Modular Multi-Story Building Construction System

Information

  • Patent Application
  • 20250207385
  • Publication Number
    20250207385
  • Date Filed
    September 01, 2023
    a year ago
  • Date Published
    June 26, 2025
    6 days ago
  • Inventors
    • Tang; Che Leng (Fontana, CA, US)
    • Tang; Che Khien (Rancho Cucamonga, CA, US)
Abstract
The present invention is a modular multi-story building construction system which has visually exposed structural components and/or panels exposing the structural connections for inspection by building and safety officials. In addition to the exposed components for ease of inspection, the present invention has a unique lifting system that combines a winch and pulley system with a supported post or pole to support the weight of the panels being lifted. Because of the unique lifting system, two adult persons can assemble the modular structures without heavy equipment.
Description
BACKGROUND OF THE INVENTION
Technical Field

This invention relates generally to a modular multi-story building construction system. This invention relates more particularly to an apparatus/device for building a modular multi-story building construction system by two persons.


This invention relates generally to apparatuses and devices for a modular multi-story building construction system. This invention relates more particularly to a modular multi-story building construction system for operational completion by two persons.


This invention relates generally to apparatuses and devices for a modular multi-story building construction system of panels preassembled for visual inspection of compliance with building codes and/or engineering requirements. This invention relates more particularly to a modular multi-story building construction system for operational completion by two persons from panels preassembled for visual inspection of compliance with building codes and/or engineering requirements.


Background Art

The concept of modular housing has existed for centuries, but it gained significant traction and development during the 20th century. Throughout its history, modular housing has been employed in various ways to address different needs, from emergency housing to affordable housing and upscale residential and commercial projects. The advancements in technology and manufacturing processes have led to more sophisticated and customizable modular housing options available today.


The key characteristic of modular housing is its off-site construction process. Instead of building a structure from scratch on the construction site, modular housing involves producing individual modules in a controlled factory environment. This offers several advantages:


Efficiency: Factory production can be more efficient and consistent compared to traditional on-site construction, reducing the chances of weather-related delays or inconsistencies in materials and workmanship.


Quality Control: Factory construction allows for rigorous quality control, as the modules are built to standardized specifications and undergo thorough inspections before leaving the factory.


Speed: Modular housing can be assembled more quickly on-site compared to traditional construction methods. This is because much of the work has already been completed in the factory, and assembly involves connecting the modules together.


Reduced Waste: The controlled environment of a factory can lead to less material waste and better resource utilization compared to traditional construction sites.


Flexibility: Modular housing is not limited to a specific architectural style. It can be customized to suit various design preferences and functional requirements.


Sustainability: The efficiency in materials usage and reduced waste can contribute to more sustainable construction practices.


Modular housing can range from simple single-family homes to multi-story apartment buildings, hotels, and commercial structures. The modules are transported to the construction site and then lifted into place using cranes. Once in position, the modules are secured together and connected to utilities, and any finishing touches are added.


The modular housing assembly process involves several stages, from design and manufacturing in a controlled factory environment to the transportation and final on-site assembly. Here's an overview of the typical modular housing assembly process:


Design and Planning: Architects and engineers create detailed plans for the modular units based on the client's requirements and specifications. Computer-aided design (CAD) and building information modeling (BIM) software are often used to create accurate designs.


Factory Manufacturing: The building components or modules are constructed in a controlled factory environment. These modules can include walls, floors, roofs, doors, windows, plumbing, electrical systems, and interior finishes. Each module is built to precise specifications and undergoes quality control checks during and after production.


Transportation to Site: Once the modules are complete, they are transported to the construction site. The transportation can involve using trucks, trains, or other appropriate means of transportation.


Site Preparation: The construction site is prepared, including foundation work and utilities connections. The foundation is typically built to support the placement of the modular units.


Module Placement: Cranes are used to lift and place the modular units onto the foundation or structural supports. Careful coordination is essential to ensure the modules are aligned correctly and securely connected.


Interconnection and Finishing: The modules are interconnected and sealed to ensure structural integrity and weatherproofing. This can involve connecting utilities, such as plumbing and electrical systems, between modules. Interior and exterior finishes are completed. This includes finishing touches like drywall, flooring, cabinetry, and painting.


Inspections: Local building inspectors typically visit the site to inspect the modular construction and ensure it meets all applicable building codes and regulations.


Final Checks and Testing: Quality control checks are performed to ensure that all systems are functioning correctly and that the modular construction meets the specified standards. Functional tests are conducted for plumbing, electrical systems, heating, ventilation, and air conditioning (HVAC), and other real property installed equipment, systems, and devices as installed.


Completion and Handover: Once all inspections and tests are passed, the modular housing project is considered complete and ready for occupancy. The keys are handed over to the client, and they can move in or start using the space.


The modular housing assembly process offers advantages in terms of speed, quality control, and reduced site disruption. However, it requires careful coordination and planning to ensure a successful project.


All of the present art includes or encompass the weakness of requiring cranes and/or other equipment to lift the prefabricated panels if there are a small number of persons performing the construction/installation. While there are a variety of methods and devices used for creating and assembling modular housing, there is not an apparatus, device, or method to assemble prefabricated panels of a house with only two adult people.


What is not present in the prior art is visually exposed structural components and/or panels exposing the structural connections for inspection by building and safety officials.


In light of the foregoing prior art, there is a need for a modular multi-story building construction system installable by two persons and which has visually exposed structural components and/or panels exposing the structural connections for inspection by building and safety officials.


BRIEF SUMMARY OF THE INVENTION

The present invention, the modular multi-story building construction system, is a modular multi-story building construction system which has visually exposed structural components and/or panels exposing the structural connections for inspection by building and safety officials. This combined with the unique lifting means combining a winch and pulley system with a supported post or pole to support the weight of the panels being lifted.


According to a first aspect of the invention, there is modular multi-story building construction system comprising a plurality of panels one of said plurality of panels being a first panel all configured for an easily manageable assembly and/or an installation by two adult persons, a lifting apparatus having at least two steel posts configured in lifting positions, a plurality of floor elements one of said plurality of floor elements being a first floor element having a concrete slab, and a roof having at least one steel “C” shaped beam configured to be supported from said concrete slab.


According to a second aspect of the invention, there is a modular multi-story building construction system wherein said plurality of panels are configured having a weight less than sixty kilograms.


According to a third aspect of the invention, there is a modular multi-story building construction system wherein said plurality of panels are configured having a weight less than one hundred twenty kilograms.


According to a fourth aspect of the invention, there is a modular multi-story building construction system wherein said plurality of panels are configured to ensure structural components and/or connections are visually exposed for inspection by building and safety officials.


According to a fifth aspect of the invention, there is a modular multi-story building construction system comprising an anchor bolt jig system configured to eliminate common on-site errors and omissions wherein said plurality of panels are configured with pre-drilled holes for anchor bolts and electrical wiring, wherein a plywood sheathing is configured fastened onto a plurality of studs one of said plurality of studs being a first stud, and a window opening and/or a door opening are framed configured to accommodate an on-site installation of a window and/or a door, and said plurality of panels are configured with screws partially installed for connecting panels to each other and attaching them to a top-plate.


According to a sixth aspect of the invention, there is a modular multi-story building construction system wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.


According to a seventh aspect of the invention, there is a modular multi-story building construction system wherein said plurality of panels are configured in visually inspectable compliance with building codes and/or are engineer approved.


According to an eighth aspect of the invention, there is a modular multi-story building construction system wherein said lifting apparatus is configured to lift said plurality of floor elements and/or said roof and wherein said steel posts further comprise v-shaped grooves with wheels to raise, lower, and hoist configured for allowing a wall panel to be easily tilted into place and securely fastened together.


According to a ninth aspect of the invention, there is a modular multi-story building construction system configured for two-person construction of a one-story building on a property.


According to a tenth aspect of the invention, there is a modular multi-story building construction system configured for two-person construction of a two-story building on a property.


According to an eleventh aspect of the invention, there is a modular multi-story building construction system configured for two-person construction of a three-story building on a property.


According to a twelfth aspect of the invention, there is a modular multi-story building construction system configured for two-person construction of a four to seven-story building on a property.


According to a thirteenth aspect of the invention, there is a modular multi-story building construction system wherein said first panel further comprises a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof wherein said upper top-plate is omitted from a fabrication of a modular construction panel, a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, and a lower top-plate operationally connected to said panel configured wherein said upper top-plate and said lower top-plate glide into an alignment when connected.


According to a fourteenth aspect of the invention, there is a lifting apparatus comprising a first T-shaped lifting post having at least a first pulley, at least a first and second linear activator, and a hoist having a lifting cable attached to a bottom end of said first T-shaped lifting post configured to lift modular construction elements.


According to a fifteenth aspect of the invention, there is a lifting apparatus further comprising at least a second pulley configured to lift modular construction elements.


According to a sixteenth aspect of the invention, there is a lifting apparatus further comprising a plurality of T-shaped lifting posts one of said plurality of T-shaped lifting posts being said first T-shaped lifting post wherein each of said plurality of T-shaped lifting posts is outfitted and configured identical to said first T-shaped lifting post.


According to a seventeenth aspect of the invention, there is a modular construction panel comprising a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof wherein said upper top-plate is omitted from a fabrication of said modular construction panel, an anchor bolt jig system comprising a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, and a lower top-plate operationally connected to said panel configured wherein said upper top-plate of a first modular construction panel and said lower top-plate of a second modular construction panel glide into an alignment when connected.


According to an eighteenth aspect of the invention, there is a modular construction panel wherein said second modular construction panel is a first roof.


According to a nineteenth aspect of the invention, there is a modular construction panel wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.


According to a twentieth aspect of the invention, there is a modular construction panel wherein said panel is configured in visually inspectable compliance with building codes and/or is engineer approved.


An advantage of the modular multi-story building construction system is that its engineered approved plans and shop drawings allow for thorough scrutiny and assessment by local building and safety officials, ensuring that its structural components and connections are exposed for inspection.


The lightweight design of the present invention enables easy handling by two adults, and the inclusion of a prefabricated panel and anchor bolt jig system eliminates typical on-site errors and omissions. The integration of prefabricated wall panels and meticulous planning not only leads to a streamlined and efficient construction timeline but also guarantees strict compliance with building codes.


Furthermore, the use of factory-built housing minimizes construction errors and omissions, reduces site construction costs and weather delays, and allows for thorough inspections of all parts of the structure.


The invention will now be described, by way of example only, with reference to the accompanying drawings in which:





BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS


FIG. 1 is a perspective view of the modular multi-story building construction system with a roof framing according to the invention;



FIG. 2 is a perspective view of the modular multi-story building construction system with a floor framing according to the invention; and



FIG. 3 is a perspective view of the hoist system and foundation of the modular multi-story building construction system according to the invention.





DETAILED DESCRIPTION OF THE INVENTION

The detailed embodiments of the present invention are disclosed herein. The disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. The details disclosed herein are not to be interpreted as limiting, but merely as the basis for the claims and as a basis for teaching one skilled in the art how to make and use the invention.


References in the specification to “one embodiment,” “an embodiment,” “an example embodiment,” etcetera, indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.


Furthermore, it should be understood that spatial descriptions (e.g., “above,” “below,” “up,” “left,” “right,” “down,” “top,” “bottom,” “vertical,” “horizontal,” etc.) used herein are for purposes of illustration only, and that practical implementations of the structures described herein can be spatially arranged in any orientation or manner.


Throughout this specification, the word “comprise”, or variations thereof such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.


Modular housing, also known as prefab (short for “prefabricated”) housing, is a construction method where a building's components, or modules, are manufactured in a factory setting and then transported to the construction site for assembly. These modules are essentially pre-built sections of a building, which can include everything from walls, floors, ceilings, and even complete rooms.


Index of Labelled Features in Figures. Features are listed in numeric order.


Element 100 which is a modular multi-story building construction system.


Element 110 which is a formwork for concrete footing.


Element 120 which is wall panel steel jig.


Element 130 which is a concrete anchor bolt with steel washer.


Element 140 which is a concrete footing.


Element 160 which is a concrete slab.


Element 200 which is a lifting C-channel.


Element 210 which is a vertical slot in C-channel.


Element 220 which is a steel angle.


Element 230 which is a steel angle for connection C-channel to C-Channel.


Element 240 which is a top extension C-channel.


Element 250 which is an I-bolt.


Element 260 which is a linear activator.


Element 265 which is a pulley wheel.


Element 270 which is a T-shaped lifting steel post.


Element 280 which is a base plate of lifting steel post.


Element 290 which is an electrical hoist.


Element 295 which is an electrical hoist support.


Element 300 which is a roof framing on top of the steel lifting C-channel.


Element 310 which is a roof sheathing.


Element 320 which is a roof truss.


Element 330 which is a floor framing on top of the steel lifting C-channel.


Element 340 which is a floor sheathing.


Element 350 which is a floor joist.


Element 400 which is a wall panel.


Element 410 which is a wall panel with window.


Element 420 which is a wall panel with door.


Element 430 which is a wall stud (wood stud or steel stud).


Element 500 which is a wall first piece of top plate.


Element 510 which is a second piece of the double top plate.


Element 520 which is a plywood extension above second piece of wall double top plate.


Element 530 which is a screw for tie to wall first piece of top plate.


Element 540 which is a screw or group of screws at top of wall panel.


Element 550 which is a screw or group of screws at bottom of wall panel.


Element 560 which is a header.


Element 570 which is a windowsill plate.


Element 580 which is a pre-drilled hole.


Element 590 which is a sill plate.


The modular multi-story building construction system of the present invention redefines the process of constructing sturdy, efficient, and customizable buildings with unprecedented ease. Designed to streamline assembly and installation, this system incorporates a range of components that work harmoniously to create robust structures while requiring only two adult persons for handling. Key elements of this system include the modular panels, lifting apparatus, floor elements, and roof components.


Modular Panels: At the heart of this construction system are a variety of modular panels, each carefully engineered for ease of handling and efficient assembly. These panels feature durable materials such as high-strength steel and advanced composites, ensuring structural integrity and longevity. Among these panels, the “first panel” acts as a foundational element for the entire structure. The panels are designed with interlocking mechanisms, eliminating the need for complex tools and simplifying the assembly process. Their precision manufacturing guarantees accurate alignment, reducing errors during installation.


Lifting Apparatus: Facilitating the vertical assembly of the building, the lifting apparatus consists of two steel posts strategically placed to optimize lifting positions. These steel posts are designed to withstand heavy loads and are equipped with secure fastening mechanisms to safely hoist and position the panels. This apparatus allows for controlled and safe lifting, minimizing the risk associated with manual lifting methods.


Floor Elements: The system incorporates a range of floor elements, each contributing to the structural integrity and functionality of the building. The “first floor element” boasts a concrete slab, providing a solid foundation for the structure. These floor elements are pre-fabricated to precise specifications, ensuring compatibility with the modular panels. The assembly process involves secure attachment of the floor elements to the panel framework, resulting in a sturdy and level foundation for the subsequent stories.


Roof Components: Completing the construction, the roof is designed with efficiency and durability in mind. A central feature of the roof is the steel “C” shaped beam, which is engineered to be supported by the concrete slab of the top floor. This beam's unique shape offers optimal load distribution while minimizing weight. The roof components, including weatherproofing and insulation layers, are seamlessly integrated with the modular panel system, ensuring a watertight and thermally efficient enclosure.


Advantages of the Modular Multi-Story Building Construction System Overall Include:

Ease of Assembly: The system's modular panels and interlocking mechanisms simplify the assembly process, reducing the need for specialized skills and tools.


Two-Person Installation: The system's design enables a two-person team to effectively handle the components, significantly reducing labor requirements.


Structural Integrity: High-quality materials and precision engineering result in sturdy and reliable buildings capable of withstanding various environmental conditions.


Customization: The modular nature of the system allows for versatile building designs and layouts to suit different needs.


Time and Cost Efficiency: Streamlined assembly, reduced labor, and efficient component integration lead to shorter construction timelines and cost savings.


Safety: The lifting apparatus and interlocking panels prioritize worker safety by minimizing the risk of accidents during construction.


Sustainability: The modular approach supports reduced waste and efficient resource utilization.


The modular multi-story building construction system of the present invention revolutionizes traditional construction methods. By combining modular panels, a purpose-designed lifting apparatus, carefully crafted floor elements, and innovative roof components, this system delivers rapid and efficient building assembly while maintaining structural integrity, safety, and adaptability.


The advanced lifting apparatus outlined below represents a pivotal component of modern construction systems, designed to facilitate the safe and efficient vertical assembly of modular construction elements. Incorporating innovative features such as a T-shaped lifting post, pulleys, linear activators, and a hoist, this apparatus redefines the way in which construction materials are handled and positioned, ultimately streamlining the construction process.


T-Shaped Lifting Post: At the core of this lifting apparatus is the first T-shaped lifting post. Fabricated from high-strength steel, this post is engineered to withstand heavy loads while maintaining stability. Its distinctive T-shaped configuration provides enhanced structural integrity, distributing weight evenly and minimizing the risk of swaying during lifting operations. The post's design features a solid vertical stem and a horizontal crossbar, creating a stable platform for lifting operations.


Pulleys: The first pulley is strategically mounted atop the horizontal crossbar of the T-shaped lifting post. This pulley acts as a guide for the lifting cable, ensuring smooth movement and reducing friction during lifting. The pulley's placement optimizes the angle of the lifting cable, enhancing lifting efficiency and minimizing wear on the cable itself.


Linear Activators: Two essential components of the lifting apparatus are the first and second linear activators. These activators are ingeniously integrated into the lifting post, contributing to the controlled and balanced movement of the modular construction elements. The activators are equipped with adjustable mechanisms that allow precise alignment with the modular elements, guaranteeing a secure and even lift.


Hoist with Lifting Cable: The hoist, a mechanical device specifically designed for heavy lifting, is an integral part of the apparatus. The hoist is securely affixed to the bottom end of the first T-shaped lifting post. Attached to the hoist is a lifting cable, a durable and load-bearing steel cable engineered for robustness and reliability. This cable is wound around the pulley mounted at the top of the post.


Apparatus Operation: When the lifting apparatus is activated, the hoist's motor engages, causing the lifting cable to unwind from the drum. As the cable descends, it passes through the pulley and the linear activators, which guide the cable's path and ensure the modular construction elements are lifted in a controlled and synchronized manner. The T-shaped lifting post's stable design, in conjunction with the pulleys and linear activators, guarantees a smooth and precise lifting operation.


Advantages of the Lifting System of the Present Invention Include:

Stability and Control: The T-shaped lifting post's design, combined with pulleys and linear activators, ensures stable and controlled lifting operations.


Efficiency: The pulleys and linear activators minimize friction and ensure even distribution of weight, enhancing lifting efficiency.


Safety: The apparatus's integrated design and controlled lifting mechanism prioritize the safety of workers and the structural integrity of the construction elements.


Versatility: The apparatus is adaptable to various modular construction elements, enabling flexible usage across different projects.


Durability: High-quality materials and precision engineering result in a durable and long-lasting lifting apparatus.


Time and Labor Savings: The apparatus streamlines the lifting process, reducing the need for extensive manual labor and expediting construction timelines.


In conclusion, the advanced lifting apparatus detailed here represents a transformative leap in construction technology. By incorporating a T-shaped lifting post, pulleys, linear activators, and a hoist with a lifting cable, this apparatus redefines the lifting and positioning of modular construction elements, offering enhanced safety, efficiency, and precision in the construction process.


The present invention is designed and suitable for a single story lift (roof lift) using steel posts for elevating the roof above the floor. There is hoist comprising a “V” shaped grooved wheel for raising or lowering the structures with a hoist (winch) and pulley system up the steel post to the requisite height. There is a steel channel for elevating the roof, with an anchor bolt layout with steel angle template where the steel template and footing for the steel post are easily identified.


The trusses of the present invention are fabricated with extra vertical web members for structural strength and supporting strength. The steel c-channel for elevating the roof is unique and enables the present invention to have simpler connectivity and operational installation stability.


Top plate of the panel is offset for assembling to the truss. The panels are designed with partially pre-installed screws for tie into top plate from bottom. Panel is designed with pre-drilled holes for anchor bolts and electrical wiring. Plywood sheathing is securely fastened onto the studs. Window and door openings are framed to accommodate on-site installation. The panels are partially installed with screws for connecting panel to panel and attaching them to the top plate. Each panel, along with the anchor bolt jag, is shipped to the job site.


The panels of the present invention include pre-drilled holes for electrical and communications lines. With the panels of the present invention there are partially install screws for panel to panel connection ties. Partially installed means only partially screwed into position.


The present invention includes the Department of State Architect (DSA) in the inspection process. While Building & Safety Officials inspect commercial buildings, hotels and housing within the city's jurisdiction, the Department of State Architect deals with school projects from K to 12 grade and junior college.


In an embodiment of the present invention there is a modular multi-story construction system having structural components and connections exposed for inspection by building and safety officials and/or by Department of State Architect, comprising a lifting apparatus having 2-4 positions, a plurality of floor elements, a plurality of side panels, and a roof.


In an embodiment of the present invention there is a modular multi-story construction system wherein prefabricated wall panels and meticulous planning results in a streamlined and efficient construction timeline, while ensuring compliance with building codes and thus engineer approved.


In an embodiment of the present invention there is a modular multi-story construction system wherein a lifting apparatus configured to lift the roof/floors having four steel post, v-grooved wheel to raise and lower, hoist configured for allowing the wall panels to be easily tilted into place and securely fastened together.


In an embodiment of the present invention there is a modular multi-story construction system having structural components and connections exposed for inspection by building and safety officials comprising a lifting apparatus having at least two steel posts configured in lifting positions, a plurality of floor elements one of said plurality of floor elements being a first floor element, a plurality of side panels one of said plurality of side panels being a first side panel, and, a roof having at least one steel “C” shaped beam configured to be supported from a concrete slab.


In an embodiment of the present invention there is a for an L-shaped building/structure, there are 8 steel posts used for lifting the next story or roof into place.


According to a preferred embodiment, there is modular multi-story building construction system comprising a plurality of panels one of said plurality of panels being a first panel all configured for an easily manageable assembly and/or an installation by two adult persons, a lifting apparatus having at least two steel posts configured in lifting positions, a plurality of floor elements one of said plurality of floor elements being a first floor element having a concrete slab, and a roof having at least one steel “C” shaped beam configured to be supported from said concrete slab.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said plurality of panels are configured having a weight less than sixty kilograms.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said plurality of panels are configured having a weight less than one hundred twenty kilograms.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said plurality of panels are configured to ensure structural components and/or connections are visually exposed for inspection by building and safety officials.


According to an alternate embodiment, there is a modular multi-story building construction system comprising an anchor bolt jig system configured to eliminate common on-site errors and omissions wherein said plurality of panels are configured with pre-drilled holes for anchor bolts and electrical wiring, wherein a plywood sheathing is configured fastened onto a plurality of studs one of said plurality of studs being a first stud, and a window opening and/or a door opening are framed configured to accommodate an on-site installation of a window and/or a door, and said plurality of panels are configured with screws partially installed for connecting panels to each other and attaching them to a top-plate.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said plurality of panels are configured in visually inspectable compliance with building codes and/or are engineer approved.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said lifting apparatus is configured to lift said plurality of floor elements and/or said roof and wherein said steel posts further comprise v-shaped grooves with wheels to raise, lower, and hoist configured for allowing a wall panel to be easily tilted into place and securely fastened together.


According to an alternate embodiment, there is a modular multi-story building construction system configured for two-person construction of a one-story building on a property.


According to an alternate embodiment, there is a modular multi-story building construction system configured for two-person construction of a two-story building on a property.


According to an alternate embodiment, there is a modular multi-story building construction system configured for two-person construction of a three-story building on a property.


According to an alternate embodiment, there is a modular multi-story building construction system configured for two-person construction of a four to seven-story building on a property.


According to an alternate embodiment, there is a modular multi-story building construction system wherein said first panel further comprises a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof wherein said upper top-plate is omitted from a fabrication of a modular construction panel, a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, and a lower top-plate operationally connected to said panel configured wherein said upper top-plate and said lower top-plate glide into an alignment when connected.


According to a preferred embodiment, there is a lifting apparatus comprising a first T-shaped lifting post having at least a first pulley, at least a first and second linear activator, and a hoist having a lifting cable attached to a bottom end of said first T-shaped lifting post configured to lift modular construction elements.


According to an alternate embodiment, there is a lifting apparatus further comprising at least a second pulley configured to lift modular construction elements.


According to an alternate embodiment, there is a lifting apparatus further comprising a plurality of T-shaped lifting posts one of said plurality of T-shaped lifting posts being said first T-shaped lifting post wherein each of said plurality of T-shaped lifting posts is outfitted and configured identical to said first T-shaped lifting post.


According to a preferred embodiment, there is a modular construction panel comprising a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof wherein said upper top-plate is omitted from a fabrication of said modular construction panel, an anchor bolt jig system comprising a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, and a lower top-plate operationally connected to said panel configured wherein said upper top-plate of a first modular construction panel and said lower top-plate of a second modular construction panel glide into an alignment when connected.


According to an alternate embodiment, there is a modular construction panel wherein said second modular construction panel is a first roof.


According to an alternate embodiment, there is a modular construction panel wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.


According to an alternate embodiment, there is a modular construction panel wherein said panel is configured in visually inspectable compliance with building codes and/or is engineer approved.


The invention has been described by way of examples only. Therefore, the foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the claims.


Although the invention has been explained in relation to various embodiments, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention.

Claims
  • 1. A modular multi-story building construction system for use by a pair of adult persons to build a housing structure comprising a plurality of panels, two of said plurality of panels being a first panel and a second panel configured for an assembly and/or an installation by said pair of adult persons,a lifting apparatus having at least a first steel post and a second steel post configured for lifting said plurality of panels from opposing corners of an existing foundation,a plurality of floor elements, one of said plurality of floor elements being a first floor element having a concrete slab, anda roof having at least a first steel “C” shaped beam configured for creating a second floor or a roof which is supported from said concrete slab by said plurality of panels.
  • 2. The modular multi-story building construction system of claim 1 wherein said plurality of panels are configured having a weight less than sixty kilograms for assembly and/or installation by said pair of adult persons.
  • 3. The modular multi-story building construction system of claim 1 wherein said plurality of panels are configured having a weight less than one hundred twenty kilograms for assembly and/or installation by said pair of adult persons.
  • 4. The modular multi-story building construction system of claim 1 wherein said plurality of panels are configured ensuring all structural components and/or connections are visually exposed for construction and/or safety inspection by building and safety officials.
  • 5. The modular multi-story building construction system of claim 1 comprising an anchor bolt jig system configured to eliminate common on-site errors and omissions wherein said plurality of panels are configured with pre-drilled holes for anchor bolts and electrical wiring, wherein a plywood sheathing is configured fastened onto a plurality of studs, two of said plurality of studs being a first stud and a second stud, and optionally a window opening and/or a door opening are framed configured to accommodate an on-site installation of a window and/or a door, andsaid plurality of panels are configured with a plurality of screws partially installed for connecting said plurality of panels to each other and attaching them to a top-plate.
  • 6. The modular multi-story building construction system of claim 5 wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site for assembly and/or installation by said pair of adult persons.
  • 7. The modular multi-story building construction system of claim 4 wherein said plurality of panels comprise engineer approval and are configured to enable a visual inspection for construction compliance to ensure compliance with a building code.
  • 8. The modular multi-story building construction system of claim 1 wherein said steel posts further comprise a v-shaped groove having wheels therein to raise, lower, and hoist a panel holding said panel in place to be easily tilted into a location and securely fastened.
  • 9. The modular multi-story building construction system of claim 1 configured for a two-person construction of a one-story dwelling on a property.
  • 10. The modular multi-story building construction system of claim 1 configured for a two-person construction of a two-story dwelling on a property.
  • 11. The modular multi-story building construction system of claim 1 configured for a two-person construction of a three-story dwelling on a property.
  • 12. The modular multi-story building construction system of claim 1 configured for a two-person construction of a four to seven-story dwelling on a property.
  • 13. The modular multi-story building construction system of claim 1 wherein said plurality of panels further comprises an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof,a plurality of pre-drilled holes through said plurality of panels wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, anda lower top-plate operationally connected to said plurality of panels configured wherein said upper top-plate and said lower top-plate glide into an alignment when connected.
  • 14. The modular multi-story building construction system of claim 1 wherein said lifting apparatus comprises a first T-shaped lifting post having a first pulley operationally attached to a top of said first T-shaped lifting post with a lifting cable functionally attached to a hoist that is connectively attached to a bottom of said first T-shaped lifting post wherein said lifting cable is configured to lift a modular construction element, and said hoist is functionally attached to a first linear activator and a second linear activator configured to operate said hoist.
  • 15. The modular multi-story building construction system of claim 14 further comprising at least a second pulley configured to lift said modular construction element.
  • 16. The modular multi-story building construction system of claim 14 further comprising a plurality of T-shaped lifting posts, two of said plurality of T-shaped lifting posts being said first T-shaped lifting post and a second T-shaped lifting post wherein each of said plurality of T-shaped lifting posts comprises a T-shaped lifting post that is outfitted and configured identical to said first T-shaped lifting post.
  • 17. The modular multi-story building construction system of claim 1 wherein one of said plurality of panels is a modular construction panel comprising a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof,an anchor bolt jig system comprising a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, anda lower top-plate operationally connected to said panelconfigured wherein said upper top-plate of a first modular construction panel and said lower top-plate of a second modular construction panel glide into an alignment when connected.
  • 18. The modular multi-story building construction system of claim 17 wherein said second modular construction panel is a roof.
  • 19. The modular multi-story building construction system of claim 17 wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.
  • 20. The modular multi-story building construction system of claim 17 wherein said panel comprises engineer approval and is configured to enable a visual construction compliance inspection to ensure a compliance with a building code.
  • 21. A modular multi-story building construction system for use by a pair of adult persons to build a housing structure comprising a plurality of panels, two of said plurality of panels being a first panel and a second panel configured for an assembly and/or an installation by said pair of adult persons,a lifting apparatus having at least a first steel post and a second steel post configured for lifting said plurality of panels from opposing corners of an existing foundation,a plurality of floor elements, one of said plurality of floor elements being a first floor element having a concrete slab,a roof having at least a first steel “C” shaped beam configured for creating a second floor or a roof which is supported from said concrete slab by said plurality of panels, andan anchor bolt jig system configured to eliminate common on-site errors and omissions wherein said plurality of panels are configured with pre-drilled holes for anchor bolts and electrical wiring,wherein a plywood sheathing is configured fastened onto a plurality of studs, two of said plurality of studs being a first stud and a second stud, and optionally a window opening and/or a door opening are framed configured to accommodate an on-site installation of a window and/or a door, andsaid plurality of panels are configured with a plurality of screws partially installed for connecting said plurality of panels to each other and attaching them to a top-plate.
  • 22. The modular multi-story building construction system of claim 21 wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site for assembly and/or installation by said pair of adult persons.
  • 23. A modular multi-story building construction system for use by a pair of adult persons to build a housing structure comprising a plurality of panels, two of said plurality of panels being a first panel and a second panel configured for an assembly and/or an installation by said pair of adult persons,a lifting apparatus having at least a first steel post and a second steel post configured for lifting said plurality of panels from opposing corners of an existing foundation,a plurality of floor elements, one of said plurality of floor elements being a first floor element having a concrete slab, anda roof having at least a first steel “C” shaped beam configured for creating a second floor or a roof which is supported from said concrete slab by said plurality of panelswherein said steel posts further comprise a v-shaped groove having wheels therein to raise, lower, and hoist a panel holding said panel in place to be easily tilted into a location and securely fastened.
  • 24. A modular multi-story building construction system for use by a pair of adult persons to build a housing structure comprising a plurality of panels, two of said plurality of panels being a first panel and a second panel configured for an assembly and/or an installation by said pair of adult persons,a lifting apparatus having at least a first steel post and a second steel post configured for lifting said plurality of panels from opposing corners of an existing foundation,a plurality of floor elements, one of said plurality of floor elements being a first floor element having a concrete slab, anda roof having at least a first steel “C” shaped beam configured for creating a second floor or a roof which is supported from said concrete slab by said plurality of panels,wherein said plurality of panels further comprisesan upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof,a plurality of pre-drilled holes through said plurality of panels wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, anda lower top-plate operationally connected to said plurality of panels configured wherein said upper top-plate and said lower top-plate glide into an alignment when connected.
  • 25. A modular multi-story building construction system for use by a pair of adult persons to build a housing structure comprising a plurality of panels, two of said plurality of panels being a first panel and a second panel configured for an assembly and/or an installation by said pair of adult persons,a lifting apparatus having at least a first steel post and a second steel post configured for lifting said plurality of panels from opposing corners of an existing foundation,a plurality of floor elements, one of said plurality of floor elements being a first floor element having a concrete slab, anda roof having at least a first steel “C” shaped beam configured for creating a second floor or a roof which is supported from said concrete slab by said plurality of panels,wherein one of said plurality of panels is a modular construction panel comprising a panel having an upper top-plate configured for an ease of alignment during a lifting and/or a tilting and for a fastening to an attaching platform and/or a roof,an anchor bolt jig system comprising a plurality of pre-drilled holes through said panel wherein said plurality of pre-drilled holes comprises at least a first pre-drilled hole and a second pre-drilled hole configured for operational placement of a plurality of anchor bolts comprising at least a first anchor bolt and a second anchor bolt and/or an electrical wiring, anda lower top-plate operationally connected to said panelconfigured wherein said upper top-plate of a first modular construction panel and said lower top-plate of a second modular construction panel glide into an alignment when connected.
  • 26. The modular multi-story building construction system of claim 25 wherein said second modular construction panel is a roof.
  • 27. The modular multi-story building construction system of claim 25 wherein said anchor bolt jig system is configured for assembly/installation/inspection and shipment to a job site.
  • 28. The modular multi-story building construction system of claim 25 wherein said panel comprises engineer approval and is configured to enable a visual construction compliance inspection to ensure a compliance with a building code.
PCT Information
Filing Document Filing Date Country Kind
PCT/US2023/073307 9/1/2023 WO