This application is a U.S. National Stage Application of and claims priority to International Patent Application No. PCT/EP2014/061758, filed on Jun. 5, 2014, and entitled “MODULAR PRINT ENGINE UNIT,” which is hereby incorporated by reference in its entirety.
A media-wide array configuration for a printing apparatus, such as an inkjet printer, comprises one or several rows of nozzles that are arranged in an array that is as wide as the media to be printed. The media to be printed may be passed just once under such nozzles during a printing operation, enabling high printing speed.
For a better understanding of examples described herein, and to show more clearly how the examples may be carried into effect, reference will now be made, by way of example only, to the following drawings in which:
During use, media to be printed is moved in a media advance direction 116, which is a direction substantially orthogonal to an axis 113 on which the printhead modules 101 may be arranged (the axis 113 also referred to as a pen direction, or printhead direction, or page width direction). The media to be printed travels below or opposite the plurality of nozzles (or in front of them in a vertical printer).
The examples described herein provide a compact layout for a modular print engine unit, and provide for example a complete inkjet print engine for a large format printer. By complete it is meant that each modular print engine unit 100 is independently operable, and comprises printing fluid hardware, (for example color printing hardware, such as mechanical and electrical hardware, for X printing fluids, for example four color inks, via the printing fluid supply system), servicing hardware, error detection mechanisms, and print alignment mechanisms. It is noted that the modular print engine unit 100 may comprise other functional units if desired.
A media-wide array printing apparatus may comprise a plurality of modular print engine units 100, each of the modular print engine units 100 being independently operable
Although two rows of nozzles 103 are shown within a printing die 104 in
As can be seen from
By shaping the printhead modules 101 in this way, in an S-shaped configuration, this enables the printhead modules to be arranged in a single row of printhead modules, along the common printhead axis 113, and still obtain an overlap of the printhead modules 101 (and of the printing dies 104 within the printhead modules 101, and hence the nozzles 103 within the printing dies 104). This allows the printhead modules 101 to be mounted on a single printhead bar 115, which enables the printhead modules to be serviced and cleaned more easily, as will be explained later in the application. Furthermore, this arrangement enables the size of the device to be reduced. In other words, the S-shape of the printhead modules 101 allows the printer to have the nozzles of a print engine to be provided in a very narrow strip (referred to as a printzone), because the printhead modules can be arranged in one single row and still made to overlap one another in order to provide nozzles along the length of the modular print engine unit in a continuous manner (and for example along the width of the media-wide array printer). Without the S-shape the printhead modules would need to be staggered on different axes, for example similar to how the printing dies 104 are arranged in
In the example of
In an example of a printer apparatus application, a set of printhead modules 101 (for example comprising a set of eight S-shaped printhead modules) can be used to create a modular print engine unit with a width of about 40″. The printhead modules comprise, for example, six printing dies 104, each having four rows of nozzles (for the four different inks CMYK). The printing dies 104 can be arranged to overlap as shown, such that any discontinuity of the dies can be hidden, such that it does not produce a visible image quality (IQ) artefact. The printhead modules 101, having an S shape, can be arranged such that there is also an overlap between printhead modules. Thus, from the above, it can be seen that the S-shape of the printhead modules allows a printer apparatus to have all the nozzles in arranged in a narrow strip (printzone).
The modular print engine unit 100 may further comprise a printhead bar 115 to mount the multiple printhead modules 1011 to 101N along a common printhead axis 113 (as shown in
The printhead bar 115 may comprise, for example, a single beam upon which the printhead modules 101 are hung on one side, which supports and locates accurately the printhead modules. The printhead bar 115 can move up and down relative to the media being printed (or away from, or towards the media being printed), as will be explained in further detail later in the application.
The modular print engine unit 100 described above provides the functionality needed to print in a compact way (for example about 210 mm in depth) which enables multiple printhead bars to be used in parallel, if desired in a particular application, in a reasonable space, and minimizes image quality errors that grow with the distance between print engines.
According to one example, a lifting mechanism 400 may be coupled to the printhead bar 115, for moving the printhead bar 115 towards or away from the media being printed.
The lifting mechanism 400 enables the printhead bar 115 to be moved up and down relative to media (or away from or towards the media), such that the printer apparatus can easily accept different media thicknesses.
Referring to
Thus, in
The lifting mechanism 400 may also comprise first and second stops (not shown) that are arranged to provide a selected distance between the set of printhead modules and the media being printed.
The lifting mechanism enables both sides of the machine to move at the same time because they are linked through a synchronization bar 403. The printhead bar 115, during printing, rests on the first and second stops that provide the correct distance between the printhead modules and the media to be printed.
An adjusting mechanism may be provided to move the first and second stops, thereby adjusting the distance between the printhead modules and the media to a selected distance.
The provision of an adjusting mechanism to move the first and second stops in a vertical direction (i.e. perpendicular to a plane of the media being printed) can be fitted to enable the printing height to accommodate a range of media thicknesses.
The lifting mechanism also provides a means for moving the printhead bar 115 up and down for other printing operations, for example wiping, capping, spitting, priming, drop detection, printhead module replacement and printhead module alignment, in addition to printing.
In one example the printhead bar 115 comprises at least one interface for coupling to at least one respective interface on the set of printhead modules 1011 to 101N.
The at least one interface may comprise, for example:
Thus, since the printer apparatus is modular with a clear set of interfaces, this has the advantage of simplifying its reuse in different printer architectures and sizes.
In one example the printhead bar 115 comprises a latching mechanism for attaching and detaching a printhead module 101 to the printhead bar. The latching mechanism provides a means to replace printhead modules 101 and latch them into place. The latching mechanism attaches a printhead module to the printhead bar and ensures the proper operation of all the interfaces (both mechanical, such as fluid, and electrical).
According to another example the modular print engine unit 100 comprises a capping mechanism 117, wherein the capping mechanism protects the nozzles 103 when the printer apparatus is not in use. This has the advantage of keeping the nozzles 103 in a good condition while the nozzles are not being used, and protects the nozzles from drying.
Referring to
The pivotable action of the capping mechanism 117 enables the capping mechanism 117 to stay under the printhead modules 101 and seal a nozzle plate of the printhead modules to avoid the ink getting dry while the printer is not printing (i.e. in a capping position). To print, the printhead bar 115 is raised, the capping mechanism 117 pivoted to allow it to be folded vertically beside the printhead modules 101 (to a folded position), with the printhead bar 115 then being lowered back down over the print zone at the printing position. In the folded position the capping mechanism 117 takes little space in the media movement direction. This is because, in the folded position, the capping mechanism 117 resides above the printhead modules.
According to one example the printing fluid supply system 105 comprises mechanical and electrical units for printing four or more fluids, for example four or more colored inks. The printing fluid supply system may comprise fluid channels for communicating different inks to the various printhead modules, the printing dies on the printhead modules, and the nozzles on the printing dies.
According to one example the service sub-system 111 of the modular print engine unit 100 comprises a service carriage 119, and a service beam for mounting the service carriage 119. The axis of the service beam is arranged in parallel to the axis of a printhead bar mounting the set of printhead modules. The service beam allows the service carriage 119 to be moved during use to service the plurality of nozzles. Since a plurality of printhead modules can be located on the same printhead bar, this makes the service beam easier to locate next to it.
The service carriage 119 may comprise a wiper mechanism to mechanically clean the plurality of nozzles as the service carriage moves along the service beam.
This enables the nozzles to be cleaned while the wiper mechanism is moved along the service beam. The wiper mechanism may comprise, for example, a textile element for cleaning the nozzles. The wiper mechanism and the web of textile move sideways when deployed during use (in the cross-media direction), thereby cleaning the nozzle plate of the printhead modules from its narrow side. When the wiper mechanism cleans the nozzles, some ink is sucked from them by the capillarity of the textile (which acts similar to a sponge). The wiper mechanism can be guided partly using a slider rod attached to the service beam, and partly by the structure of the capping mechanism. The means to move the wiper mechanism may comprise, for example, a motor, belt and encoder strip, which are connected using a trailing cable, all of which may be integrated in the modular print engine unit 100.
The service carriage 119 may further comprise a spittoon mechanism to keep the nozzles healthily spitting while they have not printed for a long time. The spittoon may be located close to the printzone. To spit, the printhead bar is raised and the spittoon deployed under the nozzle plate. The printhead bar is then moved on top of the spittoon to seal the nozzle plates while spitting to avoid aerosol generation. After spitting the process is reversed to return the printhead bar back to its printing position.
A blowing mechanism may be provided to blow ink out of the nozzles. For example a blow prime may be provided in the latching mechanism, and connected to the printhead module when the latch is closed. A protrusion may be provided on a top surface of the printhead module to allow air to be blown, that aligns with a blowing pump exhaust. The blowing mechanism has the advantage of enabling ink to be blown out of the nozzles during use, i.e. blow prime.
According to one example the print alignment module 107 of the modular print engine unit 100 comprises an optical sensor, for use in aligning the printhead modules. The print alignment module 109 may be provided in the service carriage. The optical sensor may comprise, for example, a plurality of illuminants (for example three or four LEDs of different colors), and can be used to align the printhead modules by sensing lines printed on the media, or to calibrate color (through the use of the different illuminants).
According to one example the error detection module 109 of the modular print engine unit 100 comprises a plurality of optical drop detectors for detecting malfunction of a nozzle 103. The error detection module may comprise, for example, twelve optical detectors. The plurality of drop detectors may be provided on the service carriage 119, and wherein the detection is performed by moving the service carriage 119 along the printhead bar while spitting the nozzles.
Referring to
Having more than one modular print engine unit 100 arranged in parallel as shown in
The examples described above provide a means of printing four or more colors, while having a narrow printzone due to the S-shape disposition of its printhead modules. The printhead modules can be serviced, which includes capping, wiping, spitting, printhead blow priming. The examples also provide drop detection in order to detect the operating status of the nozzles, such as correct operation of the nozzles, and provide the hardware for printhead module alignment. These features allow for replacement of a printhead module by a non-trained user. In addition, the examples described above provide this functionality in a compact way (for example a 210 mm depth in an example of an implementation) which enables the use of multiple printhead bars in parallel in a reasonable space and minimizes the image quality errors that grow with the distance between print engines.
The examples are modular with a clear set of interfaces which simplifies its reuse in different printer architectures and sizes.
It can be seen from the above that the examples provide a modular print engine with its own structure that includes the components needed to print and maintain the health of the nozzles over time.
The examples described above provide a modular print engine unit that can print with accuracy, and with means to feed ink, power and data to the printhead modules. Means are provided to keep the nozzles in good condition while not using them, protecting them from drying (for example by using a capping station or mechanism). A spittoon can be provided for keep the nozzles healthy spitting while they have not printed for a long time. Means for mechanically cleaning the nozzles from dirt fibers or ink accumulation may be provided (in the form of a wiper mechanism). Means may also be provided to clean blowing ink out of the print-heads (i.e. blow prime). Alignment means for aligning the printhead modules is also provided, such that no step between them is noticeable in the printed media. An error detection module is provided for detecting missing or malfunctioning nozzles. The error detection module may comprise an optical drop detector, for example. The examples include mechanisms to accommodate to different media thickness (for raising the printhead modules during printing depending on the thickness of the media or other factors).
This functionality is provided in the compact modular print engine units that are used to form a page-wide array printing apparatus. This compactness is advantageous in applications where several of the modular print engine units are used in a given printer configuration, in order to have better image quality by means of having redundancy of the drops, or to fit more inks to have a larger color gamut.
The modular architecture also enables the modular print engine units to be easily reused in a wide range of printer architectures, which has the advantage of spreading the development costs of such modular print engine units.
The examples allow even a non-trained user to replace part of the array (the printhead modules) to increase reliability.
According to one example a modular print engine unit 100 comprises multiple printhead modules 1011 to 101N, each printhead module 101 comprising multiple printing dies 1041 to 104M, and each printing die 104 comprising multiple nozzles 103; a printing fluid supply system 105 to feed, in use, printing fluid to the printhead modules. The modular print engine unit comprises a print alignment module 107 operable, in use, to align the multiple printhead modules, for example relative to a media being printed, and further comprises at least one of: an error detection module 109 operable, in use, to detect proper operation of the multiple nozzles; and a service sub-system 111 operable, in use, to service the multiple nozzles.
The examples provide a modular architecture which is scalable to any width of printer apparatus.
A printer apparatus, for example a media-wide array printing apparatus, may comprise a modular print engine unit 100 as described in any of the examples above, or a plurality of modular print engine units 100 as described above.
It should be noted that the above-mentioned examples illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative examples without departing from the scope of the appended claims. The word “comprising” does not exclude the presence of elements or steps other than those listed in a claim, “a” or “an” does not exclude a plurality, and a single processor or other unit may fulfil the functions of several units recited in the claims. Any reference signs in the claims shall not be construed so as to limit their scope.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/061758 | 6/5/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/185149 | 12/10/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6890061 | Freire et al. | May 2005 | B1 |
7273325 | Watanabe | Sep 2007 | B2 |
7817306 | Silverbrook et al. | Oct 2010 | B2 |
8262190 | Mizes et al. | Sep 2012 | B2 |
8425132 | Bouverie et al. | Apr 2013 | B2 |
8529007 | Folins et al. | Sep 2013 | B2 |
9440442 | Sheffelin | Sep 2016 | B2 |
20090244124 | Kondo | Oct 2009 | A1 |
20100220136 | Sheahan et al. | Sep 2010 | A1 |
Number | Date | Country |
---|---|---|
1182037 | Feb 2002 | EP |
1186417 | Mar 2002 | EP |
Number | Date | Country | |
---|---|---|---|
20170144436 A1 | May 2017 | US |