BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to merchandise display systems, and more specifically relates to merchandise display systems which are modular in function and which are free-standing or mountable to a wall.
2. Description of the Prior Art
Many conventional merchandise display systems include one or more parallel, vertically arranged, elongated support members which are spaced apart from one another. Each elongated support member may include a plurality of slots formed through its thickness and spaced apart axially along the length of the support member. The slots receive hooked ends of mounting brackets, which mounting brackets, when secured to the support members, extend perpendicularly to and outwardly from the front face of each support member. A tray or shelf extends between adjacent pairs of mounting brackets, and merchandise is displayed on, and supported by, the trays or shelves. The trays and shelves, with their associated mounting brackets, may be removed from their current location on adjacent support members and repositioned into different slots in the support members in accordance with the requirements of the merchandiser.
In order to reposition a shelf on such conventional merchandise display system, as described above, the shelf may have to be manipulated vertically (or horizontally) to disengage the mounting brackets on which the shelf rests from the elongated support members, and again manipulated vertically (or horizontally) to re-engage the mounting brackets to the support members when the shelf is repositioned. Such action, required to disengage the shelf and mounting brackets from the support members, may interfere with other shelves in close proximity to the shelf being repositioned and may necessitate the removal of other shelves adjacent to the one being repositioned. This problem is exacerbated if, rather than planar shelves or trays, rectangular parallelepiped or cuboidal modules situated one on top of another or situated side-by-side, with no space between modules, are used in the merchandise display system. Then, most probably all of the modules situated in a row or column may have to be removed in order to reposition a single module.
OBJECTS AND SUMMARY OF THE INVENTION
It is an object of the present invention to provide a merchandise display system which includes a quick release, front-loading mechanism for mounting individual shelves or modules used in the system.
It is another object of the present invention to provide a wall mountable, modular merchandise display system, where one module or a shelf of the display system may be easily removed without necessitating the removal of adjacent modules or shelves.
It is yet another object of the present invention to provide a wall mountable, merchandise display system having modules, trays or shelves which may easily lockingly engage or disengage from vertical support members of the system.
It is yet a further object of the present invention to provide a merchandise display system which overcomes the inherent disadvantages of conventional merchandise display systems.
A merchandise display system constructed in accordance with one form of the present invention includes a frame which is free-standing or which may be fixed to an existing wall in an establishment, and a plurality of modules which are mountable on the frame directly from the front of the frame without requiring any manipulation of the modules either vertically or horizontally. The modular merchandise display system incorporates a unique method of attaching the modules to the frame, and incorporates a quick disconnect mechanism that allows the merchandiser or store planners to easily re-planogram the items of merchandise in an efficient, cost-effective manner.
The merchandise display system includes a plurality of metal or plastic modular “cubes” that snap onto a steel back wall of the supporting frame. The frame further supports an indexing system having vertical members, preferably made from injection molded plastic, to allow the modules to locate into a specific position from the front of the support frame. Each of the individual modules has insertable, retractable product trays, which may be extended from and retracted into the modules, to accommodate varying types of merchandise. The trays may be removed from the module by the store owner.
One of the advantages of the merchandising display system of the present invention is that an individual module (or tray) may be easily detached from the front of the support frame utilizing a spring-activated “trigger” mechanism located beneath the tray front, or may be the actual tray front, and a molded header sign. The molded header sign works in concert with the tray front.
In order to disengage an individual module from the frame, the spring-loaded header, which is mounted on the module, is depressed in a backward direction toward the frame, which allows the store owner to pull the tray front forward. When the tray is in such an extended position, locking wings, which had engaged the indexing members mounted on the frame, are opened to disengage the indexing members so that the complete module may be repositioned on the frame in another location or replaced by another module containing different items of merchandise.
In accordance with another form of the present invention, a merchandise display system includes a support frame on which are mounted two or more vertically disposed, spaced apart indexing members. The merchandise display system also includes a plurality of modules. The modules are mountable on the frame and selectively engage the vertical indexing members. Each module includes one or more trays which are slidably mounted within the module and which may be extended outwardly from the module so that a customer may select an item of merchandise resting on the tray.
Extending outwardly from the rear of each module is a pair of spaced apart pins. The pins are closely received in arcuate open recesses, or bores, formed in adjacent vertical indexing members when the module is mounted on the frame. The module further includes a pair of mutually inwardly biased, pivotable locking wings. The locking wings selectively engage the vertical indexing members when the module is mounted thereon. A release member, forming part of a release mechanism, situated within each module may be pulled (or pushed) to disengage the locking wings from the vertical indexing members of the frame in order to remove a module from the front of the merchandise display system without the need to remove adjacent modules from the system.
In yet another form of the present invention, a modular merchandise display system includes a frame and a plurality of merchandise supporting units. The frame has a pair of spaced apart, parallelly disposed indexing members. Each indexing member has an axial length, a thickness, a plurality of spaced apart openings formed through the thickness thereof and situated at least partially along the axial length thereof, and a plurality of spaced apart resilient locking clips situated at least partially along the axial length thereof. A respective locking clip is disposed in at least partial alignment with a corresponding opening formed in the indexing members.
Each merchandise supporting unit has a front side, a rear side situated opposite the front side, and at least a pair of spaced apart locator protrusions extending outwardly from the rear side thereof. The locator protrusions of each merchandise supporting unit include a recessed portion defining a recess. The locator protrusions are at least partially receivable in corresponding openings formed in each indexing member of the pair of indexing members and are engageable with corresponding resilient locking clips. The locking clips are receivable in the recesses of the locator protrusions when the merchandise supporting units are mounted on the frame to help secure the merchandise supporting units to the frame. Each merchandise supporting unit has a release mechanism to effect the disengagement of the merchandise supporting unit from the frame, the release mechanism including a release bar reciprocatingly slidably mounted on the merchandise supporting unit. The release bar has at least one free end, the free end being selectively engageable with a corresponding resilient locking clip to disengage the locking clip from a corresponding locator protrusion to effect removal of the merchandise supporting unit from the frame.
These and other objects, features and advantages of the present invention will be apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a front perspective view of a portion of a merchandise display system constructed in accordance with one form of the present invention.
FIG. 2 is an exploded, front perspective view of the portion of the merchandise display system of the present invention shown in FIG. 1.
FIG. 3 is an enlarged front perspective view of a portion of the merchandise display system of the present invention shown in FIGS. 1 and 2.
FIG. 4 is a front perspective view of a merchandise display module constructed in accordance with the present invention for use with the merchandise display system of the present invention.
FIG. 5 is a front perspective view of the module shown in FIG. 4 mounted on vertical indexing members forming part of the merchandise display system of the present invention.
FIG. 6 is a partially exploded, front perspective view of the module of the present invention shown in FIGS. 4 and 5 for use with the merchandise display system of the present invention.
FIG. 7 is a partially exploded, front perspective view of a tray portion of the module of the present invention shown in FIG. 4.
FIG. 8 is a front perspective view of a main portion of the module constructed in accordance with the present invention for use with the merchandise display system of the present invention.
FIG. 9 is a cut away, front perspective view of the main portion of the module of the present invention shown in FIG. 8.
FIG. 10 is an exploded, front perspective view of the main portion of the module of the present invention shown in FIG. 8.
FIG. 11 is a top perspective view of the lower portion of the module of the present invention and illustrating the release and latching mechanisms thereof.
FIG. 12 is a top plan view of the module of the present invention shown in FIG. 4, and illustrating its attachment to a support frame forming part of the merchandise display system of the present invention.
FIG. 13 is a top plan view of a portion of the module of the present invention shown in FIG. 12, with the top portion thereof cut away to facilitate an understanding of the invention.
FIG. 14 is an exploded, front perspective view of another form of a module for use with the merchandise display system of the present invention.
FIG. 15 is a front perspective view showing a pair of modules and the operation of the release mechanism to remove a module from the merchandise display system of the present invention.
FIG. 16 is a front perspective view of a merchandise display system constructed in accordance with another form of the present invention, and illustrating a module and vertical indexing members of the merchandise display system and how the module is mountable to the vertical indexing members.
FIG. 17 is a rear perspective view of the module of the present invention shown in FIG. 16.
FIG. 18 is an exploded, front perspective view of a portion of a merchandise display system constructed in accordance with another form of the present invention.
FIG. 19 is a front perspective view of the portion of the merchandise display system of the present invention shown in FIG. 18.
FIG. 20 is an exploded, front perspective view of a portion of a merchandise display system constructed in accordance with yet another form of the present invention.
FIG. 21 is a front perspective view of the portion of the merchandise display system of the present invention shown in FIG. 20.
FIG. 22 is a side view and related detailed views of portions of the merchandise display system of the present invention shown in FIG. 21.
FIG. 23 is an enlarged front perspective view of a top portion of the merchandise display system of the present invention shown in FIG. 19.
FIG. 24 is an enlarged front perspective view of the top portion of the merchandise display system of the present invention shown in FIG. 23, and illustrating the adjustability of the merchandise display system.
FIG. 25 is an exploded, front perspective view of a portion of a merchandise display system constructed in accordance with an alternative form of the present invention.
FIG. 26 is a front perspective view of the portion of the merchandise display system of the present invention shown in FIG. 25.
FIG. 27 is an exploded, front perspective view of a portion of a merchandise display system constructed in yet a further form of the present invention.
FIG. 28 is a front perspective view of the portion of the merchandise display system of the present invention shown in FIG. 27.
FIG. 29 is a front perspective view of a module constructed in accordance with the present invention and forming part of the merchandise display system of the present invention.
FIG. 30 is a partially exploded, front perspective view of the module of the present invention shown in FIG. 29.
FIG. 31 is another partially exploded, front perspective view of the module of the present invention shown in FIG. 29.
FIG. 32 is yet another partially exploded, front perspective view of the module of the present invention shown in FIG. 29.
FIG. 33 is a partially cut away, front perspective view of a portion of the module of the present invention shown in FIG. 29.
FIG. 34 is a front perspective view of a portion of the module of the present invention shown in FIG. 29.
FIG. 35 is another front perspective view of a portion of the module of the present invention shown in FIG. 29.
FIG. 36 is a partially exploded, front perspective view of portions of the merchandise display system of the present invention shown in FIGS. 18 and 29.
FIG. 37 is a rear perspective view of a portion of the module of the present invention shown in FIG. 29.
FIG. 38 is a top view of a portion of the module of the present invention shown in FIG. 29 mounted on the portion of the merchandise display system of the present invention shown in FIG. 18.
FIG. 39 is a front perspective view of a portion of the module of the present invention shown in FIG. 29.
FIG. 40 is a partially exploded, front perspective view of the portion of the module of the present invention shown in FIG. 39.
FIG. 41 is a top plan view of a portion of the module of the present invention shown in FIG. 29.
FIG. 42 is a top perspective view of the portion of the module of the present invention shown in FIG. 41, and illustrating the operation of the module.
FIG. 43 is a front perspective view of the merchandise display system of the present invention shown mounted on a supporting wall in an establishment.
FIG. 44 is a front perspective view of yet another embodiment of the modular merchandise display system of the present invention, showing a module thereof disengaged from the supporting frame.
FIG. 45 is a front perspective view of the supporting frame of the modular merchandise display system of the present invention shown in FIG. 44.
FIG. 46 is a front perspective view of a portion of the supporting frame of the modular merchandise display system of the present invention shown in FIGS. 44 and 45.
FIG. 47 is a front perspective view of the embodiment of the modular merchandise display system of the present invention shown in FIG. 44, and illustrating a flexible substrate or board for holding a power cord for lighting the display system.
FIG. 48 is a top rear perspective view of the module of the modular merchandise display system of the present invention shown in FIG. 44.
FIG. 49 is a partially exploded, perspective view of the embodiment of the modular merchandise display system of the present invention shown in FIG. 44, and illustrating how the module thereof may be mounted on the supporting frame.
FIG. 50 is a rear perspective view of the embodiment of the modular merchandise display system of the present invention shown in FIG. 49, and illustrating the module mounted on the supporting frame.
FIG. 51 is a plan view of a blank from which the module of the modular merchandise display system of the present invention shown in FIG. 48 may be formed.
FIG. 52 is an exploded, front perspective view of the embodiment of the components forming the module of the modular merchandise display system of the present invention shown in FIG. 48.
FIG. 53 is a partially exploded, front perspective view of the module of the modular merchandise display system of the present invention show in FIG. 48.
FIG. 54 is a front perspective view of the assembled module of the modular merchandise display system of the present invention shown in FIG. 48, and illustrating pusher trays received thereby.
FIG. 55 is a front perspective view of yet another embodiment of the module of the modular merchandise display system of the present invention, and illustrating the module being outfitted with merchandise hanging hooks.
FIG. 56 is a partially exploded, front perspective view of the module of the modular merchandise display system of the present invention shown in FIG. 48, and particularly illustrating a release bar used to disengage the module from the supporting frame.
FIG. 57 is a top plan view of the modular merchandise display system of the present invention shown in FIG. 44, and illustrating the module thereof secured to the indexing members of the supporting frame.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring initially to FIGS. 1-3 of the drawings, it will be seen that a modular merchandise display system, constructed in accordance with one form of the present invention, includes a frame 2 made of steel or other structural material. The frame 2 includes a base 4 which rests on the floor of an establishment, vertical side pieces 6 attached to the base 4 and horizontal cross braces 8 attached to the vertical side pieces 6. The frame 2 further includes a back wall 10, formed of steel or other material, which is joined to the vertical side pieces 6 and horizontal cross braces 8. The frame 2 may be free-standing on its base 4, or may be situated adjacent to a wall or other vertical supporting structure and attached thereto by fasteners or the like for added safety.
A plurality of pairs of vertically disposed indexing members 12 is mounted on the front face of the frame 2 to the horizontal cross braces 8. The pairs of indexing members 12 are spaced apart adjacent one another, and the indexing members 12 of each pair are also spaced apart from each other a predetermined distance.
Each vertical indexing member 12 is an elongated piece having opposite lateral sides 14. The lateral sides 14 of a pair of indexing members 12 which face each other have formed therein a plurality of partial cylindrical or arcuate cuts or open recesses 16 formed adjacent to one another along the longitudinal length thereof. Thus, a particular arcuate recess 16 formed in one indexing member 12 of a respective pair of indexing members is in alignment with and faces an arcuate recess 16 formed in an adjacent indexing member 12 of the same pair of indexing members. Alternatively, each indexing member 12 may include bores (not shown), instead of arcuate recesses 16, formed in the front face 18 thereof and extending at least partially through the thickness thereof. The indexing members 12 may be formed from an injection-molded plastic, metal or other material.
Although the frame 2 of the merchandise display system is described as including a base 4, back wall 10, vertical side pieces 6 and horizontal cross braces 8, the system may be designed to cooperate with a pre-existing display frame 20 comprising the base 4, back wall 10 (such as a peg board backing) and vertical side pieces 6, as well as upper and lower horizontal support members 22, 24, as shown in FIG. 2. The frame 2 of the present system, then, would include several horizontal cross braces 8 on which are mounted the vertical indexing members 12. The top horizontal cross brace 8 may include a hook 26 running along the axial length thereof which engages the upper horizontal support member 22 of the pre-existing display frame 20, and the bottom horizontal cross brace 8 would be affixed to the lower horizontal support member 24 using resilient clips 28, as shown in FIGS. 2 and 3.
In one form of the present invention, and as shown in FIGS. 4-13 of the drawings, the merchandise display system includes a plurality of modules 30. Each module 30 is preferably in the shape of a rectangular parallelepiped or cuboid, that is, being box-like in shape. More specifically, each module 30 has a box-like main portion 31 which includes a top wall 32, a bottom wall 34, opposite lateral side walls 36 and, optionally, a rear wall or partial rear wall 38, to define at least a four-sided enclosure having a front opening 40. The module 30 may include one or more retractable trays 42 mounted therein. The trays 42 within the module 30 are provided for supporting merchandise thereon. The trays 42 may include slots 44 formed therein to receive dividers (see FIG. 31) for partitioning items of merchandise. Each tray 44 is preferably slidably mounted to the lateral side walls 36 of the module 30 using conventional drawer slide mechanisms (not shown), and may be extended at least partially outwardly through the front opening 40 thereof so that a customer may easily select an item of merchandise displayed within the module 30 and supported on the tray 42. The tray 42 is retractable within the module 30 through the front opening 40 thereof. The tray 42 is preferably formed from an injection-molded plastic, but may be formed of sheet metal or other material.
Each module 30 of the plurality of modules may include one pair, or more than one pair, of locator pins 46 extending outwardly from the rear side of the module 30. Each pin is preferably situated near an opposite lateral side wall 36 of the module 30, and the pins 46 are spaced apart from one another a predetermined distance. Adjacent vertically disposed, indexing members 12 are also spaced apart from each other a predetermined distance so that the pins 46 may register with and be at least partially closely received by the arcuate recesses 16 facing one another formed in adjacent indexing members 12 of a respective pair of indexing members. Thus, the modules 30 of the merchandise display system of the present invention may be loaded into the display system perpendicularly directly from the front of the frame 2, where the rearwardly facing pins 46 of each module 30 engage corresponding arcuate recesses 16 formed in adjacent spaced apart indexing members 12 of the frame 2. No manipulation of the module 30 either horizontally or vertically is required to reposition the module in a different location on the frame 2 and, accordingly, the modules 30 of the merchandise display system may be spaced closely to one another both vertically and horizontally and yet may be easily removed from and repositioned on the support frame 2.
To ensure that each module 30 lockingly engages the indexing members 12 of the frame 2, each module 30 includes at least one pair of pivotable locking wings 48. Each locking wing 48 is pivotably mounted to the module 30 on the rear side thereof, and extends rearwardly on each module. Each locking wing 48 is structured to define a recess or pocket 50 on a lateral side thereof. More specifically, the recess 50 of one locking wing 48 of a respective module 30 is formed so that it faces the recess 50 of the other locking wing 48 of the same module 30 and so that one locking wing 48 is structured as the mirror image of the other locking wing 48.
The locking wings 48 of each module 30 are biased by springs 52 or other means towards each other so that they extend substantially parallel to one another rearwardly of the module 30 on which they are mounted, but are pivotable laterally outwardly, away from each other, when the module 30 is being mounted onto adjacent indexing members 12 of a respective pair of indexing members. Each locking wing 48 includes a free end 54 having a leading, laterally outwardly sloping camming surface 56 situated adjacent to and outwardly from the recess or pocket 50 formed in the locking wing 48.
When a module 30 is being mounted on the frame 2, the spaced apart pins 46 of the module 30 are aligned with corresponding arcuate recesses 16 (or bores) formed in the indexing members 12, and the module 30 is pushed toward the front face of the frame 2, with the pins 46 registering with certain arcuate recesses 16 of the indexing members 12. The non-facing, opposite lateral sides 14 of the indexing members 12 contact the camming surfaces 56 of the locking wings 48, spreading the locking wings apart from one another against the bias of the springs 52. As the module 30 is continued to be pushed into the frame 2, the indexing members 12 move past the camming surfaces 56 of the locking wings 48 and are securely received by the pockets or recesses 50 formed therein. The locking wings 48, which are biased in a direction towards one another, close about the pair of indexing members 12 so that the locking wings 48 partially surround portions of the non-facing lateral sides 14 of the indexing members 12. With the pins 46 registered with selected arcuate recesses 16 of the indexing members 12 and the locking wings 48 closely engaging the lateral sides 14 of the indexing members, the product module 30 is now securely mounted to the frame 2 of the merchandise display system.
Each module 30 includes a release mechanism to allow the store owner to remove a module from the frame 2 of the merchandise display system. As can be seen from FIG. 11 of the drawings, the release mechanism includes an elongated release bar 58 which is mounted above the bottom wall 34 of the module 30 and below a plate-like frame 60 which, in turn, is situated below the lowest merchandise tray 42 in the module. The module frame 60 defines a tunnel 62 with the bottom wall 34 of the module 30 in which the release bar 58 may reciprocatingly slide. As can be seen from FIG. 11, each spring 52 for biasing the locking wings 48 is secured at one end to the top surface of the module frame 60 and at its other end to an extended portion 64 of the locking wing 48 which is situated internally to the module 30 and on the opposite side of a pivot pin (not shown) by which each locking wing 48 is pivotally mounted on the module frame 60. Thus, the release bar 58 reciprocatingly slides in the tunnel 62 of the module frame 60, and has an exposed axial end 66 which extends beyond the front opening 40 of the module 30. The exposed axial end 66 of the release bar 58 includes a tab 68 or opening 70 formed through its thickness which may be easily grasped by the store owner to remove a module 30 from the frame 2.
The inner axial end 72 of the release bar 58, situated opposite the exposed end 66, includes a pair of spaced apart pins 74 extending upwardly from the upper surface of the release bar 58. Each pin 74 is received by an elongated slot 76 formed in one end 78 of each of a pair of angled lever arms 80. Each lever arm 80 includes a first segment 82 and a second segment 84 which is joined to the first segment 82 and disposed at an angle thereto. The opposite axial end 86 of each lever arm 80 is pivotally joined to the inwardly extending portion 64 of a respective locking wing 48. Each lever arm 80 is pivotally mounted to the module frame 60 by a pivot pin 88 situated near where the first segment 82 is joined to the second segment 84.
To remove a selected module 30 from the frame 2 of the merchandise display system, the store owner pulls outwardly, away from the front opening 40 of the module 30, on the exposed end 66 of the release bar 58. When the store owner pulls on the release bar 58, the lever arms 80 pivot to force the locking wings 48 to open and disengage from a respective indexing member 12 against the bias of the spring 52 of each locking wing. The store owner may remove a module 30 from the frame 2 perpendicularly and outwardly from the front face of the frame 2. The store owner pulls on the module 30 until the pins 46 disengage from the arcuate recesses 16 formed in the adjacent indexing members 12 of the respective pair of indexing members on which the module 30 is mounted. The module release mechanism, including the elongated release bar 58 and pivotable lever arms 80, is contained substantially entirely within the module 30 and does not interfere with the closely spaced, adjacent modules 30 mounted on the frame 2.
In an alternative version of the module 30, as shown in FIG. 7, the module includes a UPC panel 90 and panel cover 92 situated underneath the merchandise tray 42. The UPC panel 90 and panel cover 92 are operatively joined to the release bar 58. The store owner may pull on a tab 94 of the panel cover 92 extending outwardly from the front of the UPC panel 90 and tray 42, which causes the UPC panel 90 and the release bar 58 affixed thereto to move outwardly of the module 30, thereby releasing the locking wings 48 from their engagement with respective indexing members 12 of the frame 2, in order to remove a particular module 30 from the frame 2.
A further modification of the module 30 is shown in FIGS. 14 and 15. A resilient header piece 96 is mounted to the module 30 at the upper front portion thereof. At least a portion of the header piece 96 is made of a transparent material so that the store owner may display product information or other graphics on a sheet of material 98 situated behind the header piece 96 and viewable through it from the front of the module 30. A graphics panel 98 may also be received behind and held in place by a clear or transparent side graphics holder piece 99 removably affixed to opposite side walls 36 of the module. The header piece 96, because of its resiliency, may be deflected inwardly of the module 30 by the store owner to expose the underside of the UPC panel 90 of the module 30 situated directly above it. In this way, the store owner may insert his fingers behind the underside and downwardly protruding front lip 100 of the UPC panel 90 of the module 30 situated directly above the module having the header piece 96 he is deflecting so that he may pull outwardly on the UPC panel 90 in order to move the release bar 58 and disengage the module 30 from the support frame 2.
It should be further noted from FIGS. 14 and 15 that the module 30 includes a hook bar 102 situated near the top wall 32 thereof. The hook bar 102 includes a plurality of recesses 104 formed across the width thereof. One or more product hooks 106, having downwardly bent rear end portions 108 which are receivable in corresponding hook bar recesses 104 selected by the store owner, may be positioned within the module 30, with the opposite upwardly bent free ends 110 of the product hooks 106 extending toward the front opening 40 of the module. Merchandise may be displayed within the module 30 by being inserted over the free ends 110 of the hooks 106 and hung thereon for selection and removal therefrom by consumers.
FIGS. 16 and 17 illustrate another version of the modular merchandise display system of the present invention. In the cutaway view of the module 30 shown in FIG. 16, the tray 42 situated within the module 30 is designed to accept pusher modules (see FIG. 29) which are spring loaded and exert pressure on a row of merchandise items standing upright in each pusher module, pushing the merchandise items towards the front of the pusher module and the tray 42. An example of such pusher modules is shown in U.S. Pat. No. 6,105,791 (Chalson, et al.), the disclosure of which is incorporated herein by reference. A spring-loaded extendible and retractable front UPC panel 112, similar to the UPC panel 90, situated below the tray 42, is operatively linked to the locking wings 48, such as by being coupled to the release bar 58, to disengage the locking wings 48 from the indexing members 12 by pulling outwardly thereon in much the same way as the release bar 58 and release mechanism of the prior embodiments shown in FIGS. 1-15 operate.
FIGS. 18-42 illustrate a preferred form of a modular merchandise display system constructed in accordance with the present invention. The preferred form of the display system shown in these figures is similar in structure and function to the embodiments described previously and shown in FIGS. 1-17.
Referring initially to FIGS. 18-28, it will be seen that a modular merchandise display system constructed in accordance with the present invention includes a frame assembly 120, a plurality of merchandise display modules 122 (shown in FIGS. 29-43) mounted on the frame assembly 120, and a back wall support assembly 124. The frame assembly 120 may come in relatively narrow sections, such as about one foot in width, which may be mounted alone on the back wall support assembly 124, as shown in FIGS. 18 and 19, or mounted on the back wall support assembly with other similarly structured frame assemblies 120 in a side-by-side arrangement, as shown in FIGS. 20 and 21. Each frame assembly 120 includes an upper horizontal cross member 126, a lower horizontal cross member 128 and, optionally, one or more middle horizontal cross members 130 situated between the upper and lower horizontal cross members 126, 128. Each frame assembly 120 further includes a pair of spaced apart, vertical, parallelly disposed indexing members 132 having formed therein a plurality of arcuate or U-shaped recesses or openings 133 extending along their lengths. The vertical indexing members 132 are joined to the upper horizontal cross member 126, the lower horizontal cross member 128 and the one or more middle horizontal cross members 130.
The back wall support assembly 124 preferably includes a planar, vertical back wall 134, which may be formed of a solid sheet of material (e.g., plastic, metal, wood, pressed composition board or the like), or in the form of a pegboard having a multiplicity of holes and formed of a material such as described previously. The back wall support assembly 124 may also include a base 136 which rests on the floor of an establishment, vertical side pieces 138 attached to the base 136, an upper horizontal cross member 140 and a lower horizontal cross member 142. The back wall 134 is affixed to and supported by the vertical side pieces 138 and the upper and lower horizontal cross members 140, 142 of the back wall support assembly 124.
The upper and lower horizontal cross members 126, 128 of the frame assembly 120 include a provision for removably mounting the frame assembly to the back wall support assembly 124. As can be more clearly seen in FIGS. 22-24, the upper horizontal cross member 126 of the frame assembly 120 includes a horizontal rear wall 144, a top wall 146 perpendicularly joined to the rear wall 144 and a cantilevered hook plate 148 extending downwardly from the top wall 146 and spaced from the rear wall 144. Together, the rear wall 144, top wall 146 and hook plate 148 define a U-shaped channel 150 running along the length of the upper horizontal cross member 126 of the frame assembly 120. A preferably resilient pad 152, having an exposed concave lower surface portion 154, is affixed to the underside of the top wall 146 within the U-shaped channel 150.
The upper horizontal cross member 140 of the back wall support assembly 124 includes a front wall 156, a bottom wall 158 perpendicularly joined to the front wall 156, and a frame support hook wall 160 extending perpendicularly upwardly from the bottom wall 158 and spaced from the front wall 156. Together, the front wall 156, bottom wall 158 and frame support hook wall 160 of the upper horizontal cross member 140 of the back wall support assembly 124 define a U-shaped channel 162.
The upper free end of the frame support hook wall 160 preferably includes a bulbous bead 164 extending along the length the horizontal upper cross member 140 of the back wall support assembly 124. The frame assembly 120 is removably attached to the back wall support assembly 124 by lifting the frame assembly so that the cantilevered hook plate 148 of the upper horizontal support member 126 of the frame assembly 120 passes over the frame support hook wall 160 of the upper horizontal cross member 140 of the back wall support assembly 124 and is received by the U-shaped channel 162 of the back wall support assembly's upper horizontal member 140. The upper horizontal cross member 126 of the frame assembly 120 thus rests on the frame support hook wall 160 of the back wall support assembly's upper horizontal member 140, with the frame support hook wall 160 being received by the U-shaped channel 150 of the frame assembly's upper horizontal member 126, and the concave portion 154 of the resilient pad 152 resting atop the bulbous bead 164 of the frame support hook wall 160.
To further ensure the attachment of the frame assembly 120 to the back wall support assembly 124, the lower horizontal cross member 128 of the frame assembly 120 includes a locking clip 166 on its rear wall and extending along its length, the locking clip 166 defining an outwardly and downwardly extending surface that terminates in a lip 168. The locking clip 166 has a depth (front to back) so that it is closely received by an upwardly extending front U-shaped channel 170 partially defined by an upwardly extending wall 172 of the lower horizontal cross member 142 of the back wall support assembly 124 which is spaced from the front surface of this cross member, the lip 168 bearing against the inner surface of this upwardly extending wall 172.
As shown in FIGS. 23 and 24, the upper horizontal cross member 126 of the frame assembly 120 may be adjustably attached to the vertical indexing members 132 so that the spacing between the upper and lower horizontal cross members 126, 128 of the frame assembly 120 is adjustable to make sure the locking clip 166 is fully engageable with the lower horizontal cross member 142 of the back wall support assembly 124 and to ensure that the frame assembly 120 is properly mounted on the back wall support assembly 124. To provide for such an adjustment, the upper horizontal cross member 126 of the frame assembly 120 may include vertically extending elongated slots 174 formed through its thickness which receive machine bolts or other fasteners 176 therethrough that are attached to the indexing members 132, as shown in FIG. 24.
As also can be seen in FIGS. 23 and 24, each indexing member 132 of the spaced apart pair of indexing members of each frame assembly 120 includes inner and outer lateral sides 178, 180, the inner lateral side 178 of one indexing member of the pair facing the inner lateral side 178 of the other indexing member of the pair, and with the outer lateral sides 180 facing away from one another. It should further be noted from FIGS. 23 and 24 that the plurality of arcuate or U-shaped recesses 133 are formed on the outer, non-facing lateral sides 180 of the indexing members 132 of each frame assembly 120, and that the inner, facing lateral sides 178 of the indexing members 132 include curved locking rails 184 extending outwardly from the inner lateral sides along the length of the indexing members 132. As will be explained, the arcuate recesses 133 are provided for at least partially receiving locator pins or protrusions 186 formed on the modules 122 of the merchandise display system, and the locking rails 184 are provided for engagement with locking wings 188 also forming part of the modules 122.
FIGS. 25-28 illustrate an alternative form of the display system of the present invention that is depicted in FIGS. 18-21. As mentioned previously, the back wall 134 could be a pegboard panel 190. The back wall support assembly 124 could include the pegboard panel 190, a base 192, vertical side pieces 194 affixed to the base 190, an upper horizontal back wall mounting member 196 and a lower horizontal back wall mounting member 198. The pegboard panel 190 is affixed to the vertical side pieces 194 and to the upper and lower horizontal back wall mounting members 196, 198. The vertical side pieces 194 include a plurality of slots 200 periodically spaced along their lengths. Each of the upper and lower horizontal back wall mounting members 196, 198 includes tabs 202 situated near their opposite axial ends and extending outwardly from the rear surfaces thereof. The tabs 202 hook into selected slots 200 on the vertical side pieces 194 to help hold the upper and lower horizontal back wall mounting members 196, 198, and the pegboard panel 190, in place on the vertical side pieces 194.
Each of the upper and lower horizontal back wall mounting members 196, 198 defines a U-shaped channel 150, 162, like those defined by the upper and lower horizontal cross members 140, 142 of the back wall support assembly 124 shown in FIGS. 22-24 so as to receive the cantilevered hook plate 148 and locking clip 166 respectively of the upper and lower horizontal cross members 126, 128 of the frame assembly 120 described previously. However, in the pegboard panel embodiment shown in FIGS. 24 and 28, the upper and lower horizontal back wall mounting members 196, 198 shown in FIGS. 25 and 26 may be respectively replaced with a pegboard upper back wall mounting member 204 and a pegboard lower back wall mounting member 206. Each of the pegboard mounting members 204, 206 defines a U-shaped channel 150, 162 as described previously with respect to the mounting members 196, 198 shown in FIGS. 25 and 26, but further include a plurality of spaced apart pegs 208 extending outwardly from the rear surface thereof which are receivable in corresponding holes of the pegboard panel 190 selected by the user in order to mount the frame assembly 120 on the pegboard panel 190 of the back wall support assembly 124. For this embodiment, the pegboard panel 190 is affixed to the vertical side pieces 194 secured to the base 192, and to a horizontal top rail 210 extending between the vertical side pieces 194.
Although in FIG. 28 only one frame assembly 120 is depicted as being mounted on the back wall support assembly 124, it should be realized that several frame assemblies 120 may be mounted on the back wall support assembly 124 next to one another, such as with the embodiment of the display system shown in FIGS. 20 and 21.
As described previously, the merchandise display system of the present invention includes a plurality of modules 122. A preferred form of such modules 122 is shown in FIGS. 29-42.
As shown in FIGS. 29-31, the module 122 preferably includes a box-like module frame 212 which defines an interior area for displaying merchandise. The module frame 212, as can be seen in FIG. 32, includes a top wall 214, an opposite bottom wall 216, and two opposite side walls 218 which are joined to the top and bottom walls 214, 216. More specifically, the side walls 218 have a plurality of locking tabs 220 extending perpendicularly from the inner surface of each, which locking tabs 220 are received in corresponding slots formed in opposite lateral edge pieces 222 of the top and bottom walls 214, 216 to hold the module frame 212 together in a box-like shape. The module frame 212 includes a front opening 224 and an open or partially open rear side 226.
Slidably mounted on the bottom wall 216 of the module frame 212 is a UPC panel 228, and slidably mounted above the UPC panel 228 on the bottom wall 216 is an extendible and retractable tray 230. Both the UPC panel 228 and the tray 230 extend partially from the module frame 212 through the front opening 224.
The tray 230 includes a rear wall 232, an opposite front wall 234, two opposite side walls 236 and a floor 238. The tray 230 also has one or more vertically disposed divider panels 240 extending from the tray floor 238.
The divider panels 240 define compartments with the rear and front walls 232, 234, and the side walls 236, in which compartments are preferably housed product pusher trays 242, such as those disclosed in the aforementioned U.S. Pat. No. 6,105,791. The tray 230 is extendible from the front opening 224 of the module frame 212 by the user so that new merchandise may be loaded into the pusher trays 242 carried on the tray 230.
As can be seen in FIGS. 31, 39 and 40, the UPC panel 228 preferably is formed from two interlocking pieces, a front piece 244 having a clear plastic or transparent vertical front wall 246 having turned-in lateral edges 248 which define channels for holding a graphic display behind the transparent front cover or wall 246, and a rear piece 250 substantially co-planarly joined to the front piece 244 via interlocking tongues 252 on the rear piece 250 being received by aligned slots 254 formed in the front piece 244.
The rear piece 250 of the UPC panel 228 includes two upstanding resilient tabs 260 situated on the top surface of the panel, which tabs are received by, and can move reciprocatingly within, corresponding channels (not shown) formed on the underside of the tray 230. The tabs 260 and tray channels allow the UPC panel 228 to be extended from the front opening 224 of the module 122 only a predetermined distance, in order to enable the user of the display system to more easily change the graphics of the UPC panel front cover 246, but also to more easily allow the user to gain access to a release bar 262 situated underneath the UPC panel 228 when it is desired to remove the module 122 from the frame assembly 120 of the display system, as will be explained in greater detail.
The bottom edges of the side walls 236 of the tray 230 ride in channels 264 defined by the lateral side walls 218 of the module frame 212 and the lateral edge pieces 222 of the bottom wall 216 of the module frame. This structure allows the tray 230 to be extended from, and retracted into, the interior area of the module frame 212, but it should be noted that the UPC panel 228 can be extended and retracted independently of the tray 230.
If the tray 230 is not used in the module 122, which is the situation shown in FIG. 39, when hooks are used on which products are hung rather than being placed on the tray, a UPC slide cover 256 is used in its place. The UPC slide cover 256 takes the place of the rear piece 250 of the UPC panel 228. The slide cover 256 also has tongues 252 which are received by the slots 254 of the front piece 244 to interlock the slide cover 256 with the front piece 244 of the UPC panel 228. The slide cover 256 rides on its lateral edges 265 in the same channels 264 in which the tray 230 would have ridden, and includes downwardly extending projections on its bottom side formed by elongated cutouts 266 through its thickness to maintain the UPC panel 228 coupled to the module frame 212 as the panel is moved in and out of the module front opening 224.
Also, as can be seen in FIGS. 29, 30 and 40, the module 122 may further include a header assembly. The header assembly is formed of a front header piece 268, a header hook bar 270 and a header hook bar slide 272. The header piece 268 is co-planarly joined to a main body portion 274 of the header hook bar slide 272 by spaced apart tabs 276 formed on the hook bar slide 272 which lockingly engage with cooperating openings 278 formed in the rear plate 280 of the header piece 268. A bottom piece 282 of the hook bar slide 272, which extends perpendicularly from the rear of the main body portion 274, is similarly joined co-planarly to the hook bar 270 with interlocking tabs 284 extending upwardly from the top edge and/or sides of the hook bar 270 and slots 285 formed in the lower edge of the bottom piece 282 of the hook bar slide 272.
The hook bar 270 has a plurality of bores 286 formed therein and situated between adjacent divider walls 288 of a plurality of divider walls. The bores 286 are provided to receive the bent ends 290 of product holding hooks 292. Adjacent divider walls 288 prevent lateral movement of a product holding hook 292 when it is received by a bore 286 situated between the divider walls. The product hooks 292 have bulbous free ends 294 situated opposite the bent ends 290 on which products may be hung. The hooks 292 are used to display merchandise in the module 122 in lieu of the tray 230.
The header piece 268 preferably includes a transparent vertical front wall 296 joined to the front edge of the rear plate 280. Like the UPC panel 228, the front wall 296 has turned-in side edges 298 which define a channel for receiving graphics or printed material behind the front wall which can be seen through the transparent front wall 296.
The hook bar slide 272 includes opposite lateral side walls 300 on which are situated slide tabs 302 turned inwardly of the hook bar slide to face each other. The slide tabs 302 are received in cooperating slots 304 formed in the opposite lateral edges of the top wall 214 of the module frame 212 so that the header assembly, including the front header piece 268, the hook slide bar 272, the hook bar 270 and hooks 292 mounted thereon, is suspended from the top wall 214 of the module frame 212 within the interior space or area thereof, and is extendible from the front opening 224 and retractable within the module interior space, so that a user may more easily add products to the exposed hooks 292.
A coiled spring 306 affixed to the top wall 214 has its free end 308 attached to the header assembly so that the header assembly may more easily retract into the module frame 212 from an extended position under the bias of the spring 306.
The mechanisms for locking the module to the frame assembly 120 of the merchandise display system, and for releasing the locking mechanism to remove the module 122 therefrom, will now be explained, and reference should be had to FIGS. 32-42 of the drawings. The locking mechanism in this embodiment to be described is very similar in operation to the mechanism described previously and shown in FIGS. 1-17 of the drawings. However, it should be noted that in the embodiment shown in FIGS. 32-42, the arcuate recesses 133 of the indexing members 132 are formed on the outside, non-facing lateral sides 180 of the indexing members 132, and the locking wings 188 engage the indexing members 132 of a pair of indexing members on their inner, facing lateral sides 178.
More specifically, the module 122 includes a pair of locking wings 188 pivotally mounted on the bottom wall 216 of the module frame 212 and extending upwardly therefrom and outwardly from the open rear side 226 of the module. The locking wings 188 are spaced apart from each other a predetermined distance so that they may engage the inner lateral sides 178 of corresponding indexing members 132 of a pair of indexing members.
Each locking wing 188 of the pair extends vertically from the bottom wall 216 of the module frame 212, and has a main portion 310 that is structured to include a free end 312 having a leading, laterally outwardly sloping camming surface 314 facing away from one another, the camming surfaces 314 leading toward a more inwardly located hooked edge 316 and a recess or pocket 318 adjacent the hooked edge 316.
Each locking wing 188 also includes an extended portion 320 situated at an angle to the main portion 310 thereof at the bottom of the locking wing 188 where it is pivotally joined to the bottom wall 216 of the module frame 212. The extended portion 320 of each locking wing 188 is pivotally joined to a release bar 262 which is biased in a direction into the module by a leaf spring 322, so that the release bar 262, in turn, biases the locking wings 188 to turn in opposite outward directions so that they will engage the inner facing lateral sides 178 of the indexing members 132.
As shown in FIGS. 29, 36 and 37, each module 122 includes a first set of adjacent locator protrusions 186 (also referred to herein as pins) situated on a first vertical rear extension segment 324 of the bottom wall 216 near one lateral side wall 218 of the module frame 212, and a second set of adjacent locator protrusions 186 situated on a second vertical rear extension segment 326 of the bottom wall 216 near the other lateral side wall of the module frame. The locator protrusions 186 of the first and second sets have a shape which complements that of the arcuate recesses 133 of the indexing members 132 so that they may be closely received by two corresponding adjacent arcuate recesses 133 on the non-facing lateral sides 180 of each indexing member 132 of the pair of indexing members when the module 122 is mounted on the frame assembly 120 of the display system.
More specifically, when a module 122 is being mounted on the frame assembly 120, the locator protrusions 186 of the module are aligned with corresponding arcuate recesses 133 formed in the indexing members 132, and the module is pushed toward the front face of the frame assembly 120, with the locator protrusions 186 registering with certain arcuate recesses 133 of the indexing members 132. The locking rails 184 extending from the facing lateral sides 178 of the indexing members contact the camming surfaces 314 of the locking wings 188, spreading the locking wings apart from one another against the bias of the spring 322. As the module 122 is continued to be pushed into the frame assembly 120, the indexing members 132 move past the camming surfaces 314 of the locking wings 188 until the hooked edges 316 of the locking wings engage the locking rails 184 of the indexing members 132, the locking rails 184 further being received by the pockets or recesses 318 of the locking wings 188. The locking wings 188, which are biased in a direction away from each other, latch onto the indexing members 132 between the pair of indexing members. With the locator protrusions 186 registered with selected arcuate recesses 133 of the indexing members 132 and the locking wings 188 closely engaging the locking rails 184 of the indexing members 132, the product module 122 is now securely mounted to the frame assembly 120 of the merchandise display system.
Each module 122 includes a release mechanism to allow the store owner to remove a module from the frame assembly 120 of the merchandise display system. As can be seen from FIGS. 35 and 42 of the drawings, the release mechanism includes an elongated release bar 262 which is mounted above the bottom wall 216 of the module frame 212 and below the UPC panel 228. The release bar 262 includes a narrowed front section 328, and a widened rear section 330 joined to the narrowed front section 328. The bottom wall 216 of the module frame 212 defines a tunnel 332 through which the narrowed front section 328 of the release bar 262 may move reciprocatingly and by which the release bar is held captive. The widened rear section 330 of the release bar 262 has its opposite lateral edges situated under corresponding ledges 334 raised from the top surface of the bottom wall 216 and extending over the opposite lateral edges of the widened rear section 330 of the release bar in a direction facing each other. Thus, the widened rear section 330 of the release bar 262 is also held captive under these ledges 334, but is allowed to move reciprocatingly thereunder so that the release bar 262 may move on the bottom wall 216 of the module frame 212 reciprocatingly in a front-to-back direction.
The opposite rear corners of the widened rear section 330 of the release bar 262 are pivotally joined to the angled extended portions 320 of the locking wings 188. Thus, when a user of the merchandise display system pulls on the release bar 262 in an outward direction, the locking wings 188, because of their attachment to the release bar 262, rotate towards one another in the direction of the arrows shown adjacent to the locking wings in FIG. 42.
A leaf spring 322, as mentioned previously, is used to bias the release bar 262 in a direction into the module frame 212. An upstanding clamp 336, situated on the top surface of the release bar 262 at the middle rear portion of the widened rear section 330, securely holds the middle of the leaf spring 322. The opposite ends of the leaf spring 322 are loosely held in gaps defined by two vertical projections 338, 340 extending from the top surface of the bottom wall 216 of the module frame 212 at the leaf spring ends to hold the ends of the leaf spring 322 in place but allow the ends to move within the gaps defined thereby when the release bar 262 is pulled outwardly by the user of the display system.
The narrowed front section 328 of the release bar 262 includes a grasp opening 342 formed therein which defines a tab 344 between the opening 342 and the front edge of the release bar 262. The opening 342 and tab 344 of the release bar 262 may be easily grasped by the store owner to remove a module 122 from the frame assembly 120.
To remove a selected module 122 from the frame assembly 120 of the merchandise display system, the store owner pulls outwardly, away from the front opening 224 of the module, on the narrowed front end section 328 of the release bar 262, which is situated under the UPC panel 228. When the store owner pulls on the release bar 262, the extended portion 320 of the locking wings 188 pivot to force the locking wings to open and disengage from a respective indexing member 132 against the bias of the leaf spring 322. The store owner may remove a module 122 from the frame assembly 120 perpendicularly and outwardly from the front face of the frame assembly. The store owner pulls on the module 122 until the locator protrusions 186 disengage from the arcuate recesses 133 formed in the adjacent indexing members 132 of the respective pair of indexing members on which the module is mounted. The module release mechanism, including the elongated release bar 262, is contained substantially entirely within the module 122 and under the UPC panel 228, and does not interfere with the closely spaced, adjacent modules mounted on the frame assembly 120.
As can be seen from FIG. 43 of the drawings, a plurality of modules 30, 122 may be mounted on the frame 2, 120 in rows and columns and closely situated next to one another. Each module 30, 122 may be removed directly from the front of the frame 2, 120 without the need for tilting the module 30, 122 or disturbing adjacent modules. Thus, the display system of the present invention can provide a higher density of items of merchandise than conventional merchandise display systems.
Although the modules 30, 122 having one or more trays 42, 230 are described as being mountable on the frame 2, 120 of the modular merchandise display system of the present invention, it should be realized that the trays 42, 230 themselves may include the structure described previously for mounting the modules 30, 122 to the frame 2, 120, including the locking wings 48, 188, the locator protrusions (pins) 46, 186 and the components of the release mechanism, to releasably mount the trays 42, 230 directly to the frame 2, 120 of the display system, without the need to use the modules 30, 122 described herein, and such structure is envisioned to be within the scope of the present invention.
FIGS. 44-57 illustrate yet another modular merchandise display system 400 constructed in accordance with the present invention. As with previous embodiments, this further display system 400 includes a frame 402 and one or more generally rectangular display modules 404 that are removably mountable on the frame 402 in a direction perpendicular to the frame, as shown in FIG. 44. No tilting of the display module 404 is necessary to add or remove the module to or from the frame, and adjacent display modules need not be removed.
Like the other embodiments of the display system described previously and shown in FIGS. 1-43, the frame 402 of the display system 400 shown in FIGS. 44-57 has at least two vertically disposed indexing members 406 affixed to the horizontal cross braces 408. Furthermore, as with the other embodiments, the horizontal cross braces 408 permit the frame 402 of the present invention to be affixed to a pre-existing frame 402. The hook 410 running along the axial length of the top horizontal cross brace 408 can engage similar or complementary structures of the pre-existing display system 400.
Adjacent indexing members 406 are parallelly disposed and spaced apart from each other a predetermined distance so that one or more display modules 404 may be fitted on the pair of indexing members 406 and extend between them in a vertically stacked arrangement, as shown in FIG. 44. As can be clearly seen in FIGS. 46 and 49, each indexing member 406 of a pair of indexing members includes a front wall 412, an inside lateral wall 414 affixed to and extending rearwardly perpendicularly from an inner edge of the front wall 412, and an outside lateral wall 418 affixed to and extending rearwardly perpendicularly from an outer edge of the front wall 412 and spaced apart from the inside lateral wall 414. Thus, for a pair of adjacent indexing members 406, the inside lateral walls 414 face each other, whereas the outside walls 418 face in opposite directions of each other.
Each indexing member 406 has formed through the thickness of the front wall 412 thereof a plurality of rectangular openings 422 spaced apart along the vertical length thereof. As will be seen, these openings 422 are provided for receiving locator protrusions 424 and locking hooks 426 disposed on the display modules 404 for removably securing the display modules to pairs of adjacent indexing members 406.
As further can be seen from FIGS. 46 and 49 of the drawings, each indexing member 406 includes a plurality of resilient locking clips 428. A plurality of locking clips 428 may be integrally formed from one or more sections or blanks of sheet metal, plastic 429 or the like, which sections are affixed to the inside surface of one of the lateral walls of the indexing members.
The locking clips 428 are formed to be spaced apart from one another and situated along the vertical length of the indexing members 406 within the space defined by the inside and outside lateral walls 414, 418 and the front wall 412. The locking clips 428 are also particularly shaped, as will be explained, so that they extend outwardly from the lateral wall, either the inside wall or the outside wall, 414, 418 on which they are mounted and at least partially project into the space directly behind the openings 422 formed in the front wall 412 of the indexing members 406. In this way, the locking clips 428 may resiliently engage the locator protrusions 424 and locking hooks 426 of a display module 404 mounted on the indexing members 406 of the display frame 402.
As can be seen in FIGS. 46 and 57, each resilient locking clip 428 has a serpentine configuration and extends into the space defined by the inside and outside lateral walls 414, 418 and front wall 412 of each indexing member 406, as mentioned previously. More specifically, each locking clip 428 includes a first segment 430 extending perpendicularly from the blank or section 429 from which one or more locking clips are formed, which section 429 resides against the inner surface of 432 one of the inside and outside lateral walls 414, 418 of the indexing member. In the exemplary embodiment shown in FIG. 57, the blank or section 429 resides against the inner surface 432 of the inside lateral wall 414. The first segment 430 is bent toward the inside lateral wall 414 at an acute inside angle to define the second segment 434 of the locking clip 428. The angled second segment 434 is then bent toward the outside lateral wall 418 to define the third or “catch” segment 436 of the locking clip 428, and then the third, catch segment 436 is bent again in an opposite direction toward the inside lateral wall 414 at an acute inside angle to define a leading ramp-like, free end, fourth segment 438 situated at least partially behind and in alignment with a respective opening 422 formed in the front wall 412 of a corresponding indexing member 406. The third, catch segment 436 and the angled, ramp-like free end fourth segment 438 define between them at their juncture an abrupt edge, also referred to herein as an exposed barb 440, which, with the catch segment 436, is used to help lock the display module 404 to the indexing members 406 of the frame 402. With such structure, the locking clips 428 act as resilient leaf springs which may be biased inwardly, toward the inside lateral walls 414 of the indexing members 406, against the force of the locator protrusions 424 and locking hooks 426 of the display modules 404, as will be described in greater detail.
In the present embodiment shown in FIGS. 44-57 of the drawings, the display frame 402 of the modular merchandise display system 400 may include structure that defines a channel 444 for routing a power cord behind the display modules 404, if it is desired that the display modules 404 or portions of the display frame be illuminated. As may be seen from FIGS. 46, 49, 50 and 57 of the drawings, an intermediate, generally U-shaped (in transverse cross-section) bracket 446 is situated between a pair of adjacent indexing members 406 and affixed vertically to the horizontal cross braces 408. The bracket 446 includes a back wall 448 perpendicularly joined to opposite lateral walls 450, the lateral walls being slightly bent perpendicularly toward each other in front to define front tabs 452 and between them an open front face 454 in communication with an interior channel 444 running the axial length of the bracket 446. The channel 444 is provided for receiving axially therein an elongated, flexible substrate or board 458.
Referring to FIGS. 46, 47 and 57, spaced apart along the axial length of the substrate 458 and periodically affixed to the substrate 458 is a plurality of resilient, arcuate wire guides 460 that face each other to define a gap 462 therebetween through which an electrical power cord 461 may be inserted and held in place, and routed along the length of the channel 444. As mentioned previously, this electrical power cord 461 is provided if it is desired to illuminate portions of the display system 400, such as the interior of the modules 404. The power cord 461 is neatly dressed on the frame and hidden from view within the channel 444 and behind the display modules 404 mounted on the frame 402.
The preferred overall shape of the display module 404 for this embodiment of the system 400 shown in FIGS. 44-57 is rectangular, as in the case of the previously described embodiments shown in FIGS. 1-43, although merchandise trays 42 may be used instead of modules. The module 404 preferably includes a top wall 464, a back wall 466 and a bottom wall 468, and two opposite lateral (side) walls 470. In this embodiment, and as shown in FIGS. 51 and 52, the top wall 464, back wall 466 and bottom wall 468 (and preferably other components of the module) may be formed from a single, planar blank 471 of sheet metal or synthetic material, such as plastic, and then bent 90° at the adjoining edges of the walls to partially form the modules 404. Then, the opposite lateral side walls 470 are affixed to the opposite lateral edges of the top, back and bottom walls 464, 466, 468 by having tabs 472 on the lateral walls 470 interlock with slots 474 on the top, back and bottom walls 464, 466, 468, or vice versa, to hold all five walls 464, 466, 468 and 470 in place and to define the display module 404 with an open or partially open front face 478, as shown in FIGS. 54-56. Forming the top wall 464, back wall 466 and bottom wall 468 from a single sheet of plastic or metal simplifies the molding, manufacturing and assembly process for the modules 404 and display system 400 of the present invention. As with the other embodiments of the display system 400 described previously and shown in FIGS. 1-43, the display module of FIGS. 44-57 can receive pusher trays 480 or hooks 481 (see FIGS. 54 and 55) for holding and displaying merchandise within its interior space.
A view of the outer surface of the back wall 466 of the display module 404 is shown in FIGS. 48 and 49. As can be seen, on opposite lateral portions of the back wall 466 of the module 404 are situated one or more locator protrusions 424, and at least one locking hook 426 (also situated on each lateral portion). As with previous embodiments of the display system 400, the locator protrusions 424 are used to help locate and position the display module 404 on a pair of adjacent indexing members 406 of the display frame 402. The locator protrusions 424 are particularly positioned on the back wall 466 of the display module 404 and protrude outwardly from the outer surface thereof so that each locator protrusion 424 is received by a corresponding opening 422 formed in the front wall 412 of an indexing member 406 in order to guide the display module 404 as it is being placed on the frame 402 of the system 400.
Referring to FIG. 49, each locator protrusion 424 preferably has a recessed portion 479 on one of its lateral sides that extends almost to the free end, or nose, 483 of the protrusion, and a lip 485 situated in front of the recessed portion 480 and on the same side thereof, near the free end or nose 483 of the protrusion 424, to define a recess or pocket 480 that is preferably relatively shallow. This recess 480 receives the angled abrupt edge, or catch barb 440, of the locking clip 428 situated inwardly of the protrusion lip 485, when the display module 404 is mounted on the indexing members 406 of the frame 402 and the module protrusions 424 are fully received by their corresponding indexing member openings 422. As the display module 404 is being mounted on the indexing members 406 of the frame 402, the nose 483 of each protrusion 424 engages the ramp-like, free end, fourth segment 438 of a corresponding resilient locking clip 428, displacing it slightly sideways, until the catch barb 440 passes over the lip 485 of the protrusion 424 and is received by the recess 480 of the protrusion 424, whereupon the clip 428 springs back into the recess 480 in the direction toward its unbiased state, as shown in FIG. 50.
The locator protrusions 424 of the display module 404 ensure that the module is properly mounted on the indexing members 406 of the frame 402, and help secure the module 404 to the frame. The shape of the protrusions 424 also provides some resistance to the removal of the display module 404 from the frame 402, which resistance may be overcome by a greater outward pulling force on the module 404 to disengage the locking clip 428 from the protrusion 424. However, the display module 404 of the display system 400 shown in FIGS. 44-57 further preferably includes locking hooks 426 and a cooperating release mechanism to securely but removably affix the display module 404 to the indexing members 406 of the frame 402, just as similar components are provided in the embodiments of the display system 400 described previously and shown in FIGS. 1-43 of the drawings.
More specifically, and as shown in FIGS. 49, 50, 56 and 57, and in particular FIG. 54, of the drawings, each display module 404 includes at least one, but preferably two or more, locking hooks 426 attached to and extending outwardly from the outer surface of the back wall 466 of the module 404. Each hook 426 is formed generally as an L-shaped member, with a first leg 494 extending perpendicularly from the outer surface 492 of the back wall 466 of the display module 404, and a second leg 496 situated on the remote, unconnected end of the first leg 494 at a 90° or other transverse angle to the first leg. This second leg 496 has an underside surface 500 which partially defines with the first leg 494 a space for receiving a portion of a corresponding locking clip 426 of an indexing member 406. The locking hooks 426 are situated near the lateral side portions of the back wall 466 of the display module 404 and in line with the locator protrusions 424 so that the locking hooks 426, like the locator protrusions 424, may also be received by corresponding openings 422 in the front wall 412 of the indexing members 406 to engage resilient locking clips 428 located at the openings 422.
When the display module 404 is being placed on the display frame 402, the locator protrusions 424 are received by the openings 422 in the indexing members 406, with the nose 483 of each protrusion 424 engaging the ramp-like, free end, fourth segment 438 to displace the locking clip 428 until the barb 440 is received over the lip 485 and into the shallow recess 480 of the protrusion 424. Also, the locking hooks 426 are received by openings 422 in the indexing members 406 that are in alignment with the hooks 426. The leading or front surface of each hook 426 may be curved, and engages the ramp-like, free end, fourth segment 438 of the corresponding locking clips 428 situated in alignment with the hooks 426. The hooks 426 bias the resilient locking clips 428 to the side until the ramp-like, free end, fourth segment 438 and barb 440 of corresponding locking clips 428 ride over the second leg 496, with the barb 440 of the locking clip 428 being received by the space defined by the locking hook 426, and with the catch segment 436 of the locking clip 428 resting against the underside surface of the second leg 496 of the locking hook 426, as shown in FIG. 57. In this manner, the display module is secured to the indexing members 406 of the frame 402 until intentionally released by the proprietor of the establishment in which the display system 400 of the present invention is situated.
Each display module 404 of this embodiment also includes a release mechanism 490, as shown in FIGS. 48, 49, 50, 53, 54, 56 and 57. The release mechanism 490 in this embodiment is in the form of a generally U-shaped bar 506 which is mounted at least partially within one or more interconnected channels 508 formed in the outer surface of the top wall 464 of the display module 404. The release bar 506 includes an intermediate section 510 which, as will be explained, is pressed inwardly of the module 404 by the store owner or employee to disengage the locking hooks 426 of the display module 404 from the locking clips 428 of the indexing members 406 of the display frame 402. The intermediate section 510 of the release bar 506 extends at least partially across the top wall 464 of the display module 404, preferably from lateral side to lateral side, 470 and is situated near the front open face of the display module 404 so as to be easily accessible by the store owner or employee.
In one preferred form of the present invention, the intermediate section 510 of the release bar 506 may be hidden behind a top panel 512 pivotally mounted across and in front of the upper front portion 514 of the top wall 464 of the display module 404, which top panel 512 is used for carrying advertisements, price or product information or other information on a placard or paper sheet, as shown in FIG. 53. The store owner or employee would pivot downwardly (or upwardly, if so designed) the top panel 512 to expose and gain access to the intermediate section 510 of the release bar 506 through an opening 513 formed in the upper front portion 514.
The release bar 506 also preferably includes a pair of side sections 516, each of which is joined to and extends perpendicularly from a corresponding axial end of the intermediate section 510 and which extends in a direction from the open front face 478 of the display module 404 to the back wall 466 thereof. The free ends of the side sections 516 are preferably turned 180° back on itself partially along the length of the side sections 516 to form U-shaped end portions 526. An upstanding wall 522 is situated between the main portion of the side section 516 and the turned back section to help guide the side sections 516 in their reciprocating movement within their respective channels 508. Accordingly, the U-shaped end portions 526 of each side section 516 of the release bar 506 has a smoothly curved free end which engages the locking clip 528 to bias it away from contact with a locking hook 526 in order to release the display module 404 from the frame 402, as will be explained below. Tabs or lands (not shown) extending from the outer surface of the top wall 464 of the display module 404 and over the channels, and portions of the release bar maintain the release bar 506 and its sections within their respective channels 508, yet allow the release bar 506 to move reciprocatingly therein. Alternatively, a top plate (not shown) may be used to cover the top wall 464 of the display module 404 and the release bar 506 interposed therebetween.
To remove a display module 404 from the display frame 402, the user of the display system presses on an exposed portion of the intermediate section 510 of the release bar 506, causing the side sections 516 to move within their respective channels 508 outwardly of the back wall 466 of the module 404. The U-shaped end portions 526 of the side sections 516 are particularly positioned to engage the ramp-like, angled, free end segments 438 of the resilient locking clips 428. This action causes the catch segment 436 of the locking clip 428 to disengage from contact with the underside surface of the hook 488 such that the barb or angled edge 442 of the locking clip no longer projects into the space behind the underside surface 500 of the locking hook 526 and so that the second leg 496 of the hook is free of the locking clip 428.
This allows the user to pull the display module 404 outwardly from the frame 402 using a force sufficient to disengage the protrusions 424 from their corresponding locking clips 428. The release bar 506 is preferably biased by a spring (not shown) situated on the top wall 464 of the display module 404 so that the release bar 506 is biased to return to its initial position within the channels 508 when the user releases pressure on the intermediate section 510. Also, the resilient locking clips 528 return to their unbiased position behind the corresponding openings 422 in the indexing members 406 to insure their engagement with the locking hooks 426 and locator protrusions 424 when a display module 404 is again placed on the display frame 402.
Patent Application
20120085718
