Light fixtures are typically placed overhead to direct light downwards into a room. In some instances, the light fixture may be suspended from the ceiling and is openly exposed within the room. Depending upon the context, such as use in an office environment, it may be desirable to design the light fixture to have an aesthetically pleasing appearance. In such cases, the light fixture may include an exterior cover dispose about the light source to obscure direct exposure to the light source which may be an LED or an electric bulb. The exterior cover can also embody an aesthetically pleasing pattern or appearance that may be desired for the light fixture.
In some configurations, the light fixtures may be configured modularly so that a plurality of light fixtures can be arranged together to provide a continuous common source of light to sufficiently illuminate a room. For example, in a hallway or a large workspace, several modular light fixtures can be arranged end-to-end to provide an elongated, continuously aligned source of light. Modularity enables customization of the arrangement of light fixtures to accommodate differently sized spaces and different lighting pattern configurations.
To promote the aesthetic appearance, the modular light fixtures, when arranged end to end, can abut against each other in a contiguous relation to one another. The adjacent light fixtures can be joined by fastening hardware to provide the appearance of a continuous singular source of light. However, in the context of suspended light fixtures, installation of the modular light fixtures in an aligned, continuous arrangement is often difficult and requires considerable skill.
The present disclosure is directed to a system and method for improving the installation of suspended modular light fixtures.
The disclosure describes a lighting assembly that includes at least first and second light fixtures that are modularly configured for assembly to produce a uniform structure of adjoining light fixtures that are aligned along a longitudinal axis line. In an embodiment, the light fixtures can be styled as elongated linear panels and can include acoustic dampening exterior covers such that the light fixtures may function as acoustical baffles that can be suspended in an evaluated position in an office workspace. To draw the adjacently located first and second light fixtures into abutting and contiguous contact, the light fixtures can be equipped with a retractor that includes a lanyard which may be flexible line or threaded metal cable. The lanyard can extend from the retractor, that may be attached to a first of the light fixtures to engage and attach with the second of the light fixtures. Further, the retractor can be arranged on the light fixtures so that the lanyard is deployed parallel to or axially aligned with the longitudinal alignment axis of the lighting assembly.
The retractor can be configured to produce a recoiling action that is applied to the lanyard tending to pull or retract the lanyard along the longitudinal alignment axis. To produce the recoiling action, the lanyard can include a spring mechanism such as a spiral torsion spring or a helical coil spring that applies a tensioning force to the lanyard. When the first and second light fixtures are arranged in a linearly aligned and adjacent manner with respect to the longitudinal alignment axis, the tensioning force applied to the lanyard draws the abutment ends of the opposing traverse edges of the first and second fixtures into contiguous adjoining contact.
A possible advantage of the lighting arrangement having a retractor with a deployable lanyard is that lanyard, which may extend between the first and second light fixtures, provides a visible alignment aid for moving the light fixtures into an abutting relation during installation of the lighting assembly. Moreover, the tensioning force applied to the lanyard pulls the opposing abutment ends of the light fixtures into contiguous contact to eliminate gaps and provide a flush, seamless appearance to the lighting assembly. In an embodiment of the retractor, the flexible lanyard may be wound about a spring loaded rotating reel that retrieves the lanyard to reduce sagging of the lanyard and possible interference with assembly. These and other possible advantages of the disclosure will be apparent from the following detailed description and the accompanying drawings.
Referring to the figures, where whenever possible like reference numbers refer to like elements, there is illustrated in
For reference purposes only, the open space 108 may be associated with coordinates to describe the physical space. The coordinates may include a longitudinal direction 114 that is aligned with and parallel to the longitudinal alignment axis 104 of the first and second light fixtures 100, 102. The vertical direction 116 of the open space 108 may be normal to the longitudinal direction 114 and may be oriented or directed toward the ceiling 110. Further, the lateral direction 118 can be orthogonal to the longitudinal direction 114 and the vertical direction 106 and can correspond to the width or thickness of the light fixtures 100, 102.
For purposes of the disclosure, the first and second light fixtures 100, 102 can be substantially identical in shape and construction. In an embodiment, the first and second light fixtures 100, 102 can be modular and are generally exchangeable to produce the lighting arrangement 106 of adjustable sizes depending upon the number of light fixtures included in the arrangement.
The light fixtures 100, 102 may be elongated, generally polygonal structures including an upper longitudinal edge 120 and a parallel lower longitudinal edge 122 that are normal to and intersect with a first traverse edge 124 and an oppositely spaced second traverse edge 126. The longitudinal edges 120, 122 can align with the longitudinal direction 114 and the traverse edges 124, 126 can align with the vertical direction 116. The longitudinal edges 120, 122 and the traverse edges 124, 126 are straight and orthogonal to each other such that the light fixtures 100, 102 have a rectangular profile. In possible embodiments, the first and second light fixtures may have different geometric profiles.
When suspended in the open space 108, the linear extension of the light fixtures 100, 102 is parallel to and aligns with the longitudinal alignment axis 104. Further, the light fixtures 100, 102 can have flat, planar appearance provided by a relatively thin width in the lateral direction 118 compared with the extension of the longitudinal edges 120, 122 in the longitudinal direction 114 and the traverse edges 124, 126 in the vertical direction 116.
The light source, which is incorporated into the first and second light fixtures 100, 102, may be located proximate to the lower longitudinal edge 122 so that the light can project downwards with respect to the vertical direction 116. For aesthetic purposes, the light source may be located within the interior of the light fixtures 100, 102 so that it remains hidden from view. Examples of suitable light sources include LED lights, incandescent bulbs, or elongated tubes. Further, the light source may extend the linear length of the lower longitudinal edge 122 so that the light fixtures, when aligned together in the light arrangement 106, create a continuous linear source of light that extends the length of the arrangement.
The first and second light fixtures 100, 102 can each have an exterior cover 130 that is assembled from a first exterior panel 132 and a second exterior panel 134 parallel to and spaced apart from the first exterior panel 132. The first and second exterior panels 132, 134 can conform in shape to the rectangular profile defined by the longitudinal edges 120, 122 and the traverse edges 124, 126. To correspond with the flat linear appearance of the light fixtures 100, 102, the first and second exterior panels 132, 134 can be flat and planar in shape and may be spaced apart a minimal distance in the lateral direction 118 to maintain the thinness of the structure. In possible embodiments, the exterior cover 130 can have other constructions such as a continuous sheet that may be folded upon itself or multiple parallel strips of adjoining material.
In an embodiment, the first and second light fixtures 100, 102 can be configured as acoustic baffles and the exterior cover 130 can be made of an acoustically absorptive material. For example, the first and second exterior panels 132, 134 can be made from semi-rigid fibrous material capable of absorbing and dampening soundwaves. When suspended in the open space 108, the light fixtures 100, 102 as embodied as acoustic baffles can modify the acoustic characteristics of the space by reducing reflection and reverberation of the soundwaves. By way of example, the material of the exterior panels 132, 134 can include non-woven felts (e.g., architectural acoustic panels and PET), soft plastics/rubbers, foams of varying density whether synthetic or natural, or any other such similar material. In possible embodiments, the exterior panels 132, 134 can be made from other types of foraminous or porous material to receive and trap soundwaves.
The first and second exterior panels 132, 134 can each define a respective first and second exterior surface 136, 138 that is directed toward and exposed to the open space 108. The exterior surfaces 136, 138 define the surface area of the exterior panels 132, 134 available for impingement and adsorption of soundwaves and can correspond in size to the rectangular area defined by the longitudinal edges 120, 122 and the traverse edges 124, 126. The first and second exterior surfaces 136, 138 can be smooth, even, and continuous to facilitate the appearance of the first and second light fixtures 100, 102 as flat panels or baffles. However, in possible embodiments, the first and second exterior panels 132, 134 may have shapes, patterns, or contours disposed or embossed therein that may be deviate from the illustrated smooth, planer exterior appearance.
When assembled together to create the lighting arrangement 106, the first and second light fixtures 100, 102 are aligned sequentially with respect to the longitudinal alignment axis 104 and joined at opposing traverse edges 124, 126 of the rectangular shapes. When the first and second light fixtures 100, 102 are placed together, it is desirable that they produce an atheistic appearance of a homogenous, unitary, and seamless structure of continuous length. It may also be desirable that the exterior covers 130 of the first and second light fixtures 100, 102 appear to merge as a uniform exterior surface. Further, the exterior surfaces 136, 138 of the first and second exterior panels 132, 134 should be disposed in a coplanar relation so that the exterior covers 130 appear to provide a continuous homogenous surface. Thus, the exterior surfaces 136, 138 of the adjacent first and second light fixtures 100, 102 should be flush and the joint between the abutting first and second traverse ends 124, 126 of the adjacent light fixtures should be seamless.
To facilitate linearly aligning the first and second light fixtures 100, 102 with respect to the longitudinal alignment axis 104 and moving them adjacently together, the longitudinal ends of the light fixtures that correspond to the traverse edges 124, 126 can be configured for abutment and can be referred to as a first abutment end 140, associated with the first light fixture 100, and a second abutment end 142 associated with the second light fixture 102. For example, referring to
In an embodiment, the first abutment end 140 can include a first connector part 144 that projects from the first traverse edge 124 of the first light fixture 100. A mating second connector part 148 can be located within the second abutment end 142 of the second light fixture 102, as indicated in dashed lines. The first and second connector parts 144, 146 can extend in parallel with the longitudinal axis line 104 and can be aligned with respect to a mating axis 148. The first and second connector parts 144, 146 can be located proximate to the upper longitudinal edges 120 of the first and second light fixtures 100, 102. In an embodiment, the first connection part 144 can be configured to form an electrical connection with the mating second electrical connector part 146 that may be configured as a mating electrical receptacle to communicate electricity between the first light fixture 100 and the adjacent second light fixture 102.
In an embodiment, a second mating connector 149 can be provided and that can include a third projecting connector part 149a located proximate the lower longitudinal edge 122 of the first light fixture 100 that can be received in and mate with a fourth recessed connector part 149b proximate the lower longitudinal edge 122 of the second light fixture 102. The third and fourth connector parts 149a, 149b may be non-conductive components.
Referring to
The retractor 150 can be configured to produce a recoiling action that is applied to the lanyard 152 tending to retract the lanyard into the retractor case 154 whenever the lanyard is deployed. The retractor 150 thus produces a tensioning force, indicated by arrow 155, tending to pull the lanyard 152 toward the retractor case 154. When the retractor 150 is installed on the traverse brace 166 as illustrated, the tensioning force 155 can generally be parallel to and aligned with the longitudinal alignment axis 104.
To engage with the lanyard 152 when extended from the retractor 150, the second light fixture 102 can include a catch 156 disposed in the interior thereof. In an embodiment, the catch 156 can include a structural protrusion or the like that can be hooked by and engaged with a hook 158 that is included at the distal end of the extendable lanyard 152.
To fix the retractor 150 in location, the light fixtures 100, 102 can each include an internal support frame 160 that can be located within the interior defined by the external cover 130. The support frame 160 can also provide structural support for the external cover 130 and can be configured as a framework or truss. For example, the internal support frame 160 can include a first linear chord 162 located proximate to the upper longitudinal edge 120 and parallel to the longitudinal alignment axis 104. The internal support frame 160 can also include a second linear chord 164 that is located proximate the lower longitudinal edge 122 and parallel to the longitudinal alignment axis 104. The first and second linear chords 162, 164 can be structural metal extrusions that can be configured as channels.
To brace the spaced-apart first and second linear chords 162, 164, the internal support frame 160 can include a first traverse brace 166 and a second traverse brace 168 extending in the vertical direction 116 between the chords. The first traverse brace 166 can be located toward the first abutment end 140 and the second traverse brace 168 can be located toward the second abutment end 142. The first and second traverse braces 166, 168 an also be made from extruded metal and can be configured as channels. The linear cords 162, 164 and the traverse braces 166, 168 of the internal support frame 160 can be orthogonally arranged to form a rectangle and can be attached together by suitable joining mechanisms such as welding or sheet metal fasteners. The internal support frame 160 provides a rigid structure for supporting the external cover 130 that can be the soft, semi-rigid fibrous body. The rigidity of the internal support frame 160 also facilities handling of the light fixtures 100, 102 during installation.
To orientate the retractor 150, the retractor case 154 can be fixed to the first traverse brace 166 that extends parallel to the first traverse edge 124 defined by the external cover 130. The retractor case 154 can be attached to the first traverse brace 166 by magnets, adhesives, or fasteners and can be located approximately midway between the first and second linear chords 162, 164. The retractor case 154 is further situated so the extendable lanyard 146 is directed towards the first traverse edge 124 defining the longitudinally distal extent of the first abutment end 140. Further, the retractor case 154 can be generally disposed within the internal support frame 160 defined between the linear chords 162, 164 and traverse braces 166, 168. In other possible embodiments, the retractor 150 can be attached or situated within the light fixture at different locations or orientations than as illustrated.
To engage with the lanyard 152 extending from the first traverse brace 166, the catch 156 can be oppositely located at and fixed to the second traverse brace 168. The second traverse brace 168 can be spaced-apart with respect to the second traverse edge 126 so that the catch 156 is recessed interior of the second light fixture 102. Moreover, the catch 156 can be oriented perpendicularly toward the second traverse edge 126 so that the catch 156 is directed toward the first light fixture 100 when aligned with the second light fixture 102 along the longitudinal alignment axis 104. To facilitate alignment, the retractor 150 and the catch 156 can be located midway between the upper and lower longitudinal edges 120, 122 at the same elevations with respect to the vertical direction 116. As will become apparent, aligning the retractor 150 and the catch 156 in the vertical direction 116 should assist in maintaining the first and second longitudinal edges 120, 122 parallel and co-linear with each other.
For example, referring to
Referring to
Retraction of the extended lanyard 152 assists guiding the first and second abutment ends 140, 142 towards each other and into an adjoining relation. For example, the extension of the lanyard 152 between the first and second light fixtures 100, 102 provides a visible line that the installers can rely on to check that the first and second light fixtures are properly aligned, particularly with respect to being parallel to the longitudinal alignment axis 104 and equally elevated with respect to the vertical direction 116. The extended lanyard 152 is prevented from sagging due to the positive recoiling action of the retractor 150 that continuously retracts the lanyard into the retractor case 154. Additionally, the recoiling action of the retractor 150 can apply a tensioning force 155 pulling the first and second light fixtures 100, 102 together with respect to the longitudinal direction 114, which may further assist an installer in guiding the two abutment faces 140, 142 toward each other.
As the opposing first and second abutment faces 140, 142 are aligned and approach each other, the first connector part 144 on the first light fixture 100 can mate with the corresponding second connector part 146 on the second light fixture 102. For example, the first connector part 144 that extends from the first traverse edge 124, located parallel and vertically proximate to the upper longitudinal edge 120, can protrude past the opposing second traverse edge to 126 be received by the mating second connector part 146 that may be configured as a socket or receptacle. Similarly, the third connector part 149a extending from the first traverse edge 124 and parallel with the lower longitudinal edge 122 can be received in the mating fourth connector part 149b. By providing a visible line to assist alignment of the first and second light fixtures 100, 102, the retractor 150 and lanyard 152 also assist in alignment and guidance of the first and second connector parts 144, 146 and the third and fourth connector parts 149a, 149b into their mating connections
Referring to
When the first and second abutment ends 140, 142 are placed in abutting relation, the exterior covers 130 of the first and second light fixtures 100, 102 can appear to merge at the juncture as shown in
When the first and second abutment ends 140, 142 are in contact and the first and second light fixtures 100, 102 are adjoined, the lanyard 152 may remain partially extended due to the remaining linear spacing in the longitudinal direction 114 between the first traverse brace 166 and the second traverse brace 168. The recoiling action of the retractor 150 can continue to apply the tensioning force 155 in the longitudinal alignment axis 104 to the lanyard 152 pulling the catch 156 to which it is engaged, and thus the internal support frame 160 of the second light fixture 102 toward the first light fixture 100. While the lanyard 152 remains partially extended, the tensioning force 155 remain present and constant and will continue to positively draw and hold the first and second abutment ends 140, 142 in abutting contact.
The tensioning force 155 applied by recoiling action of the retractor 150 transfers the suspension load associated with the first and second light fixtures 100, 102 to the adjoining internal support frames 160 that may be in rigid abutting contact. The tensioning force 155 relieves the installers of having to maintain the first and second light fixtures 100, 102 in alignment while completing assembly of the lighting arrangement 106, for example, by installing secondary hardware to secure the first and second light fixtures together. The retractor 150 provides an additional benefit in that, if one of the light fixtures were to slip, the lanyard 152 would limit the displacement or travel distance between the light fixtures.
Illustrated in the embodiment of
Referring to
Referring to
To produce the recoiling action, one or more spiral torsion springs 176 can be included inside the retractor case 154 and are operatively associated with the rotating reel 172. The spiral torsion springs 176 can be made of a long strip 178 of spring steel that is wound upon itself into a spiral. The free end of the steel strip 178 is fixed to the rotating reel 172 such that when the lanyard 152 is deployed and extend, the spiral torsion spring 176 will correspondingly unwind. The spring steel of the steel strip 178 may have a high yield strength causing it to return to the spirally coiled configuration, and thus creating the recoiling action and the tensioning force 155 as shown applied in the figures.
Various modifications are contemplated for design and configuration of the retractor in order to generate the recoiling action that pulls the first and second lighting fixtures 100, 102 together. For example referring to
The helical coil spring 182 can be accommodated in a retractor housing 184 that can be fastened or attached to an interior surface of the exterior cover 130 of one of the first or second light fixtures 100, 102. The retractor housing 184 can be a box-like structure that may be placed over and enclose the helical coil spring 182 for protection and to prevent contamination. In the illustrated embodiment, the exterior cover 130 can be formed from a first exterior panel 132 and a second exterior panel 134 that are joined at the lower longitudinal edges 122 by a living hinged that allows the first and second exterior panels 132, 134 to be folded into a parallel, opposed relation to each other.
To join and pull together multiple lighting fixtures 100, 102 in an aligned and abutting relation, the retractor 180 includes a lanyard 186 in the embodiment of a flexible wire rope. In other embodiments, the retractor 180 may use a tie rod, which can be long slender structural unit able to apply a tensile load, in place of the flexible lanyard. The lanyard 186 can be disposed coaxially through the center of the helical spring coil 182 along the spring axis 183 and can also extend parallel to the longitudinal alignment axis 104. The lanyard 186 can be joined and fixed with an end of the helical coil spring 182.
The retractor 180 can be configured to operate in association with another of longitudinal chord 190 that, like the upper and lower longitudinal cords 162, 164, can extend parallel to the longitudinal alignment axis 104. For example, the longitudinal chord 190 can be mounted to an interior surface of the exterior cover 130 and can extend in the longitudinal direction 114 across a substantial length of the lighting fixtures 100, 104. Like the other longitudinal chords, the longitudinal chord 190 can be manufactured from an elongated extrusion of structural metal such as a channel. To receive the lanyard 186, the longitudinal chord 190 can include a longitudinal aperture 192 that extends lengthwise through the center of the structure. When the longitudinal chord 190 is attached to the exterior cover 130, the longitudinal aperture 192 aligns in parallel with the longitudinal axis 104.
When the retractor 180 is assembled to the first exterior panel 100, the lanyard 186 can extend into the rod aperture 192 at the first end 194 of the longitudinal chord 190. The lanyard 186 can traverse the length of the first lighting fixture 100 and can extend to and be joined with the adjacently aligned second lighting fixture 102. Referring to
To draw the first and second light fixtures 100, 102 together in compression, as illustrated in
In an embodiment, additional light fixtures can be assembled intermediately between the first and second light fixtures 100, 102 illustrated in
Referring to
The junction hub 200 can include a plurality of exterior tailpieces 202, which in accordance with the illustrated embodiment are arranged to form a geometric cross. Accordingly, the exterior tailpieces 202 protrude and are aligned in the longitudinal direction 114 and the lateral direction 118 to establish the shape of the geometric cross. The exterior tailpieces 202 can be planar and can be made of the same or similar semi-rigid, non-fibrous material as the exterior cover 130 of the light fixtures.
To visually merge as part of the lighting arrangement, the exterior tailpieces 202 can each be designed with a junction abutment 204 located at the distal edge of the tailpiece that is configured to adjoin and abut the corresponding abutment ends 140, 142 of the first and/or second light fixtures 100, 102. For example, the junction abutment 204 may define a tailpiece height 206 in the vertical direction that dimensionally corresponds with the height of the light fixtures 100, 102 between the upper and lower longitudinal edges 120, 122. The exterior tailpieces 202 can also have a smooth, flat exterior surface 208 to visibly blend flush with the exterior surfaces of the exterior covers 130 of the light fixtures 100, 102, although, where appropriate, the exterior surface 208 can be patterned, embossed, etc.
To support the plurality of exterior tailpieces 202, the junction hub 200 can also include an internal junction frame 210 to which the tailpieces are attached. The internal junction frame 210 can include an upper channel 212 and a lower channel 214 that are parallel and spaced apart from each other. The upper and lower channels 212, 214 can be made from extruded metal although may also have other constructions or designs. To interconnect to the parallel upper and lower channels 212, 214, the internal junction frame 210 can also include one or more traverse support braces 218 that are attached perpendicularly and extend between the upper and lower channels. The support braces 218 may also be an extruded metal component.
To attach and draw the light fixtures adjacent, the internal junction frame 210 can include a catch 220, as described above, that is attached to the traverse support brace 218. The catch 220 can be arranged perpendicular to the traverse support brace 218 and extend perpendicularly to the upper and lower channel 212, 214 in the longitudinal and/or lateral directions 114, 116 respectively.
To assemble the lighting arrangement, the first abutment end 140 of one of the first or second light fixtures 100, 102 can be aligned and placed adjacent to one of the junction abutments 204 orthogonally arranged on the junction hub 200. The lanyard 152 can be deployed from the retractor 150 so the hook 158 is proximate with and engages the catch 220. The recoiling action of the retractor 150 can pull the first abutment end 140 of the light fixtures 100, 102 contiguously flush to the junction abutment 204 to produce a seamless junction.
In other possible embodiments, the arrangement of the retractor 150 and the catch 220 can be reversed, with the retractor 150 located on the junction hub 200. Also in further possible embodiments, the junction hub 200 can be configured as a terminator that terminates the linear alignment of adjacent light fixtures 100, 102. The junction hub 200 may or may not be configured with a lighting source located in the interior to project light downwardly in the vertical direction 116.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and “at least one” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B”) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Number | Date | Country | |
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63476347 | Dec 2022 | US |