Information
-
Patent Grant
-
6279891
-
Patent Number
6,279,891
-
Date Filed
Tuesday, August 17, 199925 years ago
-
Date Issued
Tuesday, August 28, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ellis; Christopher P.
- Mackey; Patrick
Agents
-
CPC
-
US Classifications
Field of Search
US
- 198 583
- 198 584
- 198 644
- 198 8602
- 270 5201
- 270 5214
- 270 5216
- 270 5218
- 270 5229
- 270 5801
- 270 5807
- 270 5808
- 270 5826
-
International Classifications
-
Abstract
A processing line for printed products 18 which comprises a number of component modules 10, 12, 14, 34, 36, 46 which are arranged directly one behind the other in the direction of processing V. The printed products are supplied to the line at sequential locations so that the products are processing and/or combined to form intermediate or end products which are delivered to a removal location. The printed products are conveyed along the processing line by a conveyor 20, 20′. The component modules can be separated from one another, and the conveyor is composed of conveying elements 98 which can be separated when the component modules are separated such that at least one conveying element remains in each of the component modules.
Description
BACKGROUND OF THE INVENTION:
The present invention relates to a processing line for printed products.
A processing line of this type is known, for example, from EP-A-0 346 579 and the corresponding U.S. Pat. No. 5,116,033. The processing line, which is suitable for the collection, collation and insertion of printed products, has a plurality of supply locations, which are arranged one behind the other, as seen in the processing direction, and a removal location, which is arranged downstream of said supply locations. Running through the entire processing line, which is designed as a structural unit, is a conveying chain which is driven in circulation in the processing direction and serves for transporting to the removal location the printed products supplied.
Said known apparatus has a certain number of supply locations. If the number of printed products which is to be combined is smaller than the number of supply locations, the supply locations which are not required are not supplied with printed products; the relevant section of the processing line remains inactive and serves solely for transporting the printed products supplied upstream. It is not possible to combine a number of different printed products which is greater than the number of supply locations.
The same applies to the processing line which is known from U.S. Pat. No. 1,441,278. This processing line has a rectilinear processing channel which is open at the top and along which feeders are arranged one behind the other on both sides, a first feeder introducing a folded printed product into the processing channel and said printed product then being opened in the processing channel. The next-following feeders then introduce further printed products into the open printed product. The printed products are transported in the processing channel by means of an uninterrupted chain conveyor which extends over the entire length of the processing channel. The chain conveyor has transporting webs which engage through the processing channel and are fastened at both ends on an endless chain in each case. The active strand of these chains is guided in the appropriate, processing-channel-forming side wall, and the return strand runs beneath the processing channel.
It is thus an object of the present invention to develop the processing line of the generic type such that it provides high flexibility for different possible applications.
SUMMARY OF THE INVENTION
This object is achieved by a processing line which has the features of claim
1
.
The processing line according to the invention is of modular construction and, consequently, extremely flexible and can be adapted to the respectively desired processing operation for the printed products. The component modules which are not necessary for carrying out a certain operation can be removed from the processing line and are available as a reserve component module or for temporary use in a further processing line. It is also possible, if further processing operations are desired, for corresponding component modules to be installed in the processing line. Adjacent component modules are compatible for connection to one another. It is advantageous for all the component modules to have the same connection configuration on the inlet and outlet sides, although this is not absolutely necessary. Component modules with the same connection configuration on both sides can be exchanged as desired and inserted between component modules of corresponding connection configuration.
At least two of the component modules are assigned a continuous conveyor for transporting the printed products. When these component modules are separated, the conveyor may also be separated, with the result that a section of the conveyor remains in each of the component modules. This conveyor is functional when component modules with appropriate sections are attached to one another. The conveyor is realized in its entirety only when the appropriate component modules are assembled.
BRIEF DESCRIPTION OF THE DRAWINGS
The present subject matter of the invention, then, is described in more detail with reference to exemplary embodiments illustrated in the drawing, in which, purely schematically:
FIG. 1
shows a view of a first embodiment of a processing line according to the invention;
FIG. 2
shows a view of a second embodiment of the processing line according to the invention;
FIG. 3
shows a view of a third embodiment of the processing line according to the invention;
FIG. 4
shows a perspective illustration of a drive module for processing lines according to the invention;
FIG. 5
shows a perspective illustration of a multipurpose module with a plug-on attachment;
FIG. 6
shows a perspective illustration of a removal module;
FIG. 7
shows a vertical longitudinal section of a multipurpose module with conveying elements for transporting printed products;
FIG. 8
shows a perspective illustration of a conveying element;
FIG. 9
shows the drive module, which is shown in
FIG. 4
, in section with conveying elements;
FIG. 10
shows, in perspective, part of the end view of a component module with the guide-path sections and conveying elements in the forward strand and return strand;
FIG. 11
shows a perspective illustration of part of the multipurpose module shown in
FIG. 5
, said module having a differently designed plug-on attachment; and
FIG. 12
shows, in a section along line XII—XII of
FIG. 11
, that part of the multipurpose module and of the plug-on attachment which is shown in
FIG. 11
, it being possible for said plug-on attachment to be inserted into the conveying channel of the multipurpose module in the arrow direction.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The processing line which is shown in
FIG. 1
has, directly one behind the other in the processing direction V, a drive module
10
, six multipurpose modules
12
and a removal module
14
. Each of the multipurpose modules
12
is assigned a supply location
16
, at which printed products
18
are supplied one after the other to the relevant multipurpose module
12
; the supply operation taking place, for example, by means of generally known transporters, feeders, feeder stations or other known supply means.
Extending continuously through all the multipurpose modules
12
from the drive module
10
to the removal module
14
is a conveyor
20
, which is intended for conveying in the processing direction V the printed products
18
which are supplied to the multipurpose modules
12
. A drive unit
22
, which is designed as an electric motor and is intended for driving the conveyor
20
, is arranged in the drive module
10
. In the removal module
14
, the movement of the conveyor
20
is picked up and used for driving a conveying-protrusion chain
24
and a delivery belt
26
, which is intended for supplying to a downstream processing station
28
the printed products
18
which are processed in the processing line. The conveying-protrusion chain
24
serves for transporting the printed products
18
from the conveyor
20
to the delivery belt
26
, as is described in more detail hereinbelow.
The multipurpose modules
12
, which are of identical construction, form a continuous conveying channel
30
which, in the case of the present example, runs rectilinearly in the processing direction V and is open at the top. Plugged on to each multipurpose module is an attachment, which will be described at a later stage in the text, forms a processing channel, which is arranged above the conveying channel
30
, and is designed in accordance with the function which is to be fulfilled. At the supply locations
16
, the printed products
18
are introduced into the relevant processing channel, appropriately processed, for example, opened, closed or tilted onto a certain side, and then supplied to the conveying channel
30
. The printed products
18
are transported in the processing channel and in the conveying channel
30
by means of the conveyor
20
.
As it is transported, a folded printed product
18
which is respectively supplied to the attachment of the first multipurpose module
12
, as seen in the processing direction V, with the fold
18
′in front is opened, transferred to the conveying channel
30
and conveyed to the next-following, second multipurpose module
12
. A further folded printed product
18
, which is respectively supplied to the attachment of said second multipurpose module
12
with the fold
18
′ in front is likewise opened and, upon transfer onto the conveying channel
30
, comes to rest in the previously opened printed product
18
. These printed products
18
inserted one inside the other are supplied to the third multipurpose module
12
. A printed product
18
which is supplied to the attachment of the third multipurpose module
12
is transferred to the conveying channel
30
in an unopened state and inserted into the open printed products
18
already located there. The three printed products
18
inserted one inside the other are supplied to the fourth multipurpose module
12
, where, in the same manner as with the second multipurpose module
12
, a further folded printed product
18
, which is opened in the attachment, is added. In the case of the two next-following multipurpose modules
12
, in each case one further printed product
18
is inserted into said further folded printed product
18
, as with the third multipurpose module
12
. In the removal module
14
, the printed products
18
which have been combined to form finished or intermediate products
32
by insertion are closed and positioned against a side wall of the conveying channel
30
. The conveying-protrusion chain
24
then transports to the delivery belt
26
the finished or intermediate products
32
butting against said side wall.
Since all the multipurpose modules
12
are of identical design and the conveyor
20
is designed such that it can likewise be separated when two component modules are separated, with the result that a section
33
of the conveyor
20
remains in each of these component modules, it is possible for multipurpose modules
12
to be separated out of the processing line or for further multipurpose modules
12
to be inserted at the desired location between two modules.
In the case of the processing line which is shown in
FIG. 2
, two multipurpose modules
12
are arranged one behind the other downstream of the drive module
10
. Said multipurpose modules are followed one after the other by a stitching module
34
and a cutting module
36
. These are followed by a further multipurpose module
12
and a removal module
14
. A conveyor
20
designed in accordance with the conveyor shown in
FIG. 1
extends continuously from the drive module
10
, through the two multipurpose modules
12
, into the stitching module
34
. A further conveyor
20
′ which is likewise of corresponding design, extends from the cutting module
36
, through the multipurpose module
12
downstream thereof, into the removal module
14
. The drive power for the stitching module
34
and cutting module
36
is taken off from the conveyor
20
in the stitching module
34
. The drive for the conveyor
20
′ is in the cutting module
36
and also serves indirectly, in the same manner as with the processing line according to
FIG. 1
, for driving the conveying-protrusion chain
24
and the delivery belt
26
of the removal module
14
.
The two multipurpose modules
12
which are arranged between the drive module
10
and the stitching module
34
have an attachment with a saddle-like rest
38
which extends in the longitudinal direction of the conveying channel
30
and is located above the latter. Each of these multipurpose modules
12
is assigned a supply location
16
for the successive supply of folded printed products
18
with the open edge, which is located opposite the fold
18
′, in front.
The stitching module
34
has a saddle-like conveying device
40
which leads past a wire-stitching and/or unsewn-binding head
42
to the downstream end of the stitching module
34
. Said conveying device
40
is adjoined, in the cutting module
36
, by a further conveying device
40
′, which leads past a first cutting head
44
and a second cutting head
44
′ to the downstream end of the cutting module
36
. The first cutting head
44
is intended for trimming the leading and trailing edges, as seen in the processing direction V, of the printed products
18
collected in the multipurpose modules
12
, and the second cutting head
44
′ is intended for trimming the edge which is located opposite the fold
18
. The multipurpose module
12
which is arranged between the cutting module
36
and the removal module
14
is assigned a further supply location
16
, at which folded printed products
18
are supplied with the fold
18
′ in front.
In the processing line which is shown in
FIG. 2
, the printed products
18
are processed as follows. The printed product
18
which is deposited in a straddling manner on the saddle-like rest
38
in the first multipurpose module
12
is supplied, by means of the conveyor
20
, to the saddle-like rest
38
of the following multipurpose module
12
, where a further printed product is deposited on this printed product
18
in a straddling manner. The printed products
18
collected in this way are supplied together, by means of the conveyor
20
, to the stitching module
34
, where they are supplied to the saddles of the conveying device
40
from the saddle-like rest
38
. The wire-stitching and/or unsewn-binding heads
42
stitch and/or bind the collected printed products
18
, whereupon the stitched and/or bound printed products are transferred, by means of the conveying device
40
, to the further conveying device
40
′ at the junction with the cutting module
36
. Said further conveying device
40
′ conveys the stitched and/or bound printed products to the two cutting heads
44
,
44
′ and, ultimately, into the active region of the conveyor
20
′, it being the case that the printed products
18
immediately in front of the first cutting head
44
, are rotated through 90° about their fold, running in the processing direction, and, after the second cutting head
44
′, are rotated through another 90° in the same direction of rotation, with the result that the fold
18
′ is then located at the bottom. The end region of the cutting module
36
, the multipurpose module
12
and the removal module
14
, in turn, form a conveying channel
30
which runs in the processing direction V, is open at the top and in which the stitched and/or bound and cut printed products
18
are transported by means of the conveyor
20
′. The attachment of the multipurpose module
12
arranged downstream of the cutting module
36
has an opening device for the printed products
18
conveyed in the conveying channel
30
, with the result that, at the supply location
16
assigned to said multipurpose module
12
, a further printed product
18
can be inserted into the stitched and/or bound and cut printed products. In the same manner as with the processing line which is shown in
FIG. 1
, the finished or intermediate products
32
formed in this way are supplied to the further-processing station
28
.
It goes without saying that further multipurpose modules
12
may be inserted between the drive module
10
and the saddle-stitching module
34
and between the cutting module
36
and removal module
14
.
The processing line according to
FIG. 3
is similar to that shown in FIG.
2
. An essential difference resides in the design of the stitching module, which in this case is designed as a flat-stitching module
46
with a cover-sheet supply
48
. As seen in the processing direction V, the drive module
10
is followed by a multipurpose module
12
(or else by a plurality of multipurpose modules
12
), a conveyor
20
extending continuously from the drive module
10
, through the multipurpose module
12
, into the flat-stitching module
46
. The multipurpose module
12
is likewise equipped with an attachment having a saddle-like rest
38
on which, at the associated supply location
16
, printed products
18
comprising a plurality of folded sheets are deposited one after the other in a straddling manner.
The flat-stitching module
46
likewise has a conveying device
40
, which is of saddle-like design and leads past a flat-stitching head
46
′ to the downstream cutting module
36
. The conveying device
40
is intended for rotating, between the conveyor
20
and the flat-stitching head
46
′, the straddling printed product
18
about its fold
18
′ running in the processing direction V, for example by means of a rail or of a supporting plate. The cover-sheet supply
48
draws off a cover sheet in each case, for example, from a supply stack
50
and conveys it beneath the rotated printed product
18
. The flat-stitching head
46
′, which may be designed for wire stitching or unsewn binding, stitches or binds together said cover sheet and the sheets of the printed product
18
. The stitched or bound products are then supplied to the further conveying device
40
′ of the cutting module
36
, where, as has been described above in conjunction with
FIG. 2
, the stitched or bound products are trimmed and finished off.
It is also the case with the processing line which is shown in
FIG. 3
that, depending on requirements, it is possible for multipurpose modules
12
to be removed or for further multipurpose modules to be added.
Of course, it is conceivable to insert differently constructed modules rather than the saddle-stitching, cutting and flat-stitching modules
34
,
36
,
46
shown. All that is required is for these differently constructed modules to have an end-side connection configuration which is compatible with the adjacent component modules.
It is thus conceivable for the desired multipurpose modules
12
to be separated out of the processing line which is shown in
FIG. 1
, for, for example, stitching or cutting modules
34
,
36
,
46
to be inserted at the desired location and for all the modules to be pushed together again, with the result that they butt directly against one another and are functional again.
It should also be noted that the conveying devices
40
,
40
′ may be designed in a manner similar to the conveyors
20
,
20
′ such that they extend continuously, wholly or in part, through at least these two component modules.
As can be seen from
FIG. 4
, the drive module
10
has a box-like module housing
54
which is arranged on running rollers
52
and is open on one end side
56
. It is possible to attach a further module to said end side
56
. Standing on the base
54
′ of the module housing
54
are two parallel guide plates
58
which, on the mutually facing sides, are each provided with a top guide groove
60
and a bottom guide groove
60
′. The top and bottom guide grooves
60
,
60
′ are connected to one another via coaxial connecting grooves (not shown) running along an arc of a circle. Located centrally between the two guide plates
58
is a drive wheel
62
which is mounted rotatably on said guide plates, is arranged coaxially with the connecting grooves, is designed as a chain wheel and is connected, via a chain drive
64
(see FIG.
9
), to the drive unit
22
, which is likewise arranged in the interior of the module housing
54
. Indicated by chain-dotted lines at the corners of the end side
56
are system-connection elements
66
which serve for fastening an adjacent module in a releasable manner.
FIG. 5
shows a multipurpose module
12
. It has a module housing
68
which is open at the two end sides
56
, as seen in the processing direction V, and of which the cross-sectional dimensions correspond to the cross-sectional dimensions of the housing
54
of the drive module
10
. The housing base
68
′ is likewise supported on the ground via running rollers
52
. Fastened on the housing base
68
′, at intervals in the processing direction V, are transverse supports
70
, from which pairs of vertical supports
72
project. Resting on the transverse supports
70
are two bottom guide profiles
74
, which extend over the entire length of the multipurpose module
12
and are fastened on the vertical supports
72
by way of their mutually remote sides. Running parallel to the bottom guide profiles
74
are top guide profiles
76
, which are likewise fastened on the vertical supports
72
and extend over the entire length of the multipurpose module
12
. The bottom guide profiles
74
and top guide profiles
76
are provided, on the mutually facing sides, with rectilinear guide grooves
78
which, when the multipurpose module
12
is attached to the drive module
10
, are aligned with the bottom guide grooves
60
′ and top guide grooves
60
and form a continuous guide therewith.
Parallel side walls project in the upward direction from the housing base
68
′, and longitudinally running, strip-like coverings
82
are arranged at the top end of said side walls and are directed toward one another. The mutually facing ends of the coverings
82
are adjoined by channel walls
84
, which run downward and obliquely toward one another. The channel walls
84
are angled at the bottom and fastened on the top guide profiles
76
. The channel walls
84
form the side walls of the conveying channel
30
passing through the entire multipurpose module
12
.
The coverings
82
are each provided with a row of holes
86
. The attachments
88
mentioned in conjunction with
FIGS. 1
to
3
, may be positioned on the covering
82
, said attachments, for fixing purposes, engaging in holes of the rows of holes
86
by way of downwardly projecting stubs (see also FIG.
12
).
The attachment
88
forms a processing channel
90
, which is arranged above the conveying channel
30
and is aligned therewith, and runs in the processing direction V.
66
, in turn, designates system-connection elements in order to fasten the multipurpose module
12
on, and connect it to, other modules.
It is preferable for the module housing
68
, comprising the housing base
68
′, the two side walls
80
, the covering
82
and the channel walls
84
, to consist of bent sheet metal which is preferably perforated in the region of the side walls
80
. The side walls
80
are provided with doors
92
in order, on the one hand, to allow access into the interior of the module housing
68
, and on the hand, to store attachments
88
, or components of attachments, therein.
The removal module
14
, which is shown in
FIG. 6
, has a module housing
94
which is open on both end sides and has a housing base
94
′, supported on running rollers
52
, and also has side walls
80
′, lateral coverings
82
′ and channel walls
84
′. The left-hand channel wall
84
′, as seen in the processing direction, is twisted, with the result that it passes from its inlet-side slope, which corresponds to that of the corresponding channel wall
84
′ of multipurpose modules
12
, into an at least approximately horizontal position. Said channel wall
84
′ has a slot-like through-passage which runs more or less in the processing direction V and through which conveying protrusions
24
′ of the conveying-protrusion chain
24
, which has been mentioned in conjunction with
FIGS. 1
to
3
, project into the conveying channel
30
in order to feed to the delivery belt
26
, adjoining the channel wall
84
′, the finished or intermediate products
32
butting flatly against the channel wall
80
′. The delivery belt
26
can be pivoted in the direction of the double arrow in order for it to be possible to adjust its free end in accordance with the inlet of the processing station
28
.
A guide plate
96
, which is bent in an S-shape as seen in plan view, runs away from the right-hand channel wall
84
′, as seen in the processing direction V, and this guide plate is intended to bring into abutment against the opposite channel wall
84
′ printed products
18
which butt against it, in order for it to be possible to convey the printed products further by means of the conveying-protrusion chain
24
and to close open printed products.
For the sake of completeness, it should be mentioned that the removal module
14
has guide plates
58
, which are arranged in a mating manner in relation to the drive module
10
and have top guide grooves
60
and bottom guide grooves
60
′ and a connecting groove, which runs along a circle-arc segment, and a chain wheel, which is arranged between the guide plates
58
and is connected to the conveying-protrusion chain
24
and the delivery belt
26
. It is likewise the case that these modules are connected via the system-connection elements
66
.
As can be seen from
FIGS. 2 and 3
, the saddle-stitching module
34
and the flat-stitching module
46
likewise have, on the inlet side, parallel guide plates, which are arranged in a mating manner in relation to the drive module
10
and have a top guide groove and a bottom guide groove which are connected by way of a circle-arc-shaped connecting groove, and a chain wheel, which is arranged between the guide plates, is mounted thereon and is connected to the conveying device
40
and the stitching heads
42
,
46
′ for driving the same. The cutting modules
36
likewise have, on the outlet side, guide plates with top and bottom guide grooves and a circle-segment-like connecting groove, which are arranged in same manner as in the drive module
10
. A chain wheel, which is arranged between the guide plates and is mounted thereon, is connected to the conveying devices
40
′ in order to drive the conveyor
20
′.
The conveyors
20
,
20
′ have a multiplicity of conveying elements
98
arranged one behind the other, as are shown in
FIGS. 7
to
10
. Each conveying element
98
comprises a number of, preferably ten, sliding bodies
100
, which are arranged one behind the other on the links of a chain
102
(which is not uninterrupted) . The essentially cuboidal sliding bodies
100
have, on the side which is directed away from the chain
102
, a continuous V-like or U-like recess
104
, as seen in the longitudinal direction of the chain
102
, and guide beads
106
which project laterally on the outer side surfaces and run in the longitudinal direction of the chain
102
. The guide elements are arranged between the guide plates
68
and guide profiles
74
,
76
, the guide beads
106
engaging in the guide grooves
60
,
60
′,
78
. Said guide grooves form an uninterrupted guide for the conveying elements
98
. The overall length of said guides and the number of conveying elements
98
of the same design are coordinated with one another such that the conveying elements
98
form a continuous, i.e. uninterrupted, row.
The length of the modules, as measured in the processing direction V, with continuous guide grooves, in the present case the multipurpose modules
12
, is a whole-numbered multiple of the length L of the conveying elements
98
. As can be seen from
FIG. 7
, for example the multipurpose module
12
is double the length of a conveying element
98
. Likewise, the overall groove length in each of the modules, in which deflection takes place from one strand to the other, is coordinated such that, in turn, a whole number of conveying elements
98
are accommodated in the region of the relevant module, in the drive module
10
in the examples shown, in the removal module
14
, in the stitching modules
34
,
46
and in the cutting module
36
.
If, before a module is separated out, the conveying elements
98
are placed such that the separation between two conveying elements
98
is aligned with the end side
56
of the modules, it is possible for the modules to be separated from one another, the relevant number of conveying elements
98
remaining in the guide grooves in each module. Each module thus has a number of conveying elements
98
assigned to it, with the result that the attachment of modules always forms a continuous row of conveying elements
98
. The guide section which belongs to a module and has the conveying elements
98
arranged in the guide forms a section
33
of the conveyor
20
or
20
′.
FIG. 10
shows the top and bottom guide profiles
74
,
76
of a separated multipurpose module
12
with conveying elements
98
, arranged therein, in the region adjacent to an end side
56
. It is conceivable for the guide profiles
74
,
76
to terminate in a state in which they are set back slightly in relation to the end-side plane of the module. The amount by which they are offset, however, is smaller than half the length of a sliding body
100
.
The conveying elements
98
, located in the region of the conveying channel
30
in each case, form the base of the conveying channel
30
, the lateral surfaces of the recess
104
being aligned with the channel walls
84
and
84
′. Projecting from the second sliding body
100
from the back, as seen in the processing direction V, in each case, on the side which is directed away from the chain
102
, is a carry-along element
108
with a first extension arm
110
and with a second extension arm
110
′, which is arranged between the first extension arm and the sliding body
100
and is offset to the rear in relation to the latter.
FIG. 7
shows, by chain-dotted lines, printed products
18
which are located in the conveying channel
30
and thus butt against the conveying elements
98
as well as printed products
18
which are arranged, above said conveying elements, in the processing channel
90
, which is formed by attachments
88
arranged directly one behind the other. The extension arms
110
, which project into the processing channel
90
, act on the trailing edge, as seen in the processing direction, of the corresponding printed products in order to transport the same in the processing direction V, whereas the second extension arms
110
′ act correspondingly on the printed products
18
located in the conveying channel
30
.
If an attachment
88
is not followed by any other attachment
88
, as seen in the processing direction V, or if two successive attachments
88
form between them a gap which is at least approximately as long as the printed products
18
which are to be processed, printed products
18
which are located in the processing channel
90
are supplied to the bottom conveying channel
30
as they are conveyed out of the relevant attachment
88
. In order to compensate for the displacement, seen in the processing direction V, caused by the tilting of the printed product
18
, the extension arms
110
,
110
′ are arranged in an offset manner, with the result that in each case the printed product
18
which is to be supplied to the conveying channel
30
is aligned in the conveying direction with the printed product
18
which is already located in the conveying channel
30
. The arrangement of attachments
88
thus determines where, in the course of the processing operation, a printed product
18
is supplied from the processing channel
90
to the conveying channel
30
.
The conveying elements
98
are driven by means of the drive wheel
62
, which is designed as a chain wheel and meshes with the chain
102
of the conveying elements
98
. The drive power is transmitted from the conveying element
98
located in the region of the drive wheel
62
to the conveying elements
98
located outside the region of the drive wheel
62
exclusively by pushing contact, in that the individual conveying elements
98
butt against one another on the end sides. The operations for driving the conveying elements
98
of the conveyors
20
′ and of picking up the movement of the conveying elements
98
by means of chain wheels in the region of the downstream ends of the conveyors
20
and
20
′ take place in the same manner.
The attachments
88
may be designed differently. Thus, for example, the attachment
88
′ shown in
FIGS. 11 and 12
is provided, in particular, for arranging in the region of the supply locations
16
. In an introduction region
112
, of which the length, as measured in the processing direction V, is greater than the extent, measured in the same direction, of the printed products
18
which are to be processed, the processing channel
90
has a V-shaped cross section. In an end region
114
, which is downstream in relation to the introduction region
112
, the cross section of the processing channel
90
corresponds to a narrow U and in a transition region
116
, which is located between the introduction region
112
and end region
114
, the cross section of the processing channel
90
changes continuously from the cross section of the introduction region
112
to the cross section of the end region
114
. The processing channel
90
is formed on the right-hand side, as seen in the processing direction V, by a right-hand processing-channel-wall element
118
which is produced from sheet metal, is bent in a duct-like manner at its bottom end region in order to form the base of the processing channel
90
, and has a laterally projecting supporting lug
120
on its top side. On the left-hand side, the processing channel
90
is formed by a left-hand processing-channel-wall element
118
′, which is likewise produced from sheet metal and is aligned with the duct-like end of the right-hand processing-channel-wall element
118
, but terminates at a distance therefrom in order to form, therewith, a slot-like opening
112
which is continuous in the processing direction V. At the top end region, the left-hand processing-channel-wall element
118
′ likewise has an outwardly directed supporting lug
120
. The supporting lugs
120
of the two processing-channel-wall elements
118
and
118
′ are fastened on a transverse support
124
in each case at the start and at the end of the attachment
88
′ and, on their bottom side, have stubs
126
which are intended to engage in holes belonging to the rows of holes
86
when the attachment
88
′ is fitted onto the multipurpose module
12
. It goes without saying that the distance between the transverse supports
124
is greater than the length, as measured in the processing direction V, of the printed products
18
which are to be processed, with the result that the latter can be introduced, between the transverse supports
124
, into the processing channel
90
, and that the distance between the transverse supports
124
and the base of the processing channel
90
is selected such that the printed products
18
which are to be processed can be conveyed through therebetween.
FIG. 11
shows the attachment
88
′ positioned on a multipurpose module
12
. The processing channel
90
is located above the conveying channel
30
of the multipurpose module
12
, is aligned therewith and runs in the processing direction V. It is then possible for the extension arms
110
(see
FIGS. 7 and 8
) to engage, through the opening
122
, into the processing channel
90
in order to transport the printed products
18
arranged therein. In
FIG. 12
, solid lines indicate the attachment
88
′ before it is placed in position and chain-dotted lines indicate the attachment once it has been placed in position.
For the sake of completeness, it should be mentioned that the attachment
88
′, which is shown in
FIGS. 11 and 12
, may be followed by a further attachment having, for example, an opening element in order to open the printed products
18
which are supplied to the attachment
88
′. The attachment arranged downstream of the attachment
88
′ could also have a directing element in order to position against a side wall of the processing channel
90
the printed products which are supplied to the attachment
88
′, with the result that printed products supplied at a further supply location come to rest alongside the printed product
18
positioned against a wall. It goes without saying that, by virtue of different constructions of attachments and the arrangement thereof in the conveying channel
30
, it is possible to provide extremely straightforward adaptation of the processing line to the desired type of processing. For example, it is possible to design attachments in accordance with the processing regions, as are disclosed in the earlier PCT Patent Application published under No. W
0
98/35901, and corresponding U.S. pending application Ser. No. 09/367,465.
It is also conceivable for the conveyors
20
,
20
′ to be replaced by worm conveyors, it being the case that each of the relevant modules is fixedly assigned a section of the conveying worm, or for the conveyors
20
,
20
′ to be designed in accordance with the embodiment disclosed in EP-A-0 458 733 and in the corresponding U.S. Pat. No. 5,158,277, each of the relevant modules being assigned a section of the conveyor.
It is also possible to equip the conveyors
20
,
20
′ not with sliding bodies
100
but with rolling bodies arranged in a guide, as are disclosed, for example, in EP-A-0 387 318 and in the corresponding U.S. Pat. No. 5,074,678 or in the CH Patent Application No. 1997 0221/97. It is also possible for the rolling bodies or sliding bodies
100
, which form pressure-exerting bodies, to be arranged loosely in the guide, i.e. such that they are not connected to one another. In this case, the drive wheel acts directly on the pressure-exerting body. As far as the pressure-exerting bodies and the interaction between the drive wheel and pressure-exerting body are concerned, you are referred to CH Patent Application No. 1996 02338/96 as well.
If the sliding or rolling bodies are not connected to one another, separation of the corresponding modules is possible in each case between any two successive sliding or rolling bodies desired. However, separation should always take place between appropriate sliding-body or rolling-body pairs.
It should also be pointed out that, rather than having to form the base of the conveying channel, the conveying elements, as carry-along elements or clamps, may just ensure the advancement of the printed products.
It goes without saying that, by virtue of suitable configuration of the side walls
80
′ and of the associated guide profiles
74
,
76
, it is also possible to use bent multipurpose modules
12
. This allows free configuration of the processing route, if need be this may also be endless without a return strand. Of course, it is also possible for the connections for power, control and data transmission to be separated in a modular manner.
Claims
- 1. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one further supply location which is arranged downstream of the supply location in the processing direction and is intended for further printed products which are combined in the processing line with printed products which have already been supplied, and at least one processing station for the printed products, a removal location at which the printed products which have been processed and combined to form an intermediate product or end product are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
- 2. The processing line as claimed in claim 1, wherein the conveyor has conveying elements which are arranged one behind the other, and, in the event of separation, at least one conveying element remains in each of the component modules.
- 3. The processing line as claimed in claim 2, wherein the conveying elements are separate from one another and driven in circulation in the processing direction, and wherein the drive power is transmitted from one conveying element to the next by pushing contact.
- 4. The processing line as claimed in claim 2, wherein all the conveying elements are of the same length as measured in the processing direction, and are guided in a guide path which is uninterrupted when the component modules are arranged one against the other, and the lengths of the sections of the conveying path which are assigned to the component modules correspond to a whole-numbered multiple of the length of one conveying element.
- 5. The processing line as claimed in claim 1, wherein at least two successive component modules form a continuous conveying channel which is open at the top and in which the printed products supplied to the same are transported by means of the conveyor, and above the conveying channel a processing-channel element which is aligned with said conveying channel and extends in the processing direction is arranged in a removable manner on the associated component module in which conveying elements of the conveyor engage in order to transport printed products supplied to the processing-channel element.
- 6. The processing line as claimed in claim 5, wherein two processing-channel elements adjoin one another, as seen in the processing direction, and form a continuous processing channel.
- 7. The processing line as claimed in claim 5, wherein two processing-channel elements following one another in the processing direction leave free between them a through-passage which is open at the bottom and serves for transferring into the bottom conveying channel the printed product which passes out of the upstream processing-channel element.
- 8. The processing line as claimed in claim 1, wherein a component module designed as a drive module has the drive unit and a section of the conveyor and wherein preferably all the further component modules are arranged downstream of the drive module, as seen in the processing direction.
- 9. The processing line as claimed in claim 1, wherein a downstream end section of the conveyor, as seen in the processing direction, is arranged in an initial region of a component module which has a conveying device which is arranged downstream of the conveyor and is intended for transporting further the printed products which are supplied by means of the conveyor.
- 10. The processing line as claimed in claim 1, wherein an upstream end section of the conveyor, as seen in the processing direction, is arranged in an end region of a component module, which has a conveying device which is arranged upstream of the conveyor.
- 11. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one further supply location which is arranged downstream of the supply location in the processing direction and is intended for further printed products which are combined in the processing line with printed products which have already been supplied, and a removal location at which the printed products which have been combined to form an intermediate product or end product are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
- 12. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one processing station for the printed products, a removal location at which the printed products which have been processed are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
Priority Claims (1)
Number |
Date |
Country |
Kind |
366/97 |
Feb 1997 |
CH |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/CH98/00016 |
|
WO |
00 |
8/17/1999 |
8/17/1999 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/37003 |
8/27/1998 |
WO |
A |
US Referenced Citations (14)
Foreign Referenced Citations (2)
Number |
Date |
Country |
WO 9604195 |
Feb 1996 |
WO |
WO 9835901 |
Aug 1998 |
WO |