The invention relates to an automatic liquid chromatography system with extension carrier and extension carrier for such a system for modular expansion of a liquid chromatography system.
There is a wide range of liquid chromatography systems for laboratories that include a number of fluid handling units, e.g. one or more pumps, valves, mixers, sensor units, etc. These fluid handling units are interconnected by fluid lines in the form of rigid or flexible tubing or similar. Although some systems may be designed for a specific type of application with a specific flow path, there is often a need for flexibility and the ability to change or optimize the fluid flow path of the system. Upgrade kits are often supplied as external ancillary equipment that must be located alongside the original system, increasing the floor area of the system. These must be connected to the system both fluidically and electrically (i.e. to a system control bus or similar). In addition, replacing defective fluid handling units is a time-consuming and delicate task.
There are attempts in the state of the art to counteract the lack of flexibility of these systems. For example, WO 2010/144037 A1 describes a chromatography device with interchangeable modular components within a fixed housing. However, the system has the disadvantage that the housing itself cannot be extended. Standardized, fixed positions are allocated for the interchangeable components, so that the components are required to be of a fixed size.
A system similar to WO 2010/144037 A1 is described in WO 2013/028828 A1. The system disclosed there comprises a fixed mounting frame with a series of mounting positions for holding the individual modules. In this system, the size and position are also predefined by the frame arrangement.
It is an objective of the invention to overcome the disadvantages of the prior art. In particular, it is an objective of the invention to provide a flexible liquid chromatography system which can be expanded as required without the individual fluid handling units having to be predetermined in size and dimension.
The problem is solved by the independent claims. Alternative embodiments can be found in the dependent claims.
One aspect of the invention relates to an automatic liquid chromatography system. The liquid chromatography system is arranged to direct a flow of fluid to and from a chromatography separation device. The system comprises at least one, preferably a plurality of, fluid handling unit(s) provided as interchangeable modular component(s). The at least one fluid handling unit is connected or connectable to a liquid chromatography fluid pathway. The at least one fluid handling unit can have at least one data carrier, in particular a microcontroller or microchip, on which characteristic data of the fluid handling unit can be stored or are stored. Optionally, operating signals received from outside the unit can be transmitted to the fluid handling unit and stored. In the case of several fluid handling units, it is possible that there is only one data carrier in total, or two or more. For example, it is conceivable that each fluid handling unit has a data carrier or that two or more fluid handling units can be connected or are connected to the same data carrier.
The system further comprises at least one, preferably two or more, extension carriers with at least one, preferably frameless, component position for receiving at least one, preferably two or more, fluid handling units.
The term “frameless” means in particular that no additional separating device is provided between the individual component positions.
The at least one extension carrier has an open front side for inserting the at least one fluid handling unit. Each component position can have a signal connection via which the at least one data carrier of a fluid handling unit located in the component position can be read out. In particular, a connection can be established with the microcontroller or microchip of a fluid handling unit located in the component position.
The system also comprises a base plate and/or a cover plate.
The at least one extension carrier also has at least one mechanical connecting element. When used as intended, the at least one mechanical connecting element protrudes from one plane into an adjacent plane, whereby the planes are selected from: extension carrier, cover plate and base plate. The adjacent plane can be the next higher plane if the planes are on top of each other and/or a horizontally adjacent plane if the planes are arranged next to each other.
The at least one mechanical connecting element is used in particular to connect a further extension carrier or a cover plate or a base plate.
Such a liquid chromatography system is characterized on the one hand by its compact design, but on the other hand it can be extended as required. This means that the system can be adapted to the available space without compromising on functionality. Such a liquid chromatography system is therefore equally suitable for both small and large laboratories. The mechanical connecting element enables a particularly stable arrangement between the different planes.
The compact design also enables the use of shorter flow paths, resulting in lower dead volumes and shorter analysis times.
The liquid chromatography fluid path is to be understood in particular as the path and the connections between reagents, sam-ple(s), eluents and waste.
The liquid chromatography system can comprise two or more extension carriers which, when used as intended, can be stacked vertically in such a way that the at least one mechanical connecting element projects from one extension carrier into an adjacent extension carrier.
The arrangement can be extended vertically as required and is particularly stable thanks to the mechanical connecting elements.
The at least one extension carrier can preferably be stacked vertically when used as intended in such a way that the at least one mechanical connecting element projects from the at least one extension carrier into an adjacent base plate and/or cover plate.
Advantageously, at least two fluid handling units are arranged or can be arranged horizontally next to each other in the component positions in the at least one extension carrier when used as intended.
The protruding mechanical connecting element can be a screw, a threaded rod, a clip, a bolt, a pin, a nail, a hook, a clamp, a spring, a rivet, a profile, an angle, a flap, in particular a perforated flap, a hinge, a rail or a magnet. The adjacent extension carrier and/or cover plate and/or base plate preferably has a female counterpart, in particular an internal thread, recesses, indentations, bushing, sleeve, profile, dowel, eyelet, cam, groove, magnet.
Furthermore, the liquid chromatography system can additionally comprise an automatic sampler. Compared to conventional systems, the present system is so compact that the automatic sampler can be easily integrated into the system without requiring additional space.
Preferably, the cover plate also has a reagent organizer. This allows the reagents to be stored on the system in a space-saving manner. This also increases the capacity of the reagent bottles compared to conventional systems, which enables longer service lives without user intervention.
The fill level in the reagent containers is preferably measured using ultrasonic distance sensors, which do not have to be located centrally in the containers. This makes it possible, for example, to use stirrers without affecting the distance measurement. Contactless, continuous and accurate measurement of milli-liters is possible.
Preferably, each extension carrier has the same standard front height or an integer multiple thereof and each extension carrier has the same standard front width or an integer multiple thereof. A cuboid extension carrier is particularly preferred.
Standard sizes or multiples thereof have the advantage that, for example, the same components can be used for the cladding, e.g. doors or side panels. This is explained again with reference to
Each extension carrier can have a power supply unit. This means that the electrical power and the number of extensions can be scaled as required.
One or more component positions per extension carrier are preferably shortened in the insertion direction of the fluid handling unit compared to the maximum component position depth. This pro-vides space, in particular to provide a corresponding power supply unit.
It is possible for an extension carrier to have one or more shortened component positions as well as one or more component positions with maximum component position depth. Preferably, the ratio of the maximum component position depth to the shortened component position depth is between 1.3:1 and 1.1:1, preferably 1.2:1. For example, the maximum depth can be 330 mm and the shortened depth of the component position 275 mm.
The at least one extension carrier can have a cooling channel, a central control node and/or a fan in addition to the fluid handling units. In particular, these can be adjacent to the shortened component positions.
Preferably, a fluid guide, in particular a hose, can be guided along a side panel (9) that extends over one or more extension carriers (3).
Preferably, a gap is formed between the extension carrier and the inside of a side panel, through which the fluid guide can be guided; or a recess is provided in a door module associated with the side panel, through which the fluid guide can be guided. It is also conceivable that mounting rails are provided for guiding fluid guides or other accessories, as will be explained in more detail below.
The inflow lines can be guided along one side panel stack and the outflow lines can be guided along the opposite side panel stack.
The reagent and solvent inlet hoses can preferably be attached to the side panels of the extension carriers.
It is also possible for the cover plate to have one or more hose feed-throughs. Preferably, the hose feed-throughs are designed in such a way that a hose together with a coupling, so-called fittings, can be fed through. The fittings can, for example, be of the M6 or fingertight type, which are usually used in high-per-formance chromatography. However, other types familiar to the specialist are also possible.
The at least one fluid handling unit can have a temperature control body, which can act as a heating or cooling body, which protrudes into a cooling channel when used as intended. The temperature control body can comprise so-called heat pipes, which are connected, for example soldered, to cooling fins. The heat pipes and the cooling fins are preferably part of the fluid handling unit. When the fluid handling unit is positioned in the extension carrier, the cooling fins can protrude into the cooling channel of the extension carrier. As an alternative to heat pipes, other thermally conductive elements can also be used.
The arrangement enables particularly efficient temperature control, especially cooling, of the unit. This means that the analysis results are not influenced or even falsified by temperature differences between the units. The temperature can be controlled particularly efficiently. The susceptibility to errors, for example in the baseline in the chromatogram, is significantly re-duced.
Each extension carrier can have a stop door, whereby several stop doors stacked on top of each other when used as intended can be connected to each other. This ensures consistency in the base line despite the frameless design. The system is less susceptible to external temperature differences, draughts and the like.
It is also conceivable to provide a stop door that extends over two or more stacked extension carriers.
The stop doors can be symmetrical so that they can be mounted as left-opening or right-opening. This means that as few different parts as possible are required for the liquid chromatography system. More standardized components enable cost-efficient produc-tion and easier replacement.
The door hinges can be set back from the open front of the extension carrier in the direction in which the fluid handling units are inserted. This allows easier access to the units.
The term “open front” refers to the vertical plane defined by the front of the components projecting furthest into the room.
The fluid handling units are preferably selected from the group: pump, in particular high-pressure pump or peristaltic pump; dosing unit; multi-way valve; separation column; detector; sample preparation unit; suppressor.
The side panels of an extension carrier are preferably designed in such a way that an air flow can be generated transverse to the direction in which the fluid handling units are inserted. This can be achieved, for example, by a fan and intake openings, in particular a perforated grid in the side panel.
Preferably, the air flow transverse to the insertion direction is a branch from a main flow direction, which preferably runs at least partially parallel to the insertion direction of the fluid handling units.
The liquid chromatography system according to the invention preferably has the following sequence of air flow elements:
As an alternative to suction openings in the side panel, gaps can also be provided between the side panel and a metal sheet, preferably aluminum sheet, of each extension carrier.
Each extension carrier can comprise at least one fan and one cooling fin block. The cooling fin block can optionally be attached to the extension carrier itself or to the fluid handling unit.
The liquid chromatography system can comprise a central control node in at least one extension carrier. The control node, if present, can be provided in a main extension carrier or in each extension carrier separately. The main extension carrier refers to the extension carrier that can centrally control all units via the control node.
Further, the fluid chromatography system may include software that communicates with the at least one central control node and with the microcontrollers or microchips of the fluid handling unit located in the component position.
The software can be programmable to
Furthermore, one or more vertical drip edges can be arranged between individual fluid handling units. Preferably, these drip edges are separated from the interior of the fluid handling units by seals. This arrangement prevents liquid from running from the wet area into the unit (s).
The system can also have mounting rails. These can also be arranged between the individual fluid handling units, for example, and are primarily used to attach accessories and hoses. An arrangement below the vertical drip edges is particularly preferred, so that drops can be directed from the drip edge into the mounting rail and are thus also kept away from the inside of the unit(s).
A mounting rail extends horizontally along one or more fluid handling units, which is particularly preferred. The mounting rail can extend along the installation direction and/or transverse to the installation direction of the fluid handling units. The seal can be fitted above and/or below the mounting rail and extend over the entire length of the mounting rail. However, it is also possible that only individual seals are fitted in the areas of the drip edges.
This sealing arrangement also supports the essentially frameless assembly of the system.
Furthermore, the liquid chromatography system can demonstrate electromagnetic compatibility (EMC) after positioning the at least one fluid handling unit in the at least one extension carrier. In particular, the design enables the provision of frameless components, which nevertheless fulfill the EMC requirements when installed.
EMC is defined as the ability of an electrical device to function satisfactorily in its electromagnetic environment without inad-missibly influencing this environment, which may also include other devices.
EMC covers both interference immunity and the limitation of emit-ted interference; it is divided into individual sub-areas, e.g. radio interference, discharges of static electricity, electromagnetic fields and fast transient interference. The relevant EMC standards and guidelines known to the specialist should be ob-served. For example, these may include EN 61326-1 and EN 61000-6-3/4 for interference emissions and EN 61326-1 and EN 6100-6-1/2 for interference immunity.
Another aspect of the invention relates to an extension carrier for an automatic liquid chromatography system as described above. The extension carrier comprises:
The extension carrier has at least one mechanical connecting element that can project into an adjacent vertical plane.
The extension carrier can have two or more frameless component positions for holding two or more fluid handling units. Two or more fluid handling units can be arranged side by side in the component positions in the extension carrier in a horizontal plane when used as intended.
The invention is explained in more detail below with reference to the figures. The figures merely show preferred embodiments and are not to be understood as limiting. Identical reference signs indicate identical elements. The figures show:
A possible cooling air flow 37 is shown schematically in
Number | Date | Country | Kind |
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22151909.3 | Jan 2022 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/050638 | 1/12/2023 | WO |