The presently disclosed technologies are directed to the field of barbecue grills, and more particularly to a modular, composite, partially prefabricated construction incorporating an outdoor grill and related outdoor kitchen components.
Outdoor grills and their support structures are well known in the art, and have taken a variety of configurations in the past. Some of the construction materials and arrangements in the prior art, and their inherent problems include:
Wood Construction has been used for centuries in many structural applications. Nevertheless, wood leads to a list of problems and issues. Sometimes even when pressure treated, wood can eventually decay. Wood is often attacked and occupied or eaten by insects such as termites, carpenter ants, carpenter bees, or by rodents such as mice, rats, squirrels, or other vermin. Wood can warp along the grain or across the grain or twist in a helical manner. Wood structures can leak rainwater, resulting in a wet interior space that is completely unusable. Wood is flammable, and can catch on fire and burn, especially adjacent a grill with open flame burners. The cost includes the time to cut and mill joints, assemble the frame, and cover with paneling. A finish is then applied. Fireproof skirts are needed around appliances.
Steel construction is also commonly employed. However, it will rust when exposed to salt air, or consistent moisture or humid air. Steel does not provide sealed and finished interiors. Steel framing typically requires an inexpensive tile backer panel attached to the framing. The panel absorbs moisture, is non-structural, lacking strength, stiffness, and in many cases is brittle. Most finishes when applied, wick moisture into the structure. The backer panels degrade and crumble with moisture. The steel framed interiors are unusable and non-functional. Steel framing systems are typically more costly than competing construction methods.
Block or masonry construction was available before tile backer panels. The block required a typical large footing to support the weight. Blocks were built up by a skilled mason. The outer surface was either coated with stucco or stone. While it is strong and durable, block has a number of inherent issues. The structure easily absorbs moisture, making the inside spaces damp and moldy. The blocks are large and heavy. The inside spaces are small, limiting storage. It is difficult to run electric wiring, and gas piping through the concrete. Block is also the most expensive of all the systems, as much as $800-$1,000 per foot.
Accordingly, there is a need to provide a modular outdoor kitchen that is impervious to attack by insects, rodents, or other vermin.
There is a further need to provide a modular outdoor kitchen of the type described and that will not decay, warp, leak rainwater, or catch on fire.
There is a yet further need to provide a modular outdoor kitchen of the type described and that will not rust or crumble with moisture, or become damp and moldy.
There is a still further need to provide a modular outdoor kitchen of the type described and that does not require great skill to assemble.
There is another need to provide a modular outdoor kitchen of the type described and that has space for storage, and to run electric wiring and gas piping.
There is yet another need to provide a modular outdoor kitchen of the type described and that can be pre-cut and partially pre-assembled in a shop, so as to save time in the field, and to ensure a precise fit and finish.
In one aspect, a base has a front aspect 53 and a rear aspect 55. The base extends between first 65 and second 67 opposite ends, and between a lower surface 94 adjacent the ground and an upper surface 95 disposed above the lower surface.
The base comprises a plurality of frame subassemblies 52. Each frame subassembly 52 extends between a front aspect 69 and a rear aspect 71. Each frame subassembly 52 extends between a lower end 77 adjacent the ground and an upper end 79 disposed above the lower end 77.
Each frame subassembly 52 includes a first inner panel 59, and a second inner panel 60 parallel to the first inner panel 59 and spaced apart therefrom. A front frame strip 56 extends upright between the first inner panel 59 and the second inner panel 60 at the front aspect 69. A rear frame strip 57 extends upright between the first inner panel 59 and the second inner panel 60 at the rear aspect.
A top strip 82 extends transversely between the first inner panel 59 and the second inner panel 60 and extends between the front aspect 69 and the rear aspect 71, and is disposed at the upper end 79. A bottom strip 84 extends transversely between the first inner panel 59 and the second inner panel 60, and between the front aspect 69 and the rear aspect 71, and is disposed at the lower end.
A leveling foot 92 is disposed adjacent the front aspect 69, and another leveling foot 92 is disposed adjacent the rear aspect 71. Each leveling foot 92 is threadably mounted in the bottom strip 84 for selective adjustment of the frame subassembly 52 upward and downward, so as to level the frame subassembly 52. An access tube 86 extends upright between the top strip 82 and the bottom strip 84 adjacent the front aspect 69. Another access tube 86 extends upright between the top strip 82 and the bottom strip 84 adjacent the rear aspect 71. Each one of the access tubes 86 is aligned with a leveling foot 92. Each access tube receives an elongated adjusting tool 110, and guides the tool 110 into engagement with the leveling foot 92. This allows leveling the frame subassembly 52 from the upper end 79. In this manner, the frame subassembly 52 can be leveled from above with the installer standing upright.
A front panel 64 is attached to the base 51 at the base front aspect 53. The front panel 64 extends between the base lower surface 94 and the base upper surface 95. The front panel 64 extends between the first 65 and second 67 opposite ends.
A rear panel 66 is attached to the base 51 at the base rear aspect 55. The rear panel 66 extends between the base lower surface 94 and the base upper surface 95. The rear panel 66 extends between the first 65 and second 67 opposite ends.
A counter top 70 is disposed on the base upper surface 95. The counter top 70 extends between the first 65 and second 67 opposite ends and between the front aspect 53 and the rear aspect 55.
At least one cooking apparatus 73 is disposed adjacent the counter top 70.
Typically, the cooking apparatus 73 includes a main grill 74 and a smaller auxiliary grill 76. The cooking apparatus is selected from the group consisting of: a natural gas grill, a propane gas grill, an electric stove, and a microwave oven.
In
At least one grease control panel 104 is disposed beneath the at least one cooking apparatus, so as to capture and contain grease.
At least one shelf panel 98 is disposed between adjacent frame subassemblies 52, and adjacent the base lower surface 94.
A refrigerator 78 is disposed in the base 51. The refrigerator 78 is adapted for access through the front panel 64.
As depicted in
In another aspect, a method is disclosed for constructing a modular outdoor kitchen 50. The method comprises extending a base between first and second opposite ends, and between a lower surface adjacent the ground and an upper surface disposed above the lower end.
Extending a frame subassembly 52 between a front aspect 69 and a rear aspect 71, and between a lower end 77 adjacent the ground and an upper end 79 disposed above the lower end 77.
Supporting the base 51 with a plurality of frame subassemblies 52.
Threadably mounting a leveling foot 92 in the frame subassembly 52 adjacent the front aspect 69 at the lower end 77. Threadably mounting a leveling foot 92 in the frame subassembly 52 adjacent the rear aspect 71 at the lower end 77.
Selectively adjusting the frame subassembly 52 upward and downward with the leveling foot 92, so as to level the frame subassembly 52.
Extending an access tube 86 upright between a top strip 82 and a bottom strip 84 of the frame subassembly 52 adjacent the front aspect 59. Extending an access tube 86 upright between a top strip 82 and a bottom strip 84 of the frame subassembly 52 adjacent the rear aspect 71.
Aligning each one of the access tubes 86 with the leveling foot 92.
Receiving an elongated adjusting tool 110 in each access tube 86 and guiding the tool into engagement with the leveling foot 92, so as to allow leveling the frame subassembly 52 from the upper end 79.
Extending a front panel 64 between the base lower surface 94 and the base upper surface 95, and extending the front panel 64 between the base first 65 and second 67 opposite ends at the base front aspect 53.
Extending a rear panel 66 between the base lower surface 94 and the base upper surface 95, and extending the rear panel 66 between the base first 65 and second 67 opposite ends at the base rear aspect 55.
Extending a counter top 70 on the base upper surface 95 between the first 65 and second 67 opposite ends and between the front aspect 53 and the rear aspect 55.
Mounting at least one cooking apparatus 73 in the base 51 adjacent the counter top 70.
Mounting a water control panel 100 beneath the cooking apparatus 73, and directing water away from the base 51 with the water control panel 100.
Mounting a grease control panel 104 beneath the cooking apparatus 73, and capturing and containing grease with the grease control panel 104.
Mounting a shelf panel 98 between adjacent frame subassemblies 52 and adjacent the base lower surface 94.
Mounting a refrigerator 78 in the base 51 through the front panel 64.
Attaching a decorative outer panel 96 to the base 51 on one or more of: the front aspect 53, the rear aspect 55, the first opposite end 65, and the second opposite end 67.
These and other aspects, objectives, features, and advantages of the disclosed technologies will become apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.
A more complete understanding of the present invention may be obtained from consideration of the following description in conjunction with the drawing, in which:
It should be noted that the drawings herein are not to scale.
Describing now in further detail these exemplary embodiments with reference to the figures as described above, a modular outdoor kitchen 50 is shown in
A base has a front aspect 53 and a rear aspect 55. The base extends between first 65 and second 67 opposite ends, and between a lower surface 94 adjacent the ground and an upper surface 95 disposed above the lower surface.
The base comprises a plurality of frame subassemblies 52. Each frame subassembly 52 extends between a front aspect 69 and a rear aspect 71. Each frame subassembly 52 extends between a lower end 77 adjacent the ground and an upper end 79 disposed above the lower end 77.
Each frame subassembly 52 includes a first inner panel 59, and a second inner panel 60 parallel to the first inner panel 59 and spaced apart therefrom. A front frame strip 56 extends upright between the first inner panel 59 and the second inner panel 60 at the front aspect 69. A rear frame strip 57 extends upright between the first inner panel 59 and the second inner panel 60 at the rear aspect.
A top strip 82 extends transversely between the first inner panel 59 and the second inner panel 60 and extends between the front aspect 69 and the rear aspect 71, and is disposed at the upper end 79. A bottom strip 84 extends transversely between the first inner panel 59 and the second inner panel 60, and between the front aspect 69 and the rear aspect 71, and is disposed at the lower end.
A leveling foot 92 is disposed adjacent the front aspect 69, and another leveling foot 92 is disposed adjacent the rear aspect 71. Each leveling foot 92 is threadably mounted in the bottom strip 84 for selective adjustment of the frame subassembly 52 upward and downward, so as to level the frame subassembly 52. An access tube 86 extends upright between the top strip 82 and the bottom strip 84 adjacent the front aspect 69. Another access tube 86 extends upright between the top strip 82 and the bottom strip 84 adjacent the rear aspect 71. Each one of the access tubes 86 is aligned with a leveling foot 92. Each access tube receives an elongated adjusting tool 110, and guides the tool 110 into engagement with the leveling foot 92. This allows leveling the frame subassembly 52 from the upper end 79. In this manner, the frame subassembly 52 can be leveled from above with the installer standing upright.
A front panel 64 is attached to the base 51 at the base front aspect 53. The front panel 64 extends between the base lower surface 94 and the base upper surface 95. The front panel 64 extends between the first 65 and second 67 opposite ends.
A rear panel 66 is attached to the base 51 at the base rear aspect 55. The rear panel 66 extends between the base lower surface 94 and the base upper surface 95. The rear panel 66 extends between the first 65 and second 67 opposite ends.
A counter top 70 is disposed on the base upper surface 95. The counter top 70 extends between the first 65 and second 67 opposite ends and between the front aspect 53 and the rear aspect 55.
At least one cooking apparatus 73 is disposed adjacent the counter top 70.
Typically, the cooking apparatus 73 includes a main grill 74 and a smaller auxiliary grill 76. The cooking apparatus is selected from the group consisting of: a natural gas grill, a propane gas grill, an electric stove, and a microwave oven.
In
At least one grease control panel 104 is disposed beneath the at least one cooking apparatus, so as to capture and contain grease.
At least one shelf panel 98 is disposed between adjacent frame subassemblies 52, and adjacent the base lower surface 94.
A refrigerator 78 is disposed in the base 51. The refrigerator 78 is adapted for access through the front panel 64.
As depicted in
The leveling foot 92 further comprises a bushing 88 having female threads. The bushing 88 is fixedly mounted in the bottom strip 84. A threaded shaft 90 is rotatably attached to the leveling foot 92, and is threaded into the bushing 88. The threaded shaft 90 is adapted to drivingly engage the adjusting tool 110. In this manner, the bushing 88 moves up and down, thereby adjusting the frame subassembly 52 up and down.
As illustrated in
As shown in
A method is disclosed for constructing a modular outdoor kitchen 50. The method comprises extending a base between first and second opposite ends, and between a lower surface adjacent the ground and an upper surface disposed above the lower end.
Extending a frame subassembly 52 between a front aspect 69 and a rear aspect 71, and between a lower end 77 adjacent the ground and an upper end 79 disposed above the lower end 77.
Supporting the base 51 with a plurality of frame subassemblies 52.
Threadably mounting a leveling foot 92 in the frame subassembly 52 adjacent the front aspect 69 at the lower end 77. Threadably mounting a leveling foot 92 in the frame subassembly 52 adjacent the rear aspect 71 at the lower end 77.
Selectively adjusting the frame subassembly 52 upward and downward with the leveling foot 92, so as to level the frame subassembly 52.
Extending an access tube 86 upright between a top strip 82 and a bottom strip 84 of the frame subassembly 52 adjacent the front aspect 59. Extending an access tube 86 upright between a top strip 82 and a bottom strip 84 of the frame subassembly 52 adjacent the rear aspect 71.
Aligning each one of the access tubes 86 with the leveling foot 92.
Receiving an elongated adjusting tool 110 in each access tube 86 and guiding the tool into engagement with the leveling foot 92, so as to allow leveling the frame subassembly 52 from the upper end 79.
Extending a front panel 64 between the base lower surface 94 and the base upper surface 95, and extending the front panel 64 between the base first 65 and second 67 opposite ends at the base front aspect 53.
Extending a rear panel 66 between the base lower surface 94 and the base upper surface 95, and extending the rear panel 66 between the base first 65 and second 67 opposite ends at the base rear aspect 55.
Extending a counter top 70 on the base upper surface 95 between the first 65 and second 67 opposite ends and between the front aspect 53 and the rear aspect 55.
Mounting at least one cooking apparatus 73 in the base 51 adjacent the counter top 70.
Mounting a water control panel 100 beneath the cooking apparatus 73, and directing water away from the base 51 with the water control panel 100.
Mounting a grease control panel 104 beneath the cooking apparatus 73, and capturing and containing grease with the grease control panel 104.
Mounting a shelf panel 98 between adjacent frame subassemblies 52 and adjacent the base lower surface 94.
Mounting a refrigerator 78 in the base 51 through the front panel 64.
Attaching a decorative outer panel 96 to the base 51 on one or more of: the front aspect 53, the rear aspect 55, the first opposite end 65, and the second opposite end 67.
Fixedly mounting a bushing 88 having female threads in the bottom strip 84. Rotatably attaching a threaded shaft 90 to the leveling foot 92 and threading the shaft 90 into the bushing 88. Adapting the threaded shaft 90 for drivingly engaging the adjusting tool 110. Allowing movement of the bushing 88 up and down, and adjusting the frame subassembly 52 up and down with the adjusting tool 110.
Selecting the cooking apparatus 73 from the group consisting of: a natural gas grill, a propane gas grill, an electric stove, and a microwave oven.
Finishing the decorative outer panel 96 to resemble natural stone or tile or wood. Selecting the outer panel material from the group consisting of: stone-based material, cement-based material, ceramic, thermoset polymer resins, thermoplastic polymer resins, fiberglass, and wood.
It will be appreciated that variants of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
U.S. provisional patent application No. 63/622,072, filed on Jan. 18, 2024, entitled “Modular Outdoor Grill” and assigned to the assignee hereof is incorporated in its entirety for the teachings therein. The benefit of the filing date of the provisional application is hereby claimed.
Number | Date | Country | |
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63622072 | Jan 2024 | US |