Claims
- 1. A modular portable stage system comprising:
- a plurality of modular deck panels;
- at least four modular vertical supports;
- at least five modular horizontal members, at least four of the horizontal members connecting between at least two of the vertical supports and at least one of the horizontal members connecting only between two other horizontal members; and
- at least ten universal connector means, each of at least eight of the universal connector means for detachably coupling one of the vertical supports to one of the horizontal members in a slidably interlocking manner and each of at least two of the universal connector means for detachably coupling two of the horizontal members together in a slidably interlocking manner,
- such that a frame support structure for the portion of the modular portable stage system is assembled by slidably interlocking together the vertical supports and the horizontal members using the universal connector means so that each deck panel will be supported on the 4 frame support structure by at least two horizontal members.
- 2. A method for assembling a modular portable stage system comprising the steps of:
- (a) selectively positioning at least four modular vertical support members according to a selectively predetermined floor plan for the portable stage system;
- (b) selectively positioning at least five modular horizontal support members according to the selectively predetermined floor plan, at least four of the horizontal support members being positioned between at least two of the vertical support members and least one of the horizontal support members being positioned only between two other horizontal support members;
- (c) utilizing at least ten universal connector mechanisms to connect the vertical support members and horizontal support members together as a frame support structure for the portable stage system without the use of any tools, at least eight of the universal connector mechanisms being utilized for detachably coupling one of the vertical support members to one of the horizontal support members in a slidably interlocking manner and at least two of the universal connector mechanisms being utilized for detachably coupling two of the horizontal support members in a slidably interlocking manner, and
- (d) supporting a plurality of modular deck panels on the frame support structure,
- such that the frame support structure is assembled by slidably interlocking together the vertical support members and the horizontal support members using the universal connector mechanisms so that each deck panel will be supported on the frame support structure by at least two horizontal support members.
- 3. A modular portable stage system comprising:
- a plurality of modular deck panels;
- at least four modular vertical supports;
- at least four modular horizontal members support means, each of the horizontal members being connected between at least two of the vertical supports or between two other horizontal members such that the horizontal members provide direct vertical support to the deck panels; and
- at least eight universal connector means, each of the universal connector means for detachably coupling one of the vertical supports to one of the horizontal members in a slidably interlocking manner or for detachably coupling two of the horizontal members together in a slidably interlocking manner, and including:
- a male fitting permanently connected to the vertical support or the horizontal member comprised of a generally vertically-oriented convex arcuate surface and a pair of opposed engagement margins supported by a support wall, all of which are integral with and extend horizontally from the vertical support or the horizontal member; and
- a female receptor permanently connected to the horizontal member comprised of a generally vertically-oriented concave arcuate surface corresponding in shape to the generally vertically-oriented convex arcuate surface of the male fitting and a pair of opposed engagement tabs supported by a base, all of which are integral with and extend horizontally from the horizontal member,
- such that the female receptor is positioned above the male fitting and slidably interlocked onto the male fitting to create the universal connector means.
- 4. The modular portable stage system of claim 1 wherein the horizontal member is an integral component comprising:
- an upper and a lower longitudinal peripheral member;
- a load bearing support panel integrally interposed between the upper and lower longitudinal peripheral members; and
- a pair of side fittings integrally attached, one at each end, between the upper and lower longitudinal peripheral members.
- 5. The modular portable stage system of claim 1 wherein the vertical support comprises:
- a leg portion; and
- a foot portion at the lowermost end of the leg portion, the foot portion including:
- a lowermost ground engaging plate having an upwardly facing arcuate surface,
- a slide plate operably connected to the leg portion and shiftably carried along the upwardly facing arcuate surface of the ground engaging plate, and
- means for selectively positioning the slide plate relative to the ground engaging plate to allow leveling of the slide plate and the leg portion relative to the ground engaging plate.
- 6. The modular portable stage system of claim 1 wherein the vertical support comprises:
- a leg portion having a lower plate; and
- an infinite adjustment mechanism at the lowermost end of the leg portion, the infinite adjustment mechanism including:
- a threaded post threadably received within the lower plate of the leg portion and extendable and retractable relative to the leg portion when rotated, and
- gear means operably connected to the threaded post for rotating the threaded post relative to the leg portion.
- 7. The modular portable stage system of claim 1 wherein the vertical support comprises:
- a generally tubular leg portion having a plurality of generally longitudinal ribs defined around either the inner or outer longitudinal surface of the tubular leg, the ribs defining a plurality of continuous, longitudinal channels therebetween and each rib having a lower mating surface at the lowermost end of the tubular leg portion;
- an extension leg means for slidably mating with the tubular leg portion in a concentric manner and having a plurality of longitudinal rib portions defined around the opposite of the longitudinal surfaces on which the ribs are defined on the tubular leg portion for slidably engaging one or more corresponding longitudinal channels in the tubular leg portion, each rib portion having a plurality of generally vertical ribs defining a plurality of non-continuous rib sections having an upper mating surface and being separated from adjacent longitudinal rib portions by one or more longitudinally spaced apart circumferential grooves; and
- collar means for selectively rotating about the tubular leg portion and the extension leg portion,
- such that the extension leg portion can be slid upward or downward along the longitudinal channels until the lowermost end of the tubular leg portion is positioned at one of the circumferential grooves whereat the collar means can selectively rotate about the tubular leg portion so that the lower mating surface of the ribs of the tubular leg portion are supported by the upper mating surfaces of the rib sections of one of the rib portions of the extension leg portion.
- 8. The modular portable stage system of claim 1 further comprising an adjustable stairway that has an upper end that can be selectively vertically supported at a desired height and includes a plurality of steps such that the distance between a floor and the lowermost step and between each subsequent adjacent pair of steps will have equal rise/run dimensions regardless of the desired height at which the upper end is selectively positioned.
- 9. The modular portable stage system of claim 1 further comprising an adjustable ramp having one or more interlocking ramp segments that form the adjustable ramp such that there are no lowermost support posts or feet supporting the adjustable ramp between the frame support and an end of the adjustable ramp.
- 10. The modular portable stage system of claim 3 wherein each vertical support is a generally tubular member and is provided with at least four male fittings oriented about the tubular member at equally spaced intervals, and wherein the at least four male fittings define at least four respective, generally angular and equally spaced slots located around the periphery of the tubular member between adjacent male fittings.
- 11. The modular portable stage system of claim 10 wherein each vertical support further comprises at least one spacer bar adapted for insertion into the slots to provide an engagement surface for supporting the tabs of the female receptor at a desired height.
- 12. The modular portable stage system of claim 3 wherein at least one of the universal connector means further comprises:
- a shim means operably connected to the horizontal members for ensuring a tight engagement of the female receptor to the male fitting
- such that cross brace supports are not required for the frame support structure.
- 13. The modular portable stage system of claim 12 wherein the shim means is oriented such that the shim means tends to tighten and not loosen with any movement of the portable stage system.
- 14. The modular portable stage system of claim 12 wherein the shim means includes:
- an outer shim member,
- an inner shim member,
- a biasing means for biasing the outer shim member against the inner shim member, and
- actuating means for actuating and releasing the biasing means, such that a surface on the outer shim member is biased into abuttable engagement with a corresponding surface on the male fitting when the biasing means is actuated by the actuating means.
- 15. The modular portable stage system of claim 1 wherein at least two of the horizontal members are capable of spanning the length of multiple ones of the modular deck panels without requiring a vertical support at each corner of every modular deck panel.
- 16. The modular portable stage system of claim 1 wherein the plurality of modular deck panels are all of a uniform size and shape.
- 17. The modular portable stage system of claim 16 wherein the horizontal members are provided in a series of standard lengths, each of the standard lengths comprising an integer multiple of the length of one of the modular deck panels, and wherein each horizontal member that is longer than the length of one of the modular deck panels further includes a male fitting of the universal connector permanently connected along the length of the horizontal members.
- 18. The modular portable stage system of claim 16 wherein each deck panel is comprised of a reversible square of decking material having a predetermined, uniform thickness, a cladding strip permanently affixed along each of the four peripheral edges, and four corner braces permanently received at each of the four corners of the deck panel.
- 19. The modular portable stage system of claim 18 wherein each of the four corner braces is provided with a pair of adjacent, orthogonally oriented latch receiving cavities on each outwardly directed face of each corner brace, the latch receiving cavities adapted to cooperate with a deck panel locking means for securing the deck panel to the frame support structure.
- 20. The modular portable stage system of claim 1 further comprising:
- at least one vertical support extension coupler means for vertically connecting together two vertical supports using at least one of the universal connector means.
- 21. The modular portable stage system of claim 20 wherein each vertical support extension coupler means comprises:
- a vertical base;
- a pair of arms extending outwardly from the vertical base and defining a pair of female receptors for two of the universal connector means; and
- engagement means operably connected to the vertical base for ensuring a tight engagement of one of the female receptors to a male fitting on one of the two vertical supports.
- 22. The modular portable stage system of claim 21 wherein the engagement means comprises:
- a shim means operably connected to the vertical base for ensuring a tight engagement of one of the female receptors to a male fitting on one of the two vertical supports, the shim means including:
- an outer shim member;
- an inner shim member;
- a biasing means for biasing the outer shim member against the inner shim member, and
- actuating means for actuating and releasing the biasing means, such that a surface on the outer shim member is biased into abuttable engagement with a corresponding surface on the male fitting when the biasing means is actuated by the actuating means.
- 23. The modular portable stage system of claim 1 further comprising a plurality of detachable guardrail posts, each guardrail post being an integral piece and comprising:
- an uppermost extension portion having at least one rail receiving aperture; and
- a lowermost attachment portion having a generally upright engagement margin for mating with a horizontal member to support the guardrail post, the engagement margin including:
- an uppermost attachment hook that can be selectively received within a groove in an upper surface of the horizontal member, and
- a lowermost engagement assembly having biasing means for engaging a downwardly facing surface groove in a lower surface of the horizontal member.
- 24. The modular portable stage system of claim 1 wherein the frame support structure can be constructed to have different heights for different ones of the deck panels.
- 25. The modular portable stage system of claim 24 further comprising one or more floor step adapters for providing a step between adjacent deck panel of different heights, each floor step adapter comprising:
- an angled panel having:
- an upright front panel, and
- a horizontal base panel adapted to rest on a lower one of the adjacent deck panels;
- a downwardly extending rear wall having an engagement flange that can be received with a surface groove of a horizontal member supporting the lower one of the adjacent deck panels; and
- one or more upright posts fixedly connected to the front panel for engaging and supporting an upper one of the adjacent deck panels.
- 26. The modular portable stage system of claim 1 further comprising:
- a plurality of deck panel locking means for securing the deck panels to the frame support system.
- 27. A vertical support member for connecting with other like vertical support members and a plurality of horizontal support members that form a frame support structure for a stage or flooring system, the vertical support member comprising:
- a generally tubular leg portion having a plurality of generally longitudinal ribs defined around either the inner or outer longitudinal surface of the tubular leg, the ribs defining a plurality of continuous, longitudinal channels therebetween and each rib having a lower mating surface at the lowermost end of the tubular leg portion;
- an extension leg means for slidably mating with the tubular leg portion in a concentric manner and having a plurality of longitudinal rib portions defined around the opposite of the longitudinal surfaces on which the ribs are defined on the tubular leg portion for slidably engaging one or more corresponding longitudinal channels in the tubular leg portion, each rib portion having a plurality of generally vertical ribs defining a plurality of non-continuous rib section having an upper mating surface and being separated from adjacent longitudinal rib portions by at least one longitudinally spaced apart circumferential grooves; and
- collar means operably connected to the tubular leg portion for selectively rotating about the tubular leg portion and the extension leg portion,
- such that the extension leg portion can be slid upward or downward along the longitudinal channels until the lowermost end of the tubular leg portion is positioned at one of the circumferential grooves whereat the collar means can selectively rotating about the tubular leg portion so that the lower mating surface of the ribs of the tubular leg portion are supported by the upper mating surfaces of the rib sections of one of the rib portions of the extension leg portion.
- 28. The vertical support member of claim 27 further comprising:
- a foot portion at the lowermost end of the leg portion, the foot portion including:
- a lowermost ground engaging plate having an upwardly facing arcuate surface,
- a slide plate operably connected to the leg portion and shiftably carried along the upwardly facing arcuate surface of the ground engaging plate, and
- means for selectively positioning the slide plate relative to the ground engaging plate to allow leveling of the slide plate and the leg portion relative to the ground engaging plate.
- 29. The vertical support member of claims 27 further comprising:
- an infinite adjustment mechanism at the lowermost end of the leg portion, the infinite adjustment mechanism including:
- a threaded post threadably received within the lower plate of the leg portion and extendable and retractable relative to the leg portion when rotated, and
- gear means operably connected to the threaded post for rotating the threaded post relative to the leg portion.
- 30. The vertical support member of claim 29 wherein the gear means comprises:
- a first gear fixedly connected to the threaded post;
- an adjustment bit aperture defined in a foot portion at the lowermost end of the leg portion;
- an adjustment bit having:
- a proximal end for insertion into an electric drill or other apparatus for providing rotational motion thereto;
- a distal end adapted to be received in the adjustment aperture; and
- a second gear fixedly connected between the proximal end and the distal end and adapted to be gear engaged with the first gear.
- 31. A modular horizontal support member for a frame support structure of a portable stage system that when assembled can support a plurality of modular deck panels, the horizontal support member comprising:
- an upper and a lower longitudinal peripheral member;
- a load bearing support panel integrally interposed between the upper and lower longitudinal peripheral members; and
- a pair of side fittings integrally attached, one at each end, between the upper and lower longitudinal peripheral members, each side fitting presenting an exterior surface adapted to mate with a compatible fitting on a vertical support member of the portable stage system.
- 32. The horizontal support member of claim 31 wherein the horizontal support member is symmetric and reversible and the upper and the lower longitudinal peripheral member comprise a unitary piece having:
- a deck panel engaging portion including:
- an outwardly extending surface having at least two parallel surface grooves;
- an opposed pair of margin strips having at least one side groove facing the opposite direction from the surface grooves; and
- an inwardly extending surface having a support panel receiving groove for receiving the support panel; and
- an attachment portion including at least one spaced apart ribs that present a clevis groove for receiving the side fittings.
- 33. The horizontal support member of claim 31 wherein the horizontal support member is symmetric and reversible and each of the side fittings comprise a unitary piece having:
- a vertical base;
- a pair of ribs extending inwardly from the vertical base and defining a support panel receiving groove for receiving the support panel; and
- a pair of arms extending outwardly from the vertical base.
- 34. The horizontal support member of claim 31 further comprising:
- at least one side fitting spaced longitudinally along the horizontal support member for detachably coupling at least two of the horizontal support members together, each side fitting comprising a unitary piece having:
- a pair of opposed attachment flanges for fixedly attaching the side fitting to the upper and the lower longitudinal peripheral members;
- a pair of sidewalls, each sidewall extending outwardly from a corresponding one of the attachment flanges; and
- a generally vertically-oriented, convex arcuate surface and a pair of opposed engagement margins, each engagement margin supported by a corresponding sidewall.
Parent Case Info
This application is a file-wrapper-continuation of Ser. No. 07/923,733, filed Jul. 31, 1992, abandoned.
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Continuations (1)
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Number |
Date |
Country |
Parent |
923733 |
Jul 1992 |
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