position. A plurality of extension members each have first and second terminal end portions defining a length therebetween. The length of at least one of the plurality of extension members is different than the length of at least another of the plurality of extension members. Each of the plurality of extension members are configured to be coupled to at least one of the first and second terminal end portions of the mounting member. A latch device is adapted to be coupled to at least one of the plurality of extension members.
In yet another aspect, one embodiment of a method of assembling a modular latch assembly includes providing a mounting member having opposite first and second terminal end portions spaced apart in a longitudinal direction, providing an actuator and coupling the actuator to the first mounting member. The method further includes providing a first extension member and coupling the first extension member to the first terminal end portion of the mounting member such that the first extension member extends from the mounting member in the longitudinal direction. The method further includes providing a second extension member and coupling the second extension member to the second terminal end portion of the mounting member such that the second extension member extends from the mounting member in the longitudinal direction. The method further includes providing first and second latch devices, coupling the first and second latch devices to the first and second extension members respectively, and operably coupling the first and second latch devices to the actuator.
In another aspect, a latch device includes a housing having an opening elongated in at least a first direction and a guide member adjustably moveable relative to the housing in the first direction. The guide member has an opening substantially aligned with the elongated opening in the housing as the guide member is moved relative to the housing. An actuator is operably coupled to the guide member to move the guide member in the first direction relative to the housing. In one preferred embodiment, a latch component, preferably configured as a rod, extends through the opening in the guide member. A rod is moveable through the elongated opening in the housing for engagement with a latch-receiving structure. A method of using the latch device is also provided.
The various aspects and embodiments provide significant advantages. In particular, the latch assembly can be easily and quickly assembled at the manufacturer as a self-contained assembly. The assembly can then be easily transported and secured to a panel without having to individually position and secure the actuator and latch devices. At the same time, the overall length of the assembly can be quickly and easily changed simply by changing the length of one or both of the extension mounting members. Likewise, the assembly can be easily customized by installing various selected actuators suitable for different end users.
The modular latch device also provides significant advantages. In particular, the height of the latch component can be easily and quickly changed simply by moving the guide member and rod relative to the housing, such that the rod extends from the housing at a different location or height. In this way, the latch device is modular and can be used with a variety of structures and latch receiving devices that are positioned at different distances relative to one another.
The foregoing paragraphs have been provided by way of general introduction, and are not intended to limit the scope of the following claims. The various preferred embodiments, together with further advantages, will be best understood by reference to the following detailed description taken in conjunction with the accompanying drawings.
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In operation, the actuator 46 is operated between a first and second position such that the rotating member 64 is rotated about an axis 70. As the rotating member 64 rotates, the arms 68 thereof rotate and thereby translate the rods 38 in a longitudinal direction 60. Opposite, outer ends of the rods 38 are coupled to a pair of latch devices 12 respectively with additional clamps 40 as shown in
The latch devices 12 are coupled to the extension members, for example at the opposite terminal ends 26 thereof with one or more fasteners and adjacent the sides of the cover 34 for engagement with the latch engaging members 52, located for example on the support structure 4, 6. The latch devices 12 each include a latch component 76 that can be moved from an engaged position to a disengaged position as the rods 38 are moved by the actuator 46 and rotating member 64. The latch devices can be covered with optional end covers 42 to improve the aesthetics thereof. The covers are secured to the latch device 12 with fasteners 48. The covers have an opening 78 formed therein such that the latch receiving/engaging element 52 can be engaged by the latch component 76 as the latch device is moved from the disengaged position to the engaged position. One suitable latch device is the ALH 425 latch available from A.L. Hansen Manufacturing, the Assignee of the present application. Of course, other latch devices would also work.
In one alternative embodiment, shown in
The upper portion includes a top and side walls 166, 168 joined to the outer end wall. The upper portion further is configured with a skirt 170 having a top and side walls 172, 174 that are each respectively recessed inwardly from the top and side walls 166, 168 so as to form a recess, or stepped surface, which receives the cover 234. Preferably, the cover has a thickness substantially the same as the depth of the recess such that the cover lies substantially flush with the top and side walls 166, 168 of the upper portion when the cover 234 is in the closed position to provide an aesthetically pleasing assembly.
A guide member 118 has a pair of guides that are adjustably moveable in a pair of tracks 120, 121 formed in a base 122 of the housing of the latch mechanism. The base 122 and upper portion 142 can be configured as right and left hand assemblies, which are a mirror image of each other. The guide member 118 can simply be rotated 180 degrees such that it is suitable for both the right and left hand assemblies. The base is mounted to the extension member 218, preferably releasably, for example with fasteners 178, a snap-fit or adhesive. In one embodiment, the base is configured with a U-shaped receptacle having an overhang or shoulder. A nut is shaped to be received in the receptacle and is retained by the shoulder and receptable in a non-rotational position such that it can be threadably engaged by a bolt or screw. The base 122 is covered by the housing 142. The guide member 118 is moveable relative to the base and housing along the first axis 116. The guide member 118 has an opening 124 substantially aligned with the elongated openings 114 in the housing 142 as the guide member 118 is moved relative to the base and housing in the first direction. An actuator 126, configured in one embodiment as a screw 180 with a grippable head portion 182, is rotatably mounted to one or both of the base and housing and is rotatable in first and second opposite rotation directions 128, 130. The head portion can be configured to receive a tool, for example with an internal opening shaped to receive a screw drive, hex or torque key wrench or other similar tool, or an exterior shaped to receive a socket or wrench. In one embodiment, the top surface of the head portion is substantially flush with the outer surface of the top 166 of the cover. The actuator 126 includes a threaded shaft 180 threadably engaged with a nut 184 non-rotatably secured in a hub portion 186 of the guide member, with the hub portion 186 acting as a guide that moves on one of the tracks 120. In other embodiments, threads are integrally formed in the guide member for engagement by the screw. The guide member includes a flange 188 that slides along a first track 120, while the hub slides along a second, rounded track 121.
In operation, the actuator is rotated in the first or second direction 128, 130. As the screw portion 180 threadably engages the guide member 124, or the nut 184 retained thereby, the guide member is translated or moved back and forth in the tracks 120, 121 along the first axis 116. It should be understood that the term “direction” as used herein can be mean movement along or about a respective axis.
A latch component 132, preferably configured as a rod, is coupled to the guide member by inserting the rod through the guide hole 124. The rod is reciprocally slidable 132 or moveable back and forth relative to the guide member along a second longitudinal axis 134. The second axis 134 is substantially perpendicular to the first axis 116.
In operation, the user rotates the actuator 120 to move the latch component 132 along the first axis 116 in a first direction to a predetermined position, e.g., height, in alignment, and for engagement, with a latch receiving element 136, for example an opening 138 formed in a frame structure of a doorway or truck bed. In this way, the latch device is modular and can be easily adjusted to accommodate various structures having latch receiving structures formed at different heights relative to the panel or other structure supporting the latch device. In addition, the actuator 120, and position of the rod 132, can be adjusted to accommodate for tolerances, such that the position of the latch component can be fine tuned for smooth operation and engagement with the latch-receiving structure.
In use, the operator moves an actuator 14 that moves the latch component 132 in the longitudinal direction along the axis 134, with the latch component extending out of the housing 110 through the opening 114 and into engagement with the latch-receiving structure 136. Since the opening 114 is elongated along the axis/direction 116 of adjustability, the opening 114 can accommodate the latch component in a variety of positions along the axis 116. In one embodiment, the latch device 112 is secured to the ends of the extension members 18, 218, with the linking rods also serving as the latch components.
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The linking rods are secured to the first and second modules such that the distances L1 and L2 are fixed, and such that the overall width (L3) of the assembly is fixed. When incorporating the latch devices of
In other embodiments, the cover 34, 234 is hingedly secured to the first and second modules, so as to fix the distances L1, L2 and L3. In this embodiment, the cover and/or rods function as a connector or coupling between the modules, or extension members forming the base thereof. In this way, material costs can be reduced by using the shorter mounting members. The rods and/or the cover provide the rigidity and fixed length of the device such that the assembly can be easily installed without complicated measurement and assembly. Rather, the assembly is simply removed from the packaging and installed as a unit.
In operation, the modularity of the latch assembly 10 permits the manufacturer to easily modify the assembly for different size covers, doors etc., simply by varying the length of the extension members 18 and/or linking rods 38 (or latch components 132). In addition, the configuration of the assembly can be easily modified by substituting different actuator mechanisms 14 and latch devices 12, 112, which are configured to mate with the extension base members. The overall width and height of the assembly can also be easily and simply changed by providing different width extension members, base mounting members, covers etc. In this way, the assembly is provided with three-way modularity; (1) overall dimension (length, height and width), (2) alternative latch configurations and (3) alternative actuator configurations.
In addition, the latch assembly 10 can be preassembled at the manufacturer and shipped as an assembled unit. The end user, whether a single-purchase retail consumer or a cover/door manufacturer, can simply secure the assembly to the panel, for example with a plurality of fasteners 82 inserted through openings 80 formed in the extension member 18 or mounting member 16, rather than having to position and secure each component separately and then connect the components. Of course, the latch assembly can be secured in other ways, including snap-fit connections, welding or other bonding, including various adhesives. In any event, and as a result of the preassembly, the end user is not required to have exceptional installation skills and experiences considerable time savings in securing the latch assembly to the cover or door.
Although the present invention has been described with reference to preferred embodiments, those skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. As such, it is intended that the foregoing detailed description be regarded as illustrative rather than limiting and that it is the appended claims, including all equivalents thereof, which are intended to define the scope of the invention.