This application relates to aircraft cabin windows, and more specifically, to modular windows for aircraft cabins.
It is often beneficial to be able to select the amount of light coming through a window in a structure, such as in an aircraft cabin. Custom aircraft cabin windows typically use a pleated shade, including a housing, which is a modular unit having an inner lens with manual or electric controls that allow the passenger to move the shade so as to adjust the amount of light coming through the window.
Applicant incorporates herein by reference, U.S. Pat. No. 4,679,610. The '610 patent is often considered the “pioneer” patent in the area of upscale aircraft cabin windows. The '610 patent discloses a modular, self-contained window insert made of a frame with two panes or lenses of impact resistant plastic, which will prevent the entry of dust into the interior of the unit. A shade, typically in the form of a double accordion collapsible sheet, is placed within the window unit between the inner and outer lenses and can be moved upward and downward by use of a manual or electric control mechanism secured to the frame.
The window assembly in the '610 patent is roughly about as wide as it is tall and is configured to receive light from a single fuselage cabin window as in the '610 patent
U.S. Pat. No. 6,481,486 is assigned to Assignee of the present invention and incorporated herein by reference. The '486 patent discloses dual shade rails and dual shades, one stacked upon another.
Publication US 2009/0283227 (assigned to Assignee of the present invention) and incorporated herein by reference discloses a modular unit having a single shade and belt or chain drive on either side of the shade rail to move a shade, driven by a motor and sprocket, which in turn drives the belt and chain, between an open and closed position. No alignment means are illustrated.
Applicant incorporates herein by reference, U.S. Pat. No. 6,832,641 (assigned to Assignee of the present invention) entitled “Electric Dual Shade Aircraft Window.” In the '641 patent, a side-by-side dual shade is provided for each of the first or second shade having a shade rail. The '641 patent discloses a single belt for each side, one belt attached to one of the rails and driven by one motor on one side of the frame, and the other belt attached to the second rail on the other side of the frame and driven by a second motor. Shades may be engaged with shade leveling cords for alignment to keep the shade rails horizontal as they move between the open and closed position. All of the foregoing are modular shades that typically include a rear lens.
The following describes various implementations of a modular window assembly for an aircraft. In particular implementations, a module window assembly, among other things, may include a frame, a motor, and a shade. The frame may have top, bottom, front and rear walls, and side walls and include an inner shell and an outer shell. The inner shell may have a lens opening and the outer shell an opening but no lens. The frame may have a frame interior. A lens may be provided for engagement to the lens opening of the inner shell. A multiplicity of brackets may attach the frame to engage the assembly to a side wall, typically curved, of an aircraft interior. An electric motor may engage the frame in the frame interior along the frame. The motor may include a drive shaft with a drive sprocket on the end thereof. A first shade is provided with a shade rail. The shade and the shade rail are dimensioned for receipt into the interior of the frame. The window assembly may also include an idler sprocket, which may be aligned with the drive shaft but mounted to the frame opposite thereto.
A live axle may be rotatably mounted to the frame on or near the bottom wall thereof, and a first and second pair of following sprockets may be fixedly engaged to the removed ends of the live axle. A belt pair may be provided for engaging the drive and idler sprockets. One of the belt pair may engage the drive sprocket and a first of the following sprockets, and the other belt may engage the idler sprocket and the second following sprocket.
Certain implementations may include a multiplicity of alignment cords that run through the shade. Particular implementations may include at least three cords adapted to maintain alignment of the shade. The cords may be routed from the bottom wall of the frame to the shade rail of the shade, through the shade, and into the top of the frame, with two of the cords traversing from alternate sides of the shade to the other side of the shade and one of the cords traversing from one side of the shade to an area between the other two cords.
Some implementations may include a second electric motor and a second shade. The second electric motor may be mounted to the frame in the frame interior along the frame top, the motor on the opposite side of the frame from the first motor and having a drive shaft with a drive sprocket on the end thereof. The second shade may be mounted inboard of the first shade and have with a shade rail, the second shade and the shade rail dimensioned for receipt into the interior of the frame, the second shade having an upper edge attached to the top of the frame.
Various implementations provide various features. For example, some implementations allow a modular window that has no rear lens. As another example, some implementations provide for a modular window with a lateral axis that is significantly longer than the height (i.e., high aspect ratio) while still allowing shades to function properly. As an additional example, particular implementations provide drive assemblies that maintain proper alignment of long shades as they are raised and lowered.
Other features will be apparent to those skilled in art in view of the following description and the accompanying drawings.
In certain embodiments, the length of housing 102 is between about 50 to 70 inches, and the height is between about 18 to 32 inches. In a preferred embodiment, the length is about 61 inches, and the height is about 25 inches. In some embodiments, the length of the housing may be longer (e.g., 84 inches) or shorter (e.g., 42 inches). The aspect ratio (i.e., length/height ratio) may, in certain embodiments, be between about 1.75:1 and 6:1. The housing thickness may be between about 1.5 and 3.5 inches. A long window (whether by width or high aspect ratio) has problems that shorter windows do not, some of the problems which are provided with solutions set forth herein.
A pair of shades, inner shade 114 and outer shade 116, are adapted, in the following manner and with the following structure, to move between an open and closed position independently of one another so as to be operator selectively positioned somewhere between (or at) an up or down position, which will allow light to pass through the window, more specifically, through inner lens 112. In one embodiment, one of the inner or outer shades may be somewhat translucent (about 50% light passing through) and the other substantially opaque (about 90% plus light blocked). One or both of shades 114/116 may either be in a down or closed position which would substantially or partially prevent light from passing through inner lens 112. Furthermore, either the inner or the outer shade may be selectively set anywhere between the open and closed position to selectively control the light passing through the lens and the view from the window. Inner lens and inner shell means being toward the interior of the section of the aircraft (closer to a seated passenger), and outer shell and outer shade meaning being away from or outside with respect to the interior of the aircraft.
A first electric motor 118 is attached by conventional brackets or other suitable structure to the inside upper right of the inner frame as best seen in
Turning now to the lower right and lower left-hand corners of the inner frame and as best seen in
A side view discloses that not only may the drive axes of motors 118/124 be staggered as seen in
Another aspect of some embodiments of Applicant's long window is the cord system of
Details of the shade cord system and how it is adapted to incorporate two shades, side by side (inner and outer) are seen in
In one embodiment, there are three alignment cords for each shade, six total, though only the three for the outer shade are shown. More specifically, with respect to
Turning now to
The third alignment cord 160 begins at the lower left edge of the housing and is typically tied off beneath lower stationary rail 152, runs upward vertically to the bottom left-hand corner of outer shade rail 117, undergoes a change of direction at the shade rail, and is strung all the way cross to the right side, where it turns to go vertically upward through grommeted hole 172 in the outer shade rail, through grommeted hole 174 in upper stationary rail 154, undergoes a 90° change in direction and is tied off at adjuster 162.
The inner shade alignment system is substantially identical to what is illustrated in
Although the window assembly has been discussed with respect to two shades, it should be recognized that the window assembly may only include one shade. The principles discussed herein are equally applicable to that embodiment. Additionally, more cords could be added to further stabilize a shade or as the window is made longer.
This output will be transferred through, in one embodiment, a flexible insulated cord 6 (containing leads or lines 10/13) to a connector or jack 7. Jack 7 may, in one embodiment, be a headphone jack with a pair of electrodes 7A/7B. When used with the long window disclosed herewith, jack 7 is insertable into either of two override ports 148 (depending on which shade—and therefore motor, you wish to move) typically in the front wall of housing 102 or any housing of an electrical window. In one embodiment (two electric motors, two shades), placing jack 7 in one override port and cranking will cause one of the two shades to be energized and move up or down depending on the switch condition. Placing jack 7 into the other override port and cranking will energize the other window shade. Override ports 148 are connected up by conductive wires in any suitable configuration to provide DC power independently to both motors 118/124 (to the motors positive and negative terminals or poles thereof).
Wire drive manual override 1 which, in one particular embodiment, is used in Applicant's long window, may be adapted for use with any aircraft or any electrically powered, driven shade vehicular window. In one embodiment, it is used as a backup electrical power if there is failure in the main electrical power to the shade motor or motors, which power typically and usually comes from the aircraft electrical circuit.
Crank arm 3 may be mounted on an axle 4. A roller handle 5 makes it easy for a hand to grip the crank arm and for easy rotation. Cord 6 may include leads 10/13, which engage the prong (unnumbered) on connector jack 7. Pin/fastener 11 may help hold axle 4 in place. A re-enforcement sleeve 12 (which may be heat shrink) may be provided where cord 6 enters the jack and where the cord enters housing 2, which may include a rubber grommet 14 to prevent chafing and for strain relief, which may be secured with a tie wrap 17. Armature drive shaft 16 is connected to a magnet/wound coil assembly, which acts in typical generator fashion, to rotate magnets/coil windings with respect to one another to generate electric potential and a current output when engaged with a circuit, such as a DC motor circuit in an aircraft window.
In one embodiment, housing 2 of handheld wire drive manual override 1 has a longest dimension of between about 2 inches and about 6 inches, and may be either rectangular, circular or other suitable shape. The crank arm may be between about 1 inch to about 2½ inches long, thereby defining the radius of curvature of the circle transcribed by the rotation of the crank arm. In one embodiment, the rotation is stepped down in a ratio of 76 motor rotations to one rotation of the crank arm on a DC motor.
Motors 118/124, such as 24v DC motors, are engaged independently to a controller with switches 150/151 and switches are mounted in any suitable place, such as on the front of housing 102. Electrical switches may be configured in any manner, including a shade selection switch (inner, outer, both), an up or down switch or any other suitable configuration. The switches may be momentary—a quick touch and the selected shade (inner for one switch, outer for the other) will move to full up or full down, hold and release will position the shade when your finger is released.
The invention has been described with reference to specific embodiments, and several other embodiments have been mentioned or suggested. Additionally, various additions, deletions, substitutions, and modifications will be readily suggested to those of ordinary skill in the art while still achieving a long modular aircraft window. Thus, the scope of the protected subject matter should be judged based on the following claims, which may encompass one or more aspects of one or more embodiments.
This application claims priority to U.S. Patent Application No. 62/040,760, filed Aug. 22, 2014. This prior application is herein incorporated by reference in its entirety.
Number | Date | Country | |
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62040760 | Aug 2014 | US |