Modular mobile storage system

Information

  • Patent Grant
  • 6669314
  • Patent Number
    6,669,314
  • Date Filed
    Friday, June 8, 2001
    23 years ago
  • Date Issued
    Tuesday, December 30, 2003
    20 years ago
Abstract
A mobile storage system includes carriages mounted to rails supported on a floor, for mobilizing storage units such as drawer-type file cabinets. Each carriage incorporates mobile housing assemblies interconnected by a cross-brace arrangement. One end of the carriage includes an end panel arrangement that overlies a sidewall of an endmost storage unit, and which includes a frame and one or more cover members demountably secured to the frame so as to conceal the sidewall of the endmost storage unit. Each carriage includes retainers that interact with one of the rails so as to prevent upward movement of the carriage relative to the rails, and also function to mount one of the storage units to the carriage. The carriages and the rail and floor system are modular, enabling the components of the system to be shipped knocked-down and assembled on site, and to be expanded or contracted after installation.
Description




BACKGROUND AND SUMMARY




This invention relates to a mobile storage system, and more particularly to a modular-type mobile storage system which is particularly well suited for use with storage units such as file cabinets.




High density open shelf mobile storage systems are commonly used when it is desired to increase the storage capacity in a given area over that which is attainable using fixed shelving. A typical mobile storage system employs a series of mobile platforms or carriages providing shelves, which are movably supported on a series of parallel rails. The carriages extend across the rails, and a number of storage units are mounted to and movable with each carriage. By allowing the shelves to move, the aisle space normally required between each shelf for access to the shelves may be eliminated for all but one pair of shelves. This single aisle space may be shared among pairs of shelves by movement of the shelves along the rails.




The storage units are in the form of open file shelves or bookcases. In keeping with the desire to maximize storage efficiency, the shelves are normally made as tall as possible for the given application. Each carriage is manufactured in a predetermined length corresponding to the length of the number of storage units which are to be mounted to the carriage. The system is designed to provide a certain number of rails, which is determined by the estimated weight of the loaded storage units and the length of the carriage. The manufacturer produces and assembles the rails and carriages, the latter frequently being a unitized welded frame, which are then shipped to the installation site where the system is installed by specialized, trained installers. In most cases, installation includes mounting the rails to the floor, securing the shelving units to the carriages, and movably mounting the carriages to the rails. The carriages are movable on the rails in response to operation of any satisfactory type of drive system associated with the carriages, for selectively creating an aisle between adjacent storage units so as to provide access to items stored on the shelves.




This type of mobile storage system functions well for applications in which open bookcases or side-tab type filing shelves are being converted to a mobile storage system, for example, in an industrial or warehouse type environment. Modern office environments, however, normally use so-called “top tab” type files arranged in conventional drawer type file cabinets. Use of current mobile storage systems requires the user to convert his or her files from top-tab files to side-tab files. This conversion entails significant time, inconvenience and expense both in converting the existing files and in replacing the file cabinets with storage shelves. Ideally offices seeking a high density storage system could obtain such a solution through their furniture supplier. Unfortunately, installation of conventional mobile storage systems is carried out by specially trained personnel, especially in installations in which the rails are grouted to the floor of the installation site. Furniture suppliers do not normally have access to personnel suitably trained for the installation of conventional mobile storage systems.




The present invention addresses these problems by providing a practical mobile storage system for conventional drawer-type file cabinets. The invention includes a kit that works with standard file cabinets and that may be flexibly adapted to standard file cabinets and installed in a variety of standard office settings by office furniture retailers. The simple reduced height structure is compatible with the open environment of a modern office and with the top tab files used predominantly by such office workers. Decorative end panels incorporating drive controls and canopies further adapt the file cabinets to mobile operation in a centralized pod configuration.




It is thus one object of the invention to provide a mobile storage system for file cabinets. It is another object of the invention to provide such a system which incorporates carriage and rail components which are modular in nature, and thus can be assembled in various configurations according to the specific dimensions of each storage area and the number and size of storage units to be mobilized. It is a further object of the invention to provide such a mobile storage system which can be easily assembled and installed on site, without the need for special tools or specially trained labor typically required to install a conventional mobile storage system. A still further object of the invention is to provide such a mobile storage system which is especially well suited for use in an office environment to collect and mobilize files in a centralized or regionalized area, to provide easy access to materials contained in file cabinets which otherwise may be scattered throughout an office. Another object of the invention is to provide such a mobile storage system in which the size and configuration of the components can be readily expanded, retracted or otherwise altered according to the requirements of the user. Yet another object of the invention is to provide such a mobile storage system having a number of unique features that facilitate its use in a wide range of applications for mobilizing any number of storage units, and which also facilitate assembly and installation of the components of the mobile storage system.




In accordance with the invention, a mobile storage system generally includes a series of carriages which are movably mounted to a series of rails which are supported on a surface such as a floor. A series of storage units, such as drawer-type file cabinets, are adapted to be engaged with each carriage, and are movable on the rails along with the carriages. In a typical application, a number of carriages are mounted to the rails, and the carriages can be selectively moved toward and away from each other so as to selectively create an aisle between adjacent carriages to provide access to items contained within the file cabinets.




Each carriage is modular in construction and incorporates a series of mobile housing assemblies, each of which is movably supported on one of the rails. Each mobile housing assembly preferably includes a pair of spaced apart wheels, which are supported by and movable on one of the rails. A structural cross-brace arrangement extends between and interconnects adjacent mobile housing assemblies. The structural cross-brace arrangement is preferably in the form of a pair of brace members which define an x-type configuration, and each brace member is connected between opposite ends of each of a pair of adjacent mobile housing assemblies. The brace members function to provide lateral stability to the carriage so as to stabilize the storage units during movement of the carriage.




At least one end of the carriage includes an end panel arrangement which overlies a sidewall of an endmost one of the storage units. The end panel arrangement includes a frame which is mounted to the carriage and to the sidewall of the endmost storage unit. The frame defines an interior, and one or more cover members are demountably secured to the frame so as to selectively cover the frame interior and to conceal the sidewall of the endmost storage unit. The one or more cover members can be selectively removed and replaced with other cover members, so that the user can change the aesthetic appearance of the end panel arrangement to enable the system to blend into the environment and decor of the space within which the system is situated.




A series of retainer members are interconnected with each carriage and interact with the rails so as to prevent upward movement of the carriage relative to the rails, to thereby prevent tipping of the cabinets. In a preferred form, a retainer member is secured to each end of each mobile housing assembly. Each retainer member defines a transverse retainer tab received within a groove defined by the underlying rail, and a pair of lips overlie the groove and engage the retainer tab so as to prevent upward movement of the retainer tab relative to the rail. In addition, each retainer member further includes a storage unit mounting section which extends upwardly relative to the mobile housing assembly, and which is secured to at least one of the storage units supported by the mobile housing member. In this manner, each retainer member functions to tie the storage unit to the carriage, and also provides the means by which upward movement of the carriage relative to the rail is prevented.




The rails are provided in sections which can be spliced together to form a complete rail assembly having a length as required according to the specific installation. The rails may be positioned at a desired spacing and anchored directly to the floor, or may be interconnected together by floor members located between adjacent rails. In the latter version, an engagement arrangement is interposed between the rails and the floor members, and the floor members function to space the rails a predetermined distance apart from each other according to the distance between the mobile housing assemblies of the carriage. With this arrangement, a rail and floor assembly can be built up and configured according to the dimensions and configuration as desired by the user.




The various aspects of the invention can be employed individually or in various subcombinations in order to enhance or improve upon certain characteristics of a mobile storage system. In a particularly preferred embodiment, however, the features of the invention are employed in combination to provide a mobile storage system which is relatively simple to construct and install, and which is capable of mobilizing various types of storage units including drawer-type file cabinets.




The invention also contemplates various methods involved in the construction and installation of a mobile storage system, substantially in accordance with the foregoing summary.




Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings illustrate the best mode presently contemplated of carrying out the invention.




In the drawings:





FIG. 1

is an isometric view of a representative mobile storage system assembled and installed in accordance with the present invention;





FIG. 2

is an exploded isometric view illustrating the components of the mobile storage system of the present invention in combination with a representative storage unit, such as a lateral file cabinet, adapted to be mobilized in the mobile storage system of

FIG. 1

;





FIG. 3

is an isometric view illustrating portions of the rail system and one of the carriages incorporated in the mobile storage system of

FIG. 1

;





FIG. 4

is a partial exploded isometric view showing certain of the components incorporated into an interior portion of the carriage forming a part of the mobile storage system of

FIG. 1

;





FIG. 5

is a view similar to

FIG. 4

, showing certain of the components incorporated into an end portion of the carriage forming a part of the mobile storage system of

FIG. 1

;





FIG. 6

is a top plan view of an end portion of one of the carriages forming a part of the mobile storage system of

FIG. 1

;





FIG. 7

is a partial section view through a portion of the carriage, with reference to line


7





7


of

FIG. 13

;





FIG. 8

is a partial section view through a portion of the carriage, with reference to line


8





8


of

FIG. 13

;





FIG. 9

is a partial section view taken along line


9





9


of

FIG. 7

;





FIG. 10

is a partial section view taken along line


10





10


of

FIG. 9

;





FIG. 11

is a partial section view taken along line


11





11


of

FIG. 1

;





FIG. 12

is a partial section view taken along line


12





12


of

FIG. 11

;





FIG. 13

is a partial top plan view illustrating the drive arrangement incorporated into one of the carriages forming a part of the mobile storage system of

FIG. 1

;





FIG. 14

is a partial section view illustrating an interior portion of the rail and floor components incorporated into a raised floor embodiment of the mobile storage system, as shown in

FIG. 1

;





FIG. 15

is a view similar to

FIG. 14

, showing an alternative floor component construction and illustrating one embodiment of a ramp adapted for connection to an endmost one of the rails;





FIG. 16

is a partial section view taken along line


16





16


of

FIG. 15

;





FIG. 17

is a view similar to

FIG. 15

, showing an alternative embodiment of a ramp adapted for connection to an endmost one of the rails;





FIG. 18

is a section view of alternative low profile rail embodiment adapted to be incorporated into a mobile storage system as shown in

FIG. 1

;





FIG. 19

is a partial isometric view illustrating one embodiment of a splice arrangement for connecting a pair of axially aligned rail sections together, for incorporation into the mobile storage system of

FIG. 1

;





FIG. 20

is a view similar to

FIG. 19

, showing an alternative embodiment of a splice arrangement for interconnecting a pair of aligned rail sections together;





FIG. 21

is a partial section view taken along line


21





21


of

FIG. 20

;





FIG. 22

is a partial section view taken along line


22





22


of

FIG. 21

;





FIG. 23

is an isometric view of a splice connector incorporated in the rail splice arrangement illustrated in

FIGS. 20-22

;





FIG. 24

is a view similar to

FIG. 20

, illustrating another embodiment of a splice arrangement for interconnecting a pair of aligned rail sections together;





FIG. 25

is a partial section view taken along line


25





25


of

FIG. 24

;





FIG. 26

is an isometric view of yet another embodiment of a splice arrangement for interconnecting aligned rail sections together; and





FIG. 27

is a partial section view taken along line


27





27


of FIG.


26


.











DETAILED DESCRIPTION




Referring to

FIGS. 1 and 2

, a mobile storage system constructed according to the present invention generally includes a series of carriage assemblies


30


supported on a combination rail and floor system


32


, which rests on a floor


33


or other supporting surface. Each carriage assembly


30


is adapted to support a series of storage units


34


, which are illustrated as lateral file cabinets. Storage units


34


are of conventional construction, including spaced sidewalls


36


, a top wall


38


, bottom and back walls (not shown) typically folded and welded as a unitized whole, and an open front within which a series of drawers


40


are slidably mounted for movement between open and closed positions. The drawers may include an interlock for preventing the extension of more than one drawer at a time so as to limit the storage units tendency to topple. The storage units


34


may be obtained from a variety of commercial suppliers and normally conform to a limited number of standard dimensions including widths for letter or legal files and the present system is adapted to work with such standard storage units, including retrofitting storage units already in use by an office in a stationary arrangement. Drawers


40


are adapted to contain a series of laterally aligned top tab files


42


, which are accessible when drawer


40


is moved to its open position. A series of canopy members


43


are mounted to storage units


34


above the storage unit top walls


38


.




In a typical installation, the end carriage assemblies


30


are stationarily supported on rail and floor system


32


, and the interior carriage assemblies


30


are movable on rail and floor system


32


for selectively creating an aisle between adjacent sets of storage units


34


. While

FIG. 1

illustrates a single movable interior carriage assembly


30


between the stationary end carriage assemblies


30


, it is understood that any number of movable interior carriage assemblies


30


may be incorporated into the mobile storage system.




Carriage assemblies


30


are supported on rail and floor system


32


, which generally includes a series of rail members


44


and a series of floor members


46


engaged with and located between rail members


44


. The height of the top drawer


40


above the floor member


46


will be substantially less than six feet so as to facilitate the use of the drawers


40


with top tab files


42


by an average office worker who may thus view the contents of the drawers without obstruction. An end panel assembly


48


is located outwardly of the outer sidewall


36


of at least one of the endmost storage units


34


, above carriage assembly


30


. Each end panel assembly


48


generally includes a frame


50


and a series of demountable cover or tile members


52


, the details of which will later be explained.




Referring to

FIG. 3

, carriage assembly


30


consists of a series of mobile housing assemblies, shown generally at


53


, each of which includes a wheel housing member


54


in combination with a structural cross-brace arrangement


56


interconnected between each pair of adjacent mobile housing assemblies


53


. In addition, a pair of side cover members


58


extend between the ends of adjacent mobile housing assemblies


53


. An end cover


60


is secured to at least one of the endmost mobile housing assemblies


53


below end frame


50


.




The endmost pair of adjacent mobile housing assemblies


53


, in combination with cross-brace arrangement


56


and side cover members


58


extending therebetween, make up a primary “starter” module or section for carriage assembly


30


. Each additional mobile housing assembly


53


is interconnected with the adjacent mobile housing assembly


53


via another structural cross-brace arrangement


56


and side cover members


58


, to make up an “adder” module or section for extending the length of carriage assembly


30


a sufficient amount to support the desired number of storage units


34


.





FIG. 4

illustrates the components incorporated into one end of an interior one of mobile housing assemblies


53


, with the understanding that similar components are mounted to the opposite end of mobile housing assembly


53


in a mirror image fashion. As shown in

FIG. 4

, wheel housing member


54


is in the form of an inverted U-shaped channel defining a top wall


64


and a pair of spaced apart depending sidewalls


66


. A wheel assembly


68


is adapted for mounting to wheel housing member


54


between depending sidewalls


66


.




Wheel assembly


68


includes a wheel member


70


defining a primary rolling surface


72


and an outwardly extending central guide flange


74


. A pair of stub axles or shafts


76


extend outwardly from wheel


70


in opposite directions. Each stub shaft


76


extends through a bearing


78


, which is supported by a bearing support


80


having a bearing engagement section


82


which encircles bearing


78


. Each bearing support


80


further includes a mounting section


84


which extends upwardly from bearing engagement section


82


.




A pair of aligned upwardly extending slots


86


are formed in depending sidewalls


66


of wheel housing member


54


, and each slot


86


is adapted to receive one of stub shafts


76


. A pair of aligned axially extending slots


88


are formed at the intersection of each depending sidewall


66


with top wall


64


, and a brace retainer


90


is received within slots


88


. Brace retainer


90


includes a brace engagement tab


92


at each end, with a raised central mounting area


94


located between brace engagement tabs


92


. Brace retainer


90


is configured such that each brace engagement tab


92


extends outwardly of one of sidewalls


66


, and central mounting area


94


engages the inner surface of top wall


64


.




Referring to

FIG. 7

, stub shafts


76


are positioned within slots


86


, and the upper edges of bearing support mounting sections


84


, shown at


96


, engage the underside of central mounting area


94


of brace retainer


90


. A fastener


98


, such as a threaded screw, extends through an aperture


100


formed in each depending sidewall


66


above the upper end of slot


86


, into engagement with an aperture


102


formed in bearing support


80


. In this manner, bearing supports


80


are secured to mobile housing member sidewalls


66


to secure wheel assembly


68


to wheel housing member


54


. Engagement of bearing support upper edges


96


with the underside of central mounting area


94


of brace retainer


90


functions to capture brace retainer


90


in position relative to mobile housing member


54


, while at the same time resisting any tendency of bearing supports


80


to rotate relative to wheel housing member


54


.




A pair of wheel support members


104


are secured to wheel housing member


54


on either side of wheel assembly


68


. Wheel support members


104


are identical in construction and are positioned so as to face in opposite directions. Each wheel support member


104


includes a vertical wall


106


, a pair of spaced apart sidewalls


108


and a top wall


110


. Each sidewall


108


includes an outwardly extending tab


112


toward its lower end, which is adapted to be engaged within one of a series of notches


114


extending upwardly from the lower edges of depending sidewalls


66


. Notches


114


are arranged so that the pair of notches


114


in each sidewall


66


are located one on either side of slot


86


within which a stub shaft


76


of wheel assembly


68


is received. Engagement of tabs


112


within notches


114


functions to locate each wheel support member


104


relative to wheel housing member


54


. Final assembly of each wheel support member


104


to wheel housing member


54


is carried out by any satisfactory mechanical connection means, such as by spot welding or mechanical fasteners (not shown). Alternatively, it is contemplated that sidewalls


66


may be formed with vertically spaced openings and snap-in tabs may be formed in sidewalls


108


of wheel support members


104


, to provide a snap-type engagement of wheel support members


104


between depending sidewalls


66


upon upward movement of each wheel support member


104


between sidewalls


66


. Wheel support members


104


function to reinforce wheel housing member


54


in the vicinity of wheel assembly


68


.




Each side cover member


58


includes a vertical web


116


in combination with upper and lower flanges


118


,


120


, respectively. An end mounting section


122


extends from each end of web


116


, and a pair of vertically spaced cut-out tabs


124


are formed in each end mounting section


122


. Vertical wall


106


of the endmost wheel support member


104


includes vertically spaced pairs of apertures


126


, and tabs


124


of each end mounting section


122


are adapted for engagement within apertures


126


. In this manner, side cover members


58


function to connect the ends of adjacent mobile housing members


54


together, and maintain mobile housing members


54


in a vertical orientation.




A retainer member


130


is engaged with the outer one of wheel support members


104


at each end of wheel housing member


54


. Each retainer member


130


includes a vertical body section


132


having an upper aperture


134


and a lower aperture


136


. Retainer member


130


further includes a neck section


138


extending downwardly from the lower end of body section


132


, and a transverse retainer tab


140


which extends laterally from the lower end of neck section


138


. At its upper end, retainer member


130


defines a transversely extending storage unit mounting section


142


extending upwardly from the upper end of body section


132


. A pair of apertures


144


are formed in storage unit mounting section


142


, located one on either side of the centerline of retainer member


130


. A bumper mounting projection


146


extends from the outwardly facing surface of retainer member


130


, and is in the form of a conventional headed rivet secured within an aperture formed in retainer member


130


. Projection


146


is in the vicinity of the intersection between the upper end of body section


132


and the lower end of transverse storage unit mounting section


142


.




A bumper assembly


150


, which includes a bumper mounting plate


152


and a bumper cover


154


, is located outwardly of retainer member


130


. Bumper mounting plate


152


includes a series of holes


156


. Passages are formed in the inner side of bumper cover


154


and are adapted for placement in alignment with holes


156


, and threaded fasteners, such as screws


158


, extend through holes


156


and into the passages in bumper cover


154


for securing bumper cover


154


to bumper mounting plate


152


. Bumper mounting plate


152


further includes a mounting opening


160


having an enlarged lower section


162


and a reduced upper section


164


, and a cavity is formed in the inner surface of bumper cover


154


in the vicinity of mounting opening


160


. Enlarged lower section


162


is dimensioned so as to receive the head of projection


146


of retainer member


130


, and reduced upper section


164


is sized so as to receive the shank of projection


146


.




In assembly, bumper assembly


150


is first assembled by securing bumper cover


154


to bumper mounting plate


152


using screws


158


. Retainer member


130


is secured to mobile housing member


54


by a threaded fastener, such as a screw


166


, which extends through aperture


134


and into an aligned aperture


168


formed in outer wheel support member


104


. Bumper assembly


150


is then initially engaged with retainer member


130


by positioning bumper assembly


150


such that the head of projection


146


is received within enlarged lower section


162


of mounting opening


160


, and bumper assembly


150


is then moved downwardly so as to engage reduced upper section


164


of mounting opening


160


with the shank of projection


146


. The head of projection


146


engages bumper mounting plate


152


about reduced upper section


164


to prevent outward movement of bumper assembly


150


, such that bumper assembly


150


is engaged with and suspended from projection


146


. A threaded fastener, such as a screw


170


, is then inserted through a lower opening


172


formed in bumper cover


154


and an aligned opening


174


formed toward the lower end of bumper mounting plate


152


, and into and through lower aperture


136


formed in retainer member body section


132


. Screw


170


is then engaged within an opening


176


formed in outer wheel support member


104


, such that screw


170


functions to affix bumper assembly


150


and retainer member


130


to wheel housing member


54


through outer wheel support member


104


.




As noted previously, a wheel assembly


68


is secured to wheel housing member


54


at each end of mobile housing assembly


53


, to make up a series of wheel housing assemblies


53


. While mobile housing assemblies


53


are shown and described as having wheel assemblies


68


which provide movement relative to rail and floor system


32


, it is understood that any other type of mobile support mechanism may be employed in place of wheel assemblies


68


, such as a track-type mechanism or sprocket-type wheels which engage openings in the rails or other support structure.





FIG. 4

illustrates the components interconnected with each end of each interior wheel housing member


54


, which includes a pair of side cover members


58


extending in opposite directions from each end of wheel housing member


54


.

FIG. 5

illustrates an endmost wheel housing member


54


, which has similar components mounted to its ends as each interior wheel housing member


54


, including wheel assembly


68


, brace retainer


90


, wheel support members


104


, retainer member


130


and bumper assembly


150


including bumper mounting plate


152


and bumper cover


154


. A side cover member


58


extends in one direction from wheel housing member


54


. At the opposite side of wheel housing member


54


, an end cover member


60


is engaged with wheel housing member


54


through outer wheel support member


104


. End cover member


60


includes a vertical web


180


, a top flange


182


and a bottom flange


183


(FIG.


8


), as well as a mounting section


184


in the form of a bent extension of vertical web


180


. A pair of cut-out mounting tabs


186


are formed in mounting section


184


, and are engageable within a pair of vertically spaced openings


126


in vertical wall


106


of outer wheel support member


104


, in the same manner as described previously with respect to side cover members


58


. In this manner, end cover member


60


is connected to wheel housing member


54


so as to extend alongside and parallel to mobile housing assembly


53


at an end of carriage assembly


30


. As shown in

FIG. 8

, top flange


182


of end cover member


60


overlies brace engagement tab


92


which extends from the outwardly facing side of the endmost wheel housing member


54


, which functions to support end cover member


60


.




Referring to

FIG. 6

, each structural cross-brace arrangement


56


includes a pair of identical diagonal brace members


190


arranged in an x-type configuration between adjacent mobile housing assemblies


53


. Each end of each brace member


190


is secured to one of brace engagement tabs


92


defined by a brace retainer


90


, each of which is located adjacent one of the ends of a mobile housing assembly


53


. Each brace member


190


extends between one end of a mobile housing assembly


53


and the opposite end of the adjacent mobile housing assembly


53


, such that brace members


190


cross each other at the center of the space between the adjacent mobile housing assemblies


53


.




As shown in

FIGS. 4 and 5

, the end of each brace member


190


is engaged with a brace engagement tab


92


by means of a threaded bolt


192


which extends through aligned openings


194


,


196


formed in brace member


190


and engagement tab


92


, respectively. A nut


198


is engaged with the threaded shank of bolt


192


for securing brace member


190


to brace engagement tab


92


. In addition, brace members


190


are connected to each other at the location where brace members


190


cross each other between adjacent mobile housing assemblies


53


. Each brace member


190


includes a slot at its center, and the slots overlap each other at the intersection of brace members


190


. A bolt


192


extends through the aligned slots, and is engaged with a nut


198


so as to secure brace members


190


together.




At each interior mobile housing assembly


53


, a pair of storage units


34


are engaged with top wall


64


, such that each interior mobile housing assembly


53


functions as a common support for adjacent sides of a pair of storage units


34


. At the endmost mobile housing assembly


53


, shown in

FIG. 8

, wheel housing member


54


supports the outer end of the endmost storage unit


34


, and also provides a support for end panel assembly


48


.




Each storage unit


34


includes a storage unit housing within which drawers


40


are slidably mounted. Representatively, the storage unit housing includes a side panel


200


having a front flange


202


, in combination with a bottom panel


204


having a front flange


206


. With reference to

FIG. 8

, storage unit mounting section


142


of each retainer member


130


extends above the upper surface of top wall


64


of wheel housing member


54


. Storage unit mounting section


142


overlaps the lower end of side panel flange


202


. A threaded fastener, such as a self-tapping screw


208


, extends through one of apertures


144


in storage unit mounting section


142


, into engagement with flange


202


defined by side panel


200


. In this manner, storage unit


34


is fastened to mobile housing assembly


53


through engagement with retainer member


130


and positively attached directly to the rail member


44


via retainer tab


140


as will be described further below. This facilitates the use of the present system with premanufactured storage units


34


. At each interior mobile housing assembly


53


, each adjacent storage unit


34


is fastened to a respective one of mobile housing assemblies


53


by securing the storage unit housing to storage unit mounting section


142


in a similar manner, such that storage unit mounting section


142


functions to secure both adjacent storage units


34


to one of mobile housing assemblies


53


at each end of mobile housing assembly


53


.




Referring to FIG.


2


and

FIGS. 8-12

, frame


50


of end panel assembly


48


includes a pair of side frame members


210


, a top frame member


212


, a bottom frame member


214


, and a series of corner connectors


216


located between and interconnecting the adjacent ends of frame members


210


-


214


. Frame members


210


-


214


are substantially identical in cross section construction. With reference to

FIG. 10

, each of frame members


210


-


214


generally includes an inner frame mounting section


218


and an outer tile mounting section


220


.




Each inner frame mounting section


218


includes an inner flange


222


, an outer flange


224


, and a web


226


extending therebetween. An inner engagement lip or wall


228


extends outwardly from inner flange


222


, and is spaced inwardly from and oriented parallel to web


226


. Similarly, an outer engagement lip or wall


230


extends inwardly from outer flange


224


, and is spaced inwardly from and oriented parallel to web


226


. Each tile mounting section


220


is in the form of a channel-shaped member extending outwardly from outer flange


224


, defining an outer wall


232


, an arcuate end


234


and an inwardly extending inner lip


236


.




Each corner connector


216


includes a pair of right angle corner members


238


. A connecting tongue


240


extends from the end of each corner member


238


, and is engaged within the space defined between outer web


226


and inner and outer engagement walls


228


,


230


, respectively, defined by each of frame members


210


-


214


. Each corner connector


216


further includes a pair of outer extensions


242


, each of which has a raised protrusion


244


corresponding in shape to the channel shape defined by the outer area of tile mounting section


220


. Each protrusion


244


is adapted to be received within the space defined between outer wall


232


, arcuate end wall


234


and inner lip


236


. With this arrangement, corner connectors


216


are engaged with the corners defined by the adjacent ends of frame members


210


-


214


, so as to form frame members


210


-


214


into end frame


50


which defines a closed shape having an open interior, and which is dimensioned so as to correspond to the external dimensions of outer sidewall


36


of the endmost storage unit or units


34


.




Representatively, frame members


210


-


214


may be formed of a material such as extruded aluminum, although it is understood that other satisfactory materials and forming methods may be employed. Corner connectors


216


may be formed of a cast aluminum material, although it is again understood that other satisfactory materials and forming methods may be employed.




Referring to

FIGS. 9-11

, end frame


50


is connected to outer sidewalls


36


of the endmost storage unit or units


34


by means of a series of threaded fasteners, such as self-tapping screws


246


, which extend through openings formed in inner flanges


222


of frame members


210


-


214


and into and through storage unit sidewalls


36


, so as to mount frame


50


to the endmost storage units


34


. In addition, end frame


50


is interconnected with carriage assembly


30


as shown in

FIG. 8

, by means of a self-tapping screw


248


which extends through one of apertures


144


in storage unit mounting section


142


of retainer member


130


. The threaded shank of screw


248


is received within a passage formed in corner member


238


of corner connector


216


.




As shown in

FIG. 2

, a cut-out area


250


is formed in bottom frame member


214


, forming a gap in inner flange


222


, inner engagement wall


228


and the inner portion of web


226


.




Tile members


52


are demountably engaged with end frame


50


. A series of tile mounting openings


252


are formed in outer flange


224


at selected locations of outer flange


224


along the length of side frame members


210


. Tile mounting openings


252


are adapted to selectively receive releasable clip-type tile mounting members


254


which are interconnected with and extend inwardly from the inner surface of each tile member


52


. In a typical construction, each tile member


52


includes a conventional tile frame defining an open interior within which a tile core is received. A fabric or other type of upholstery or covering is applied to the outwardly facing surfaces of each tile member


52


, again in a conventional manner.




With this arrangement, tile members


52


may be selectively engaged with and disengaged from end frame


50


. Tile mounting members


254


cooperate with tile retaining openings


252


so as to enable each tile member


52


to be mounted to end frame


50


using a push-on motion, and removed from end frame


50


using a pull-off motion. Tile members


52


can thus be removed as desired for replacement or recovering, to allow the external appearance of end panel assembly


48


to be selected and altered according to the desires of the user.




While tile members


52


are illustrated as being engageable with end frame


50


using clip-type mounting members received within fasteners, it should be understood that any other satisfactory type of demountable or releasable engagement structure may be employed to releasably secure tile members


52


to end frame


50


. For example, mating hook-and-loop strips of material may be provided on frame members


210


-


214


and on the rearward surfaces of tile members


52


for providing releasable mounting of tile members


52


to end frame


50


. Alternatively, vertically spaced slots may be formed in outer flange


224


of each side frame member


210


, and hooks may be mounted to the rearward surfaces of tile members


52


for releasable engagement within the vertically spaced slots or, separate tile mounting members may be engaged within openings defined by outer flange


224


of each side frame member


210


for receipt within slots formed in the rear surfaces of tile members


52


, such as is disclosed in copending application Ser. No. 09/392,828 filed Sep. 9, 1999, the disclosure of which is hereby incorporated by reference. These examples are illustrative of any variety of ways in which tile members


52


may be demountably engaged with end frame


50


.




As shown in

FIGS. 11 and 12

, an input drive arrangement


260


is interconnected with storage units


34


and each carriage assembly


30


for providing input power to move each carriage assembly


30


on rail members


44


. Input drive arrangement


260


includes an input sprocket


262


secured to a hub


264


, which in turn is engaged with a pair of oppositely extending stub shafts


266


, each of which is rotatably supported in a bearing


268


. Bearings


268


are in turn engaged with spaced apart mounting plates


270


interconnected with each other via a series of spacers


272


, which make up an input sprocket subassembly that is secured to a mounting bracket


274


. Mounting bracket


274


includes an outer wall


276


to which the inner mounting plate


270


is secured, such as by welding, mechanical fasteners, or in any other satisfactory manner. Upper and lower transverse walls


278


,


280


, respectively, extend inwardly from outer wall


276


, and terminate in upper and lower flanges


282


,


284


, respectively. A series of fasteners


286


, such as self-tapping screws, extend through upper and lower flanges


282


,


284


, respectively, and into the outer sidewalls


36


of storage units


34


supported by carriage assembly


30


, for fixing mounting bracket


274


to storage units


34


. A pair of spacer bars


287


extend between the underside of mounting bracket


274


and bottom frame member


214


.




Input drive assembly


260


further includes a lower transfer sprocket


288


rotatably mounted to wheel housing member


54


below input drive sprocket


262


. Lower transfer sprocket


262


is connected to a hub


290


and to a transfer shaft


292


, which is rotatably supported by a bearing assembly


294


mounted between depending sidewalls


66


of wheel housing member


54


. A drive chain


296


is engaged with drive sprocket


262


and transfer sprocket


288


. Cut-out area


250


in bottom frame member


214


provides clearance for drive chain


296


. A conventional rotating input handle


298


is fixed to outer stub shaft


266


via a mounting plate


300


, such that rotation of handle


298


is operable to impart rotation to input sprocket


262


through outer stub shaft


266


. Rotation of input sprocket


262


is transferred through chain


296


to transfer sprocket


288


.




A lower driven sprocket


302


is mounted to transfer shaft


292


inwardly of wheel housing member


54


. A drive chain


304


is engaged with lower driven sprocket


302


and with a driven sprocket


306


(

FIG. 7

) having a hub


307


interconnected with stub shaft


76


of wheel assembly


68


. With this arrangement, wheel assembly


68


is driven in response to rotation of input handle


298


through input sprocket


262


, drive chain


296


, transfer sprocket


288


, transfer shaft


292


, lower driven sprocket


302


, drive chain


304


and driven sprocket


306


.




Each module of carriage assembly


30


includes a drive shaft section


308


interconnected between aligned, facing stub shaft sections


76


for transferring rotary power between wheel assemblies


68


at one end of mobile housing assembly


53


, in response to rotation of input handle


298


. Each end of each drive shaft section


308


includes a recess within which the end of a stub shaft


276


is received. A cross pin


309


is engaged with each stub shaft


276


and received within a notch formed in the end of drive shaft section


308


, for drivingly connecting drive shaft sections


308


with wheel assemblies


68


. In a preferred embodiment, each cross pin


309


is press fit into a transverse passage formed in stub shaft


76


. In this manner, drive shaft section


308


is engaged with stub shaft


76


by simply inserting the end of stub shaft


76


into the recess in the end of drive shaft section


308


, and positioning cross pin


309


within the notch formed in the end of drive shaft section


308


.




As shown in

FIG. 13

, a drive shaft section


308


extends between and is interconnected with the facing stub shafts


76


of adjacent mobile housing assemblies


53


. In this manner, drive shaft sections


308


function to transfer power to mobile housing assemblies


53


in response to operation of input drive arrangement


260


, to move carriage assembly


30


on rail members


44


.




The drawing figures and the above description disclose a mechanical assist type of drive system for imparting movement to a movable one of carriages


30


. It should be understood, however, that this type of drive arrangement is simply representative of any satisfactory drive arrangement for imparting movement to a mobile carriage in a mobile storage system. For example, the illustrated drive arrangement may be replaced with any other satisfactory type of drive system, including a manual or electrically operated system.





FIG. 14

illustrates rail and floor system


32


in cross-section. As noted previously, rail and floor system


32


includes a series of parallel rail members


44


which are preferably formed in sections and spliced together to provide each rail member


44


with a desired length. In a similar manner, floor members


46


have a predetermined width and length, and are fitted together so as to provide a floor panel or area between each adjacent pair of rail members


44


.




Each rail member


44


includes a transverse base


310


adapted for placement on floor


33


or any other satisfactory supporting surface. A pair of spaced apart webs


312


extend upwardly from base


310


, and a transverse wall


314


extends between and interconnects webs


312


. Transverse wall


314


and webs


312


cooperate to define an H-shape when viewed in cross-section. A closed passage


316


is defined below transverse wall


314


, and an upwardly open channel or groove


318


is defined above transverse wall


314


. An inner lip


320


extends inwardly from the upper end of each web


312


, and each lip


320


overlies groove


318


. A space


322


is defined between the facing inner ends of lips


320


, and is in communication with groove


318


. An outer lip


324


extends outwardly from the upper end of each web


312


.




An upstanding floor mounting wall


326


extends upwardly from each end of base


310


, terminating in an upper end


328


. An outwardly extending lip


330


extends outwardly from floor mounting wall


326


, spaced slightly below upper end


328


defined by floor mounting wall


326


.




Each floor member


46


defines an upper surface


334


and an underside


336


, as well as a pair of side edges


338


and a pair of end edges. Each floor member


46


is formed to a predetermined set of dimensions to provide a rectangular floor member


46


having a predetermined shape, size and configuration. Floor members


46


extend between and interconnect adjacent pairs of rail members


44


at a predetermined spacing relative to each other. A groove


340


is formed in underside


336


of floor member


46


adjacent each side edge


338


. Grooves


340


are spaced apart from each other a constant, predetermined distance corresponding to a desired spacing between adjacent rail members


44


. Each groove


340


is adapted to receive upper end


328


of one of floor mounting walls


326


, and lip


330


engages underside


336


of floor member


46


inwardly of groove


340


. In this manner, facing lips


330


of adjacent rail members


44


support floor member


46


so as to space floor member


46


above floor


33


, and engagement of upper ends


328


of floor mounting walls


326


within grooves


340


functions to space rail members


44


apart from each other. Floor members


46


are dimensioned such that the spacing between adjacent rail members


44


is the same as the spacing between adjacent mobile housing assemblies


53


of carriages


30


, such that each mobile housing assembly


53


is movably supported on one of rail members


44


.




Inner lips


320


and outer lips


324


define a continuous upwardly facing wheel support surface


342


located on either side of space


322


defined by each rail member


44


.




As shown in

FIG. 14

, sleeper strips


346


may be placed below floor members


46


so as to support floor members


46


between rail members


44


. Alternatively, each floor member


46


may be provided with one or more T-nuts located within the space between floor


33


and underside


336


, with threaded fasteners extending through floor member


46


and into engagement with the one or more T-nuts. With this arrangement, the threaded fasteners can be turned so as to adjust the elevation of the T-nuts, so as to engage floor


33


and to support and level floor members


46


between rail members


44


.




Each floor member


46


may be formed of any satisfactory material, and representatively may be a cut section of wood, metal, plastic or composite flooring material. It is understood, however, that any satisfactory type of flooring material and forming method may be employed.





FIGS. 15 and 16

illustrate an alternative floor member construction, shown at


46


′. In this embodiment, floor member


46


′ includes an upper floor tile


348


secured to a series of spaced apart inverted U-shaped reinforcing members


350


. Notches


352


are formed in reinforcing members


350


adjacent each end, and are adapted to be engaged by the upper ends of floor mounting walls


326


in the same manner as described with respect to floor member


46


in FIG.


14


.




As also illustrated in

FIG. 15

, a ramp member


354


may be secured to each outermost rail member


44


, for providing a smooth transition from floor


33


to the raised floor defined by floor members


46


between rail members


44


. Ramp member


354


includes an inclined ramp wall


356


having a lower end which rests on floor


33


and which transitions into a horizontal upper wall


358


having the same elevation as outer lip


324


of rail member


44


. A ramp support web


360


extends downwardly from horizontal upper wall


358


, and includes an inverted mounting channel


362


which engages upper end


328


and lip


330


of floor mounting wall


326


, to support ramp member


354


outwardly of rail member


44


.





FIG. 17

illustrates an alternative ramp member


364


which includes an inclined ramp wall


366


that rests at one end on floor


33


. At the opposite end, inclined ramp wall


366


terminates in a downwardly extending vertical lip


368


, and the upper end of ramp wall


366


is again at the same elevation as rail member lip


324


. A clip


370


is secured to the underside of inclined ramp wall


366


, and defines an engagement lip


372


which engages the upper end


328


of floor mounting wall


326


so as to secure ramp member


364


to rail member


44


.





FIG. 18

illustrates a pair of low profile rail members


376


which may be employed in place of rail members


44


. Each low profile rail member


376


includes a body section


378


having a groove


380


configured similarly to groove


318


of rail member


44


. Each low profile rail member


376


defines a pair of wheel engagement surfaces


382


, and a pair of lips


384


extend inwardly toward each other over groove


380


for defining a space


386


in communication with groove


380


. Low profile rail member


376


further includes a pair of integral inclined ramp sections


388


extending outwardly from wheel support surfaces


382


, for providing a transition between floor


33


and wheel support surfaces


382


.




In a typical application, low profile rail members


376


are connected to floor


33


using conventional floor anchors


390


, or any other satisfactory securing mechanism.





FIG. 19

illustrates one embodiment of the manner in which a pair of rail sections, such as shown at


44




a


,


44




b


, are spliced or interconnected together in an aligned fashion so as to form a rail member


44


. In this embodiment, a splice plate


400


underlies the adjacent ends of rail sections


44




a


,


44




b


. Splice plate


400


includes a horizontal wall


402


and a pair of upstanding flanges


404


located one at each end of horizontal wall


402


. A pair of spaced apart connector holes


406


are located adjacent each flange


404


. Threaded connectors, such as screws


408


, are adapted to extend through connector holes


406


and into aligned threaded holes, such as


410


, formed in rail member base


310


. Connector holes


406


in horizontal wall


402


are countersunk so as to receive the heads of screws


408


. With this arrangement, splice plate


400


and screws


408


function to maintain rail sections


44




a


,


44




b


in end-to-end aligned relationship to each other.




In addition, a pair of alignment pins


412


are engaged within facing, aligned openings formed in the adjacent ends of rail sections


44




a


,


44




b


. Pins


412


function to interconnect rail sections


44




a


,


44




b


together at a location above splice plate


400


, so as to maintain rail sections


44




a


,


44




b


in alignment with each other.




As also shown in

FIG. 19

, rail members


44


are capable of being leveled on floor


33


using leveling screws


414


which are received within threaded openings formed in rail member base


310


. Clearance holes


416


are formed in each rail member support surface


342


, for providing access to the upper end of each leveling screw


414


. Clearance holes


418


are also formed in splice plate outer wall


402


, for allowing leveling screws


414


to be moved inwardly and outwardly so as to adjust the position of rail sections


44




a


,


44




b


relative to floor


33


.




While leveling screws


414


are illustrated as being located at the ends of rail sections


44




a


,


44




b


, it is understood that leveling screws


414


may be located at any point along the length of rail member


44


, to provide the ability to adjust the elevation of rail member


44


throughout its length.





FIGS. 20-23

illustrate an alternative splice configuration, which incorporates pins


412


and leveling screws


414


. In this embodiment, a splice clip


420


defines a pair of openings or recesses


422


within which leveling screws


414


of adjacent rail sections


44




a


,


44




b


are received. Pins


412


function to provide proper alignment of rail sections


44




a


,


44




b


relative to each other, and splice clip


420


functions to maintain the ends of rail sections


44




a


,


44




b


together when leveling screws


414


are engaged within recesses


422


.





FIGS. 24 and 25

illustrate another splice embodiment, which again incorporates pins


412


for providing proper alignment of rail sections


44




a


,


44




b


. In this embodiment, a splice bar


426


is received within the closed passages


316


defined by adjacent rail sections


44




a


,


44




b


. Splice bar


426


has a pair of vertical threaded passages


428


, which may be formed by threaded inserts engaged with splice bar


426


. Each threaded passage


428


is in alignment with an opening formed in transverse wall


314


. Threaded fasteners, such as screws


430


, are engaged within threaded openings


428


for maintaining rail sections


44




a


,


44




b


together.





FIGS. 26 and 27

illustrate yet another embodiment for splicing rail sections


44




a


,


44




b


together. In this embodiment, a pair of spring clips


434


are mounted to floor mounting wall


326


. Each spring clip


434


includes a flared outer end


436


and an inwardly extending locking nib


438


. An opening


440


is formed in rail section


44




b


. As rail sections


44




a


,


44




b


are slid together to insert pins


412


, locking nib


438


is received within opening


440


so as to maintain rail sections


44




a


,


44




b


together.




Significantly, the rail systems of

FIGS. 15

to


26


may be installed with relatively little effort in a standard office, for example, over existing carpet and without modification to the structural aspects of the floor such as would require substantial construction services.




The various components of the mobile storage system of the present invention are first produced at the manufacturer's plant and then shipped in a knocked-down fashion to the installation site. Some components may be subassembled prior to shipment, such as frames


50


, cover tiles


52


, mobile housing assemblies


53


, bumper assemblies


150


, and the input sprocket components of drive assembly


260


including mounting bracket


274


. Alternatively, these components may be shipped in knocked-down form and assembled on site. In the case of mobile housing assemblies


53


, wheel support members


104


are preferably welded to wheel housing members


54


prior to shipment.




In assembly, the user or installer first builds rail and floor system


32


to a desired width and depth by placing together a desired number of rail sections, such as


44




a


,


44




b


to construct a series of assembled rail members


44


, each of which has a desired length. Floor members


46


are then engaged between each pair of adjacent rail members


44


as shown and described above, to form an assembled rail and floor system


32


. The leveling screws, such as


416


, associated with the rail members


44


are employed to attain a desired elevation of rail members


44


relative to floor


33


. Similarly, the leveling screws of floor members


46


are employed to engage floor members


46


with floor


33


between rail members


44


and to level the floor members


46


. The ramp members, such as


354


,


364


, are secured to the outermost rail members


44


as shown in

FIGS. 15 and 17

so as to provide a transition from floor


33


to the raised floor defined by floor members


46


.




If shipped in knocked-down fashion, mobile housing assemblies


53


are then assembled on site. Brace retainers


90


are inserted through slots


88


so that central mounting area


94


is located below top wall


64


of wheel housing member


54


. Wheel assembly


68


is then inserted between sidewalls


66


, such that upper edges


96


of mounting sections


84


engage the underside of central mounting area


94


. During such movement of wheel assembly


68


, stub shafts


76


are received within slots


86


in depending sidewalls


66


. Screws


98


are then utilized to mount wheel assembly


68


to wheel housing member


54


by engagement within apertures


102


in bearing supports


80


. Retainer members


130


are then mounted to the ends of wheel housing members


54


, and a bumper assembly


150


is mounted to retainer member


130


as described above.




Once mobile housing assemblies


53


are assembled as described, either in pre-assembled form or on site, the installer proceeds with assembly of carriage assemblies


30


. Carriage assemblies


30


are constructed as described above, by first constructing a “starter” module consisting of an end pair of mobile housing assemblies


53


and cross-brace members


190


extending therebetween, in combination with side cover members


58


, an end cover member


60


, and a drive shaft section


308


. Additional “adder” modules are then assembled to the “starter” module, by connecting an additional pair of cross-brace members


190


between the end one of mobile housing assemblies


53


and another mobile housing assembly


53


. Each “adder” module also includes a pair of side cover members


58


and a drive shaft section


308


. As noted previously, each carriage module is constructed such that mobile housing assemblies


53


are spaced apart a distance which is equal to the spacing of rail members


44


, which is also equal to the width of storage units


34


.




To facilitate installation, mobile housing assemblies


53


are positioned on rails


44


during assembly of the remaining components of carriage assembly


30


. Roller surface


72


defined by wheel


70


of each wheel assembly


68


is engaged with support surface


342


defined by rail members


44


, and wheel guide flange


74


is received within space


322


. In addition, each retainer tab


130


is engaged with its respective wheel support


104


such that retainer tab


140


of retainer member


130


is positioned within groove


318


defined by the rail member


44


. Retainer tab


140


is configured such that neck section


138


is received within space


322


, and lips


320


overlie the ends of retainer tab


140


. With this arrangement, lips


320


and retainer tab


140


function to prevent carriage assembly


30


from upward movement relative to rail members


44


. Any lateral forces exerted on carriage assembly


30


are borne by engagement of wheel guide flange


74


with the edges of lips


320


, to ensure that neck section


138


of retainer member


130


is isolated from contact with the inner edges of inner lips


320


.




Storage units


34


are then mounted to each carriage assembly


30


as described previously. The spacing between rail members


44


and the width of each module of carriage assembly


30


corresponds to the width of the storage unit


34


, such that each storage unit


34


spans between and is supported by a pair of adjacent mobile housing assemblies


53


. As shown and described with respect to

FIG. 8

, storage unit mounting section


142


of each retainer member


130


is utilized to connect adjacent ends of each of a pair of storage units


34


to one of mobile housing assemblies


53


. At the endmost mobile housing assembly


53


, the end of storage unit


34


is positioned on mobile housing assembly


53


and is secured to storage unit mounting sections


142


of retainer members


130


associated with the endmost mobile housing assembly


53


.




The installer then positions end frame


50


above the end of carriage assembly


30


and outwardly of sidewalls


36


of the endmost storage units


34


. Frame


50


is then screwed to sidewalls


36


using screws


246


, and is also connected to carriage assembly


30


by engagement with storage unit mounting sections


142


of retainer members


130


.




Input drive assembly


260


is then installed by first engaging drive chain


296


with input sprocket


262


and transfer sprocket


288


. Spacer bars


287


are positioned such that the upper end of each spacer bar


287


is received within an opening formed in lower transverse wall


280


of mounting bracket


274


, and the lower ends of spacer bars


287


are engaged with inner engagement wall


228


of lower frame member


214


. Spacer bars


287


are positioned upright and parallel, and have a length which corresponds to the desired position of input sprocket


262


to provide an optimum degree of tension in drive chain


296


. When spacer bars


287


are properly positioned in this manner, mounting bracket


274


is secured to sidewalls


36


of endmost storage units


34


using screws


286


. Tile members


52


are then engaged with frame


50


as described above, and input handle


298


is then mounted to plate


300


.




A canopy


43


is then mounted to top wall


38


of each storage unit


34


. A canopy support member is screwed to storage unit top wall


38


and to the underside of canopy


43


, such that canopy


43


is supported above top wall


38


. Canopies


43


enhance the overall aesthetic appearance of the mobile storage system of the present invention. In addition, canopies


43


are configured so as to prevent items from being placed on top of storage units


34


. This provides an advantageous feature for a mobile storage system as contemplated by the present invention, wherein the top of the mobile storage unit is accessible by a user. This is normally not a problem with conventional mobile storage systems, in that open shelving or bookcases typically have a top wall having a sufficient height to prevent users from placing objects on the top of the storage unit. In a system such as the present invention, it is more likely that objects may be placed on top of storage units


34


, which could result in such objects being spilled or sliding off of the mobile storage units


34


in operation. While canopies


43


are illustrated as having an arcuate configuration, it should be understood that any other non-flat shape could be employed while providing similar functional and aesthetic characteristics as canopies


43


.




The above description of carriage assemblies


30


pertains to carriage assemblies


30


which are movable on rails


44


. As noted, many installations of the mobile storage system of the present invention will have certain end or interior carriages or platforms which support a series of storage units


34


but which are not movable on rails


44


, to provide a fixed end for the mobile storage system. For a fixed platform installation such as this, each wheel assembly


68


is replaced with a suitable bracket which is screwed or otherwise fastened to the rail


44


, to stationarily fix the carriage assembly


30


and its associated storage units


34


to rail and floor system


32


.




It can thus be appreciated that the present invention provides a mobile storage system which is particularly well suited for drawer-type file cabinets. It should be understood, however, that other types of storage units, such as four-post shelves, bookcases or the like, can also be mobilized using the components of the mobile storage system of the present invention.




The present invention provides a mobile storage system which can be shipped in knock-down fashion to an installation site, and installed quickly and easily by the same type labor force typically employed to install furniture. The system can be easily expanded or contracted by adding or removing certain sections of the carriage assembly or rail and floor system at any time during or after initial installation.




Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.



Claims
  • 1. A method of constructing a mobile storage system on a supporting surface, comprising the steps:providing a plurality of file cabinets, wherein each file cabinet includes a housing and a plurality of pull-out drawers movably mounted to the housing for movement between an open position and a closed position; securing each file cabinet housing to a carriage, wherein each file cabinet housing is held by the carriage and wherein the drawers of each file cabinet are movable relative to the carriage between the open position and the closed position, wherein the carriage comprises a series of interconnected carriage sections, and wherein each file cabinet housing is secured to the carriage by securing each file cabinet housing to one of the carriage sections; positioning a plurality of axially extending rails on the supporting surface; movably mounting the carriage to the rails; and engaging a retainer arrangement between the carriage sections and the rails.
  • 2. The method of claim 1, wherein each carriage section comprises a pair of spaced apart mobile housing members, each of which is movably supported on one of the rails, and wherein the step of securing each file cabinet housing to the carriage is carried out by securing each file cabinet housing to and between a pair of spaced apart mobile housing members.
  • 3. The method of claim 2, wherein the step of providing a plurality of file cabinets is carried out by providing at least a pair of side-by-side file cabinets, and wherein the step of securing each file cabinet housing to and between a pair of spaced apart mobile housing members is carried out by securing the file cabinet housing of the pair of side-by-side file cabinets to a common mobile housing member which is operable to support the pair of side-by-side file cabinets on one of the rails.
  • 4. The method of claim 1, wherein the carriage is constructed by providing a primary carriage section and adding an additional carriage section for each file cabinet to be secured to the carriage.
  • 5. The method of claim 4, wherein each carriage section includes a pair of spaced apart mobile housing members, and wherein the step of adding a carriage section is carried out by securing a structural cross-brace assembly to and between each of a pair of mobile housing members.
  • 6. The method of claim 1, wherein each carriage section comprises an interconnected pair of spaced apart mobile housing members, each of which is movably supported on one of the rails, and wherein the step of engaging a retainer arrangement between the carriage sections and the rails is carried out by securing a retainer member to each mobile housing member of the pair of mobile housing members, and engaging the retainer member with retainer structure defined by the rail.
  • 7. The method of claim 6, wherein the step of securing the file cabinet housings to the carriage sections is carried out by securing each file cabinet housing to at least one of the retainer members.
  • 8. The method of claim 1, wherein the plurality of file cabinets includes an endmost file cabinet, wherein the housing of the endmost file cabinet includes an upstanding sidewall, and further comprising the step of providing an end panel arrangement which includes a frame adapted to overlie at least a portion of the upstanding sidewall, wherein the frame defines an interior, and wherein the end panel arrangement further includes a cover arrangement demountably engaged with the frame for enclosing the interior defined by the frame.
  • 9. The method of claim 8, wherein the step of providing the end panel arrangement includes interconnecting the frame with the upstanding sidewall of the endmost file cabinet and with the carriage.
  • 10. The method of claim 1, wherein each file cabinet housing includes a substantially flat top wall, and further comprising the step of mounting a canopy member to the top wall, wherein the canopy member defines a non-flat upper surface.
  • 11. A method of constructing a mobile storage system on a supporting surface, comprising the steps:providing a plurality of file cabinets, wherein each file cabinet includes a housing and a plurality of pull-out drawers movably mounted to the housing for movement between an open position and a closed position, wherein the plurality of file cabinets includes an endmost file cabinet and wherein the housing of the endmost file cabinet includes an upstanding sidewall; interconnecting an input drive arrangement to the sidewall of the endmost file cabinet, wherein the input drive arrangement includes a manually operable input member; providing an end panel arrangement which includes a frame adapted to overlie at least a portion of the upstanding sidewall of the endmost file cabinet, wherein the frame defines an interior within which the input drive arrangement is located, and wherein the end panel arrangement further includes a cover arrangement demountably engaged with the frame for enclosing the interior defined by the frame, wherein the cover arrangement is configured so as to overlie the portion of the upstanding sidewall enclosed by the frame and to overlie the input drive arrangement while exposing the manually operable input member; securing each file cabinet housing to a carriage, wherein each file cabinet housing is held by the carriage and wherein the drawers of each file cabinet are movable relative to the carriage between the open position and the closed position; positioning a plurality of axially extending rails on the supporting surface; and movably mounting the carriage to the rails.
  • 12. A method of constructing a mobile storage system on a supporting surface, comprising the steps:providing a plurality of file cabinets, wherein each file cabinet includes a housing and a plurality of pull-out drawers movably mounted to the housing for movement between an open position and a closed position; securing each file cabinet housing to a carriage, wherein each file cabinet housing is held by the carriage and wherein the drawers of each file cabinet are movable relative to the carriage between the open position and the closed position; positioning a plurality of axially extending rails on the supporting surface by placing the rails on the supporting surface; engaging one or more floor members to and between adjacent rails, wherein the floor members are operable to space the rails a predetermined distance apart from each other, wherein each floor member defines a pair of spaced apart side edges, a pair of spaced apart end edges, an upper surface and an underside, and wherein a pair of spaced apart grooves are formed in the underside defined by each floor member, wherein each groove is located adjacent one of the side edges of the floor member; wherein each floor member is engaged to one of the rails without the use of fasteners by engaging a lip defined by each rail within one of the grooves in the underside of the floor member, wherein the distance between the grooves functions to control the spacing between the rails, and wherein the floor members are configured such that the end edges of adjacent floor members are adapted to be located adjacent each other so that the floor members cooperate to cover and overlie the area of the supporting surface between the rails; and movably mounting the carriage to the rails.
  • 13. The method of claim 12, wherein the carriage comprises a series of interconnected carriage sections, and wherein the one or more floor members are configured so as to space the rails a predetermined distance apart from each other corresponding to a width defined by each carriage section.
  • 14. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage unit, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; and a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail, wherein the engagement structure defined by the rail comprises an upwardly facing channel in combination with at least one overlying lip, and wherein the retainer section of each rail engagement member comprises a retainer tab adapted for placement within the channel wherein the retainer tab is configured so as to engage the overlying lip to maintain the retainer tab within the channel to prevent upward movement of the carriage relative to the rails.
  • 15. The system of claim 14, wherein each mobile housing member defines a pair of spaced apart ends, and wherein a rail engagement member is mounted toward each end of each mobile housing member.
  • 16. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage units, wherein the carriage includes a series of interconnected axially extending mobile housing members, wherein the carriage comprises a series of interconnected carriage sections and includes a pair of endmost mobile housing members and a plurality of interior mobile housing members located between the endmost mobile housing members, wherein each interior mobile housing member is common to a pair of adjacent carriage sections; a series of rails adapted for placement on the support surface, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; and a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail, wherein each mobile housing member defines a pair of spaced apart ends, and wherein a rail engagement member is mounted toward each end of each mobile housing member.
  • 17. The system of claim 16, wherein each rail engagement member further includes a storage unit mounting section, wherein the storage unit mounting section of each rail engagement member is adapted for connection to the housing of one of the storage units for securing the storage unit to the carriage.
  • 18. The system of claim 17, wherein each carriage section is adapted to support one of the storage units, wherein the storage unit mounting section of each rail engagement member associated with the interior mobile housing members is adapted for connection to the housing of each of a pair of adjacent storage units supported by the interior mobile housing member.
  • 19. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage units, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; and a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein each mobile housing member defines a pair of spaced apart ends and wherein a rail engagement member is mounted toward each end of each mobile housing member, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail, wherein the engagement structure defined by the rail comprises an upwardly facing channel in combination with at least one overlying lip, and wherein the retainer section of each rail engagement member comprises a retainer tab adapted for placement within the channel, wherein the retainer tab is configured so as to engage the overlying lip to maintain the retainer tab within the channel to prevent upward movement of the carriage relative to the rails.
  • 20. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage units, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail; wherein the carriage defines a pair of spaced apart ends, and wherein each of a pair of endmost storage units is adapted to be supported by the carriage adjacent one of the carriage ends, wherein at least one of the endmost storage units defines an outwardly facing upstanding sidewall; and an end panel arrangement located at one of the ends of the carriage, wherein the end panel arrangement includes a frame defining an interior and overlying at least a portion of the upstanding sidewall of one of the endmost storage units, and at least one cover member demountably engageable with the frame, wherein the cover member is configured to enclose the interior of the frame to conceal the portion of the upstanding sidewall of the endmost storage unit.
  • 21. The system of claim 20, wherein the frame is mounted to the carriage end and to the upstanding sidewall of the endmost storage unit.
  • 22. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage units, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail; wherein the carriage defines a pair of spaced apart ends, and wherein each of a pair of endmost storage units is adapted to be supported by the carriage adjacent one of the carriage ends, wherein each endmost storage unit defines an outwardly facing upstanding sidewall; and a drive system including an input drive member drivingly interconnected with the mobile housing members, and an input arrangement mounted to the upstanding sidewall of one of the endmost storage units and interconnected with the input drive member.
  • 23. The system of claim 22, wherein the input arrangement of the drive system includes a rotatable input member rotatably mounted to an input mounting member, and wherein the input mounting member is mounted to the upstanding sidewall of one of the endmost storage units for securing the rotatable input member thereto, and wherein the drive system further includes a flexible input member drivingly engaged with the rotatable input member and the drive member for imparting rotation to the drive member in response to rotation of the rotatable input member.
  • 24. The system of claim 23, further comprising a combination locating and support member interconnected with the input mounting member for positioning the input mounting member at a predetermined elevation relative to the carriage.
  • 25. The system of claim 24, wherein the locating and support member is secured to the upstanding sidewall of the endmost storage unit along with the input mounting member.
  • 26. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage unit, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface in spaced apart relationship, wherein the rails extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail; and a series of floor members located between and engaged with adjacent rails, wherein the floor members and the rails include cooperating engagement structure which is operable to maintain the rails at a predetermined spacing, wherein each floor member defines a pair of spaced apart side edges, a pair of spaced apart end edges, an upper surface and an underside, and wherein a pair of spaced apart grooves are formed in the underside defined by each floor member, wherein each groove is located adjacent one of the side edges of the floor member; wherein each floor member is engaged to one of the rails without the use of fasteners by engaging a lip defined by each rail within one of the grooves in the underside of the floor member, wherein the distance between the grooves functions to control the spacing between the rails, and wherein the floor members are configured such that the end edges of adjacent floor members are adapted to be located adjacent each other so that the floor members cooperate to cover and overlie the area of the supporting surface between the rails.
  • 27. The system of claim 26, wherein the carriage comprises a series of interconnected carriage sections, wherein each carriage section includes a pair of mobile housing members and is adapted to support one of the storage units, and wherein each carriage section defines a width corresponding to the spacing between adjacent rails, such that each mobile housing member is movably supported by one of the rails.
  • 28. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage units, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails are placed on the support surface in spaced apart relationship and extend in a direction substantially parallel to the direction of movement of the drawers, wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; wherein the carriage comprises a series of interconnected carriage sections, wherein each carriage section includes a pair of mobile housing members and is adapted to support one of the storage units, and wherein each carriage section defines a width corresponding to the spacing between adjacent rails, such that each mobile housing member is movably supported by one of the rails; wherein the carriage includes a pair of endmost mobile housing members and a plurality of interior mobile housing members located between the endmost mobile housing members, wherein each interior mobile housing member is common to a pair of adjacent carriage sections and wherein each interior mobile housing member is configured to support the housing of each of a pair of adjacent storage units; a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail; and a series of floor members located between and engaged with adjacent rails, wherein the floor members and the rails include cooperating engagement structure which is operable to maintain the rails at a predetermined spacing.
  • 29. A system for mobilizing a series of drawer-type storage units relative to a support surface, wherein each storage unit includes a housing and a series of pull-out drawers, wherein each drawer is movable between an open position and a closed position, comprising:a carriage adapted to support the storage unit, wherein the carriage includes a series of interconnected axially extending mobile housing members; a series of rails adapted for placement on the support surface, wherein the rails are placed on the support surface in spaced apart relationship and extend in a direction substantially parallel to the direction of movement of the drawers, and wherein the carriage is movable on the rails by engagement of each mobile housing member with one of the rails; and a retainer arrangement interposed between the carriage and the rails, comprising one or more rail engagement members interconnected with the carriage and including a retainer section, and axially extending engagement structure defined by the rail, wherein the retainer section is movably received within the engagement structure defined by the rail for preventing upward movement of the carriage relative to the rail; and a series of floor members located between and engaged with adjacent rails, wherein the floor members and the rails include cooperating engagement structure which is operable to maintain the rails at a predetermined spacing, wherein the cooperating engagement structure comprises a pair of grooves formed in an underside defined by each floor member, wherein each groove is located adjacent a side edge defined by the floor member, and an upstanding lip defined by each rail, wherein each lip is adapted to be received within one of the grooves for fixing the spacing between adjacent rails.
  • 30. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing and a pair of spaced apart wheels rotatably mounted to the axially extending housing; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members; wherein the carriage comprises a pair of endmost mobile members and a plurality of interior mobile members located therebetween, wherein each interior mobile member includes a pair of spaced apart brace mounting areas located one on each of a pair of sides defined by the axially extending housing, wherein the structural cross-brace arrangement includes a brace member secured to and extending between spaced brace mounting areas of each of a pair of adjacent interior mobile members.
  • 31. The carriage of claim 30, wherein the cross-brace arrangement includes a pair of brace members connected to and extending between the axially extending housing of each of a pair of adjacent mobile members, wherein the pair of brace members cross each other at a location between the pair of mobile members.
  • 32. The carriage of claim 31, wherein the brace members are arranged in an x-type configuration between the pair of adjacent mobile members.
  • 33. The carriage of claim 30, wherein the axially extending housing of each interior mobile member defines first and second ends, wherein a first one of the brace mounting areas is located toward the first end and a second one of the brace mounting areas is located toward the second end, and wherein the brace member secured to the first brace mounting area of each of the mobile members is connected to the second brace mounting area of the adjacent mobile member, and wherein the brace member connected to the second brace mounting area of each mobile member is connected to the first brace mounting area of the adjacent mobile member.
  • 34. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member comprises an axially extending housing including a pair of spaced apart walls, and a pair of spaced apart wheels rotatably mounted between the spaced apart walls of the axially extending housing, wherein each wheel is rotatably mounted to the walls of the axially extending housing between a pair of wheel supports that extend between the spaced apart walls of the housing; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members.
  • 35. The carriage of claim 34, wherein the housing defines a pair of spaced apart sidewalls, wherein each wheel support extends between and is interconnected to the sidewalls.
  • 36. The carriage of claim 35, further comprising an end bumper interconnected with one of the wheel supports, wherein the end bumper extends outwardly from an end defined by the mobile member and is adapted to engage the end bumper of a mobile member of an adjacent carriage for maintaining a predetermined spacing between the adjacent carriages.
  • 37. The carriage of claim 36, further comprising a retainer member secured between the wheel support and the end bumper.
  • 38. The carriage of claim 34, wherein each wheel is rotatably mounted to an axle, and wherein the axle is engaged with a pair of bearings located one on either side of the wheel, and further comprising a pair of bearing supports, each of which is mounted to one of the bearings, and wherein the bearing supports are secured to the axially extending housing to mount the wheel to the axially extending housing.
  • 39. The carriage of claim 34, wherein the structural cross brace arrangement includes a pair of brace members, wherein each brace member is secured to a brace mounting member associated with the housing of one of the mobile members.
  • 40. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing and a pair of spaced apart wheels rotatably mounted to the axially extending housing between a pair of wheel supports, wherein the housing defines a pair of spaced apart sidewalls and wherein each wheel support extends between and is interconnected to the sidewalls; a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members; and a retainer member secured to one of the wheel supports, wherein the retainer member includes a retainer tab movably engaged with a rail adapted to support each mobile member.
  • 41. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing and a pair of spaced apart wheels rotatably mounted to the axially extending housing between a pair of wheel supports, wherein the housing defines a pair of spaced apart sidewalls and wherein each wheel support extends between and is interconnected to the sidewalls; an end bumper interconnected with one of the wheel supports, wherein the end bumper extends outwardly from an end defined by the mobile member and is adapted to engage the end bumper of a mobile member of an adjacent carriage for maintaining a predetermined spacing between the adjacent carriages; a retainer member secured between the wheel support and the end bumper, wherein the retainer member includes a mounting protrusion, and wherein the end bumper is engaged with the mounting protrusion for mounting the retainer member to the wheel support; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members.
  • 42. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing and a pair of spaced apart wheels rotatably mounted to the axially extending housing between a pair of wheel supports; a cover member extending between each pair of adjacent mobile members, wherein the cover member is secured to one of the wheel supports of each mobile member; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members.
  • 43. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing and includes a pair of spaced apart wheels rotatably mounted to the axially extending housing, wherein each wheel is rotatably mounted to an axle, and wherein the axle is engaged with a pair of bearings located one on either side of the wheel; a pair of bearing supports, each of which is mounted to one of the bearings, and wherein the bearing supports are secured to the axially extending housing to mount the wheel to the axially extending housing; wherein the housing includes a top wall and a pair of spaced apart depending sidewalls, wherein each bearing support includes a top wall engagement area which is engageable with the top wall for preventing rotation of the bearing support relative to the housing; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members.
  • 44. The carriage of claim 43, wherein each bearing support is interconnected with one of the sidewalls of the axially extending housing.
  • 45. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing, wherein each mobile member includes a pair of spaced apart wheels rotatably mounted to the axially extending housing, wherein each wheel is rotatably mounted to an axle and wherein each axle is engaged with a pair of bearings located one on either side of the wheel, wherein the housing includes a top wall and a pair of spaced apart depending sidewalls, wherein each sidewall includes a slot within which the axle is received; a pair of wheel supports extending between and interconnected to the sidewalls, wherein the wheel supports are located one on either side of the wheel; a pair of bearing supports, each of which is mounted to one of the bearings, wherein the bearing supports are secured to the axially extending housing to mount the wheel to the axially extending housing; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members.
  • 46. A carriage for a mobile storage system, comprising:a series of spaced apart mobile members, wherein each mobile member includes an axially extending housing; and a structural cross-brace arrangement extending between and interconnected with the axially extending housing of each of a pair of adjacent mobile members, wherein the structural cross brace arrangement includes a pair of brace members, wherein each brace member is secured to a brace mounting member associated with the housing of one of the mobile members, wherein the housing includes a pair of spaced apart sidewalls, and wherein the brace mounting member comprises a transverse member extending through a slot formed in each of the sidewalls of the housing and defining a pair of brace mounting areas, each of which is located outwardly of one of the housing sidewalls.
  • 47. The carriage of claim 46, wherein each mobile member includes a pair of wheel assemblies mounted to the housing, and wherein each transverse member is mounted to the housing at the location of one of the wheel assemblies.
  • 48. The carriage of claim 47, wherein each wheel assembly includes a bearing support which engages the transverse member when the wheel assembly is secured to the housing to maintain the transverse member in engagement with the housing.
  • 49. A method of assembling a carriage for a mobile storage system, comprising the steps of:positioning a series of mobile support members in spaced apart relationship; interconnecting adjacent mobile support members with each other by securing a structural cross-brace arrangement to and between the adjacent mobile support members; wherein each mobile support member includes a housing defining first and second ends, and wherein the step of interconnecting adjacent mobile support members is carried out by connecting a pair of brace members between the housings of the adjacent mobile support members, wherein each brace member is connected toward the first end of one of the housings and toward the second end of an adjacent one of the housings; and securing a first cover member to and between the first ends of the housings of each of a pair of adjacent mobile support members, and securing a second cover member to and between the second ends of the housings of the pair of adjacent mobile support members.
  • 50. The method of claim 49, wherein each mobile member includes a pair of spaced apart wheels rotatably mounted to the housing, and wherein the step of interconnecting the brace members with the mobile support members is carried out by connecting each brace member to the mobile support member housing at the location of one of the wheels.
  • 51. In a mobile storage system including a mobile carriage adapted for movement on a support surface, wherein the carriage is adapted to support one or more storage units including an endmost storage unit, the improvement comprising:an end panel arrangement located above the carriage base, wherein the end panel arrangement includes a frame adapted to overlie at least a portion of an upstanding wall defined by the endmost storage unit, wherein the frame defines an interior; and a cover arrangement demountably engaged with the frame for selectively enclosing the interior defined by the frame; wherein the carriage is movable relative to the support surface by means of an input drive arrangement associated with the carriage, wherein the input drive arrangement is secured to the upstanding wall of the endmost storage unit and is located within the interior defined by the frame, and wherein the input drive input arrangement includes a manually operable input member; wherein the frame is adapted for connection to the upstanding wall of the endmost storage unit, and wherein the cover arrangement includes one or more cover members that are configured so as to overlie the portion of the upstanding sidewall enclosed by the frame and to overlie the input drive arrangement while exposing the manually operable input member, so as to provide access to the manually operable input member.
  • 52. The improvement of claim 51, wherein the cover members are demountably engaged with the frame by means of a releasable connection arrangement interposed between the frame and each cover member.
  • 53. The improvement of claim 52, wherein each cover member comprises cover tiles defining an inwardly facing surface adapted to face the upstanding wall of the endmost storage unit, and an opposite outwardly facing surface, wherein the releasable engagement arrangement enables each tile to be selectively engaged with and disengaged from the frame.
  • 54. A mobile storage system, comprising:a mobile carriage; a rail including axially extending engagement structure, wherein the carriage is movably supported on the rail; a plurality of storage units supported by the mobile carriage; and at least one combination retainer and storage unit mounting member secured to the carriage, and including a storage unit mounting section to which the storage unit is mounted, and a retainer section movably engaged with the axially extending engagement structure of the rail, wherein the retainer section and the engagement structure of the rail are configured to prevent upward movement of the carriage relative to the rail.
  • 55. The mobile storage system of claim 54, wherein the mobile carriage includes a series of spaced apart wheel housings, each of which includes one or more wheels engaged with and supported on one of the rails, and wherein the combination retainer and storage unit mounting member is secured to one of the wheel housings.
  • 56. The mobile storage system of claim 55, further comprising a structural cross-brace arrangement extending between and interconnected with each of a pair of adjacent wheel housings.
  • 57. The mobile storage system of claim 55, wherein the engagement structure of the rail comprises a groove and at least one overlying lip, and wherein the retainer section of the combination retainer and storage unit mounting member comprises a laterally extending retainer tab located within the groove and engageable with the overlying lip for preventing upward movement of the wheel housing.
  • 58. The mobile storage system of claim 57, wherein the engagement structure of the rail comprises a pair of lips overlying the groove and defining a space therebetween in communication with the groove, and wherein the laterally extending retainer tab is interconnected with a neck area disposed within the space defined between the pair of lips.
  • 59. The mobile storage system of claim 55, wherein the wheel housing includes a top wall, wherein at least one storage unit is engaged with the top wall for supporting the storage unit above the wheel housing, and wherein the storage unit mounting section of the combination retainer and storage unit mounting member extends above the top wall of the wheel housing for connection to the storage unit.
  • 60. The mobile storage system of claim 59, wherein the storage unit mounting section comprises a mounting member engageable with a wall defined by the storage unit, wherein the mounting member is secured to the storage unit wall by means of a fastener extending therebetween.
  • 61. The mobile storage system of claim 59, wherein the wheel housing further includes a pair of sidewalls depending from the top wall, and further comprising a wheel support extending between and interconnected with the sidewalls, wherein the combination retainer and storage unit mounting member is secured to the wheel support.
  • 62. The mobile storage system of claim 59, wherein the top wall supports adjacent sides of each of a pair of storage units, and wherein the storage unit mounting section of the combination retainer and storage unit mounting member is connected to each of the storage units supported by the top wall.
  • 63. The mobile storage system of claim 55, further comprising a bumper member supported by and extending outwardly from the combination retainer and storage unit mounting member.
  • 64. A method of assembly for a mobile storage system including a series of rails and at least one a mobile carriage movably supported on the rails, comprising the steps of:placing a plurality of storage units on the carriage; connecting a combination anti-tip and storage unit mounting member to the carriage, including the step of engaging a retainer section defined by the combination anti-tip and storage unit mounting member with retainer structure defined by the rail; and securing at least one of the storage units to the combination anti-tip and storage unit mounting member.
  • 65. The method of claim 64, wherein the mobile carriage includes a series of spaced apart interconnected wheel housings, each of which defines a top wall, wherein the step of placing the storage units on the mobile carriage is carried out by engaging a pair of storage units with each wheel housing top wall, and wherein the step of securing at least one of the storage units to the combination anti-tip and storage unit mounting member is carried out by securing a pair of storage units to the retainer section of the combination anti-tip and storage unit mounting member.
  • 66. The method of claim 64, wherein the mobile carriage includes a series of spaced apart interconnected wheel housings, each of which includes a pair of sidewalls between which at least one wheel is located, and further includes a wheel support member extending between and interconnected with the sidewalls, and wherein the step of connecting the combination anti-tip and storage unit mounting member to the carriage is carried out by securing the combination anti-tip and storage unit mounting member to the wheel support member.
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