Modular processing line for printed products

Information

  • Patent Grant
  • 6279891
  • Patent Number
    6,279,891
  • Date Filed
    Tuesday, August 17, 1999
    25 years ago
  • Date Issued
    Tuesday, August 28, 2001
    23 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Ellis; Christopher P.
    • Mackey; Patrick
    Agents
    • Alston & Bird LLP
Abstract
A processing line for printed products 18 which comprises a number of component modules 10, 12, 14, 34, 36, 46 which are arranged directly one behind the other in the direction of processing V. The printed products are supplied to the line at sequential locations so that the products are processing and/or combined to form intermediate or end products which are delivered to a removal location. The printed products are conveyed along the processing line by a conveyor 20, 20′. The component modules can be separated from one another, and the conveyor is composed of conveying elements 98 which can be separated when the component modules are separated such that at least one conveying element remains in each of the component modules.
Description




BACKGROUND OF THE INVENTION:




The present invention relates to a processing line for printed products.




A processing line of this type is known, for example, from EP-A-0 346 579 and the corresponding U.S. Pat. No. 5,116,033. The processing line, which is suitable for the collection, collation and insertion of printed products, has a plurality of supply locations, which are arranged one behind the other, as seen in the processing direction, and a removal location, which is arranged downstream of said supply locations. Running through the entire processing line, which is designed as a structural unit, is a conveying chain which is driven in circulation in the processing direction and serves for transporting to the removal location the printed products supplied.




Said known apparatus has a certain number of supply locations. If the number of printed products which is to be combined is smaller than the number of supply locations, the supply locations which are not required are not supplied with printed products; the relevant section of the processing line remains inactive and serves solely for transporting the printed products supplied upstream. It is not possible to combine a number of different printed products which is greater than the number of supply locations.




The same applies to the processing line which is known from U.S. Pat. No. 1,441,278. This processing line has a rectilinear processing channel which is open at the top and along which feeders are arranged one behind the other on both sides, a first feeder introducing a folded printed product into the processing channel and said printed product then being opened in the processing channel. The next-following feeders then introduce further printed products into the open printed product. The printed products are transported in the processing channel by means of an uninterrupted chain conveyor which extends over the entire length of the processing channel. The chain conveyor has transporting webs which engage through the processing channel and are fastened at both ends on an endless chain in each case. The active strand of these chains is guided in the appropriate, processing-channel-forming side wall, and the return strand runs beneath the processing channel.




It is thus an object of the present invention to develop the processing line of the generic type such that it provides high flexibility for different possible applications.




SUMMARY OF THE INVENTION




This object is achieved by a processing line which has the features of claim


1


.




The processing line according to the invention is of modular construction and, consequently, extremely flexible and can be adapted to the respectively desired processing operation for the printed products. The component modules which are not necessary for carrying out a certain operation can be removed from the processing line and are available as a reserve component module or for temporary use in a further processing line. It is also possible, if further processing operations are desired, for corresponding component modules to be installed in the processing line. Adjacent component modules are compatible for connection to one another. It is advantageous for all the component modules to have the same connection configuration on the inlet and outlet sides, although this is not absolutely necessary. Component modules with the same connection configuration on both sides can be exchanged as desired and inserted between component modules of corresponding connection configuration.




At least two of the component modules are assigned a continuous conveyor for transporting the printed products. When these component modules are separated, the conveyor may also be separated, with the result that a section of the conveyor remains in each of the component modules. This conveyor is functional when component modules with appropriate sections are attached to one another. The conveyor is realized in its entirety only when the appropriate component modules are assembled.











BRIEF DESCRIPTION OF THE DRAWINGS




The present subject matter of the invention, then, is described in more detail with reference to exemplary embodiments illustrated in the drawing, in which, purely schematically:





FIG. 1

shows a view of a first embodiment of a processing line according to the invention;





FIG. 2

shows a view of a second embodiment of the processing line according to the invention;





FIG. 3

shows a view of a third embodiment of the processing line according to the invention;





FIG. 4

shows a perspective illustration of a drive module for processing lines according to the invention;





FIG. 5

shows a perspective illustration of a multipurpose module with a plug-on attachment;





FIG. 6

shows a perspective illustration of a removal module;





FIG. 7

shows a vertical longitudinal section of a multipurpose module with conveying elements for transporting printed products;





FIG. 8

shows a perspective illustration of a conveying element;





FIG. 9

shows the drive module, which is shown in

FIG. 4

, in section with conveying elements;





FIG. 10

shows, in perspective, part of the end view of a component module with the guide-path sections and conveying elements in the forward strand and return strand;





FIG. 11

shows a perspective illustration of part of the multipurpose module shown in

FIG. 5

, said module having a differently designed plug-on attachment; and





FIG. 12

shows, in a section along line XII—XII of

FIG. 11

, that part of the multipurpose module and of the plug-on attachment which is shown in

FIG. 11

, it being possible for said plug-on attachment to be inserted into the conveying channel of the multipurpose module in the arrow direction.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The processing line which is shown in

FIG. 1

has, directly one behind the other in the processing direction V, a drive module


10


, six multipurpose modules


12


and a removal module


14


. Each of the multipurpose modules


12


is assigned a supply location


16


, at which printed products


18


are supplied one after the other to the relevant multipurpose module


12


; the supply operation taking place, for example, by means of generally known transporters, feeders, feeder stations or other known supply means.




Extending continuously through all the multipurpose modules


12


from the drive module


10


to the removal module


14


is a conveyor


20


, which is intended for conveying in the processing direction V the printed products


18


which are supplied to the multipurpose modules


12


. A drive unit


22


, which is designed as an electric motor and is intended for driving the conveyor


20


, is arranged in the drive module


10


. In the removal module


14


, the movement of the conveyor


20


is picked up and used for driving a conveying-protrusion chain


24


and a delivery belt


26


, which is intended for supplying to a downstream processing station


28


the printed products


18


which are processed in the processing line. The conveying-protrusion chain


24


serves for transporting the printed products


18


from the conveyor


20


to the delivery belt


26


, as is described in more detail hereinbelow.




The multipurpose modules


12


, which are of identical construction, form a continuous conveying channel


30


which, in the case of the present example, runs rectilinearly in the processing direction V and is open at the top. Plugged on to each multipurpose module is an attachment, which will be described at a later stage in the text, forms a processing channel, which is arranged above the conveying channel


30


, and is designed in accordance with the function which is to be fulfilled. At the supply locations


16


, the printed products


18


are introduced into the relevant processing channel, appropriately processed, for example, opened, closed or tilted onto a certain side, and then supplied to the conveying channel


30


. The printed products


18


are transported in the processing channel and in the conveying channel


30


by means of the conveyor


20


.




As it is transported, a folded printed product


18


which is respectively supplied to the attachment of the first multipurpose module


12


, as seen in the processing direction V, with the fold


18


′in front is opened, transferred to the conveying channel


30


and conveyed to the next-following, second multipurpose module


12


. A further folded printed product


18


, which is respectively supplied to the attachment of said second multipurpose module


12


with the fold


18


′ in front is likewise opened and, upon transfer onto the conveying channel


30


, comes to rest in the previously opened printed product


18


. These printed products


18


inserted one inside the other are supplied to the third multipurpose module


12


. A printed product


18


which is supplied to the attachment of the third multipurpose module


12


is transferred to the conveying channel


30


in an unopened state and inserted into the open printed products


18


already located there. The three printed products


18


inserted one inside the other are supplied to the fourth multipurpose module


12


, where, in the same manner as with the second multipurpose module


12


, a further folded printed product


18


, which is opened in the attachment, is added. In the case of the two next-following multipurpose modules


12


, in each case one further printed product


18


is inserted into said further folded printed product


18


, as with the third multipurpose module


12


. In the removal module


14


, the printed products


18


which have been combined to form finished or intermediate products


32


by insertion are closed and positioned against a side wall of the conveying channel


30


. The conveying-protrusion chain


24


then transports to the delivery belt


26


the finished or intermediate products


32


butting against said side wall.




Since all the multipurpose modules


12


are of identical design and the conveyor


20


is designed such that it can likewise be separated when two component modules are separated, with the result that a section


33


of the conveyor


20


remains in each of these component modules, it is possible for multipurpose modules


12


to be separated out of the processing line or for further multipurpose modules


12


to be inserted at the desired location between two modules.




In the case of the processing line which is shown in

FIG. 2

, two multipurpose modules


12


are arranged one behind the other downstream of the drive module


10


. Said multipurpose modules are followed one after the other by a stitching module


34


and a cutting module


36


. These are followed by a further multipurpose module


12


and a removal module


14


. A conveyor


20


designed in accordance with the conveyor shown in

FIG. 1

extends continuously from the drive module


10


, through the two multipurpose modules


12


, into the stitching module


34


. A further conveyor


20


′ which is likewise of corresponding design, extends from the cutting module


36


, through the multipurpose module


12


downstream thereof, into the removal module


14


. The drive power for the stitching module


34


and cutting module


36


is taken off from the conveyor


20


in the stitching module


34


. The drive for the conveyor


20


′ is in the cutting module


36


and also serves indirectly, in the same manner as with the processing line according to

FIG. 1

, for driving the conveying-protrusion chain


24


and the delivery belt


26


of the removal module


14


.




The two multipurpose modules


12


which are arranged between the drive module


10


and the stitching module


34


have an attachment with a saddle-like rest


38


which extends in the longitudinal direction of the conveying channel


30


and is located above the latter. Each of these multipurpose modules


12


is assigned a supply location


16


for the successive supply of folded printed products


18


with the open edge, which is located opposite the fold


18


′, in front.




The stitching module


34


has a saddle-like conveying device


40


which leads past a wire-stitching and/or unsewn-binding head


42


to the downstream end of the stitching module


34


. Said conveying device


40


is adjoined, in the cutting module


36


, by a further conveying device


40


′, which leads past a first cutting head


44


and a second cutting head


44


′ to the downstream end of the cutting module


36


. The first cutting head


44


is intended for trimming the leading and trailing edges, as seen in the processing direction V, of the printed products


18


collected in the multipurpose modules


12


, and the second cutting head


44


′ is intended for trimming the edge which is located opposite the fold


18


. The multipurpose module


12


which is arranged between the cutting module


36


and the removal module


14


is assigned a further supply location


16


, at which folded printed products


18


are supplied with the fold


18


′ in front.




In the processing line which is shown in

FIG. 2

, the printed products


18


are processed as follows. The printed product


18


which is deposited in a straddling manner on the saddle-like rest


38


in the first multipurpose module


12


is supplied, by means of the conveyor


20


, to the saddle-like rest


38


of the following multipurpose module


12


, where a further printed product is deposited on this printed product


18


in a straddling manner. The printed products


18


collected in this way are supplied together, by means of the conveyor


20


, to the stitching module


34


, where they are supplied to the saddles of the conveying device


40


from the saddle-like rest


38


. The wire-stitching and/or unsewn-binding heads


42


stitch and/or bind the collected printed products


18


, whereupon the stitched and/or bound printed products are transferred, by means of the conveying device


40


, to the further conveying device


40


′ at the junction with the cutting module


36


. Said further conveying device


40


′ conveys the stitched and/or bound printed products to the two cutting heads


44


,


44


′ and, ultimately, into the active region of the conveyor


20


′, it being the case that the printed products


18


immediately in front of the first cutting head


44


, are rotated through 90° about their fold, running in the processing direction, and, after the second cutting head


44


′, are rotated through another 90° in the same direction of rotation, with the result that the fold


18


′ is then located at the bottom. The end region of the cutting module


36


, the multipurpose module


12


and the removal module


14


, in turn, form a conveying channel


30


which runs in the processing direction V, is open at the top and in which the stitched and/or bound and cut printed products


18


are transported by means of the conveyor


20


′. The attachment of the multipurpose module


12


arranged downstream of the cutting module


36


has an opening device for the printed products


18


conveyed in the conveying channel


30


, with the result that, at the supply location


16


assigned to said multipurpose module


12


, a further printed product


18


can be inserted into the stitched and/or bound and cut printed products. In the same manner as with the processing line which is shown in

FIG. 1

, the finished or intermediate products


32


formed in this way are supplied to the further-processing station


28


.




It goes without saying that further multipurpose modules


12


may be inserted between the drive module


10


and the saddle-stitching module


34


and between the cutting module


36


and removal module


14


.




The processing line according to

FIG. 3

is similar to that shown in FIG.


2


. An essential difference resides in the design of the stitching module, which in this case is designed as a flat-stitching module


46


with a cover-sheet supply


48


. As seen in the processing direction V, the drive module


10


is followed by a multipurpose module


12


(or else by a plurality of multipurpose modules


12


), a conveyor


20


extending continuously from the drive module


10


, through the multipurpose module


12


, into the flat-stitching module


46


. The multipurpose module


12


is likewise equipped with an attachment having a saddle-like rest


38


on which, at the associated supply location


16


, printed products


18


comprising a plurality of folded sheets are deposited one after the other in a straddling manner.




The flat-stitching module


46


likewise has a conveying device


40


, which is of saddle-like design and leads past a flat-stitching head


46


′ to the downstream cutting module


36


. The conveying device


40


is intended for rotating, between the conveyor


20


and the flat-stitching head


46


′, the straddling printed product


18


about its fold


18


′ running in the processing direction V, for example by means of a rail or of a supporting plate. The cover-sheet supply


48


draws off a cover sheet in each case, for example, from a supply stack


50


and conveys it beneath the rotated printed product


18


. The flat-stitching head


46


′, which may be designed for wire stitching or unsewn binding, stitches or binds together said cover sheet and the sheets of the printed product


18


. The stitched or bound products are then supplied to the further conveying device


40


′ of the cutting module


36


, where, as has been described above in conjunction with

FIG. 2

, the stitched or bound products are trimmed and finished off.




It is also the case with the processing line which is shown in

FIG. 3

that, depending on requirements, it is possible for multipurpose modules


12


to be removed or for further multipurpose modules to be added.




Of course, it is conceivable to insert differently constructed modules rather than the saddle-stitching, cutting and flat-stitching modules


34


,


36


,


46


shown. All that is required is for these differently constructed modules to have an end-side connection configuration which is compatible with the adjacent component modules.




It is thus conceivable for the desired multipurpose modules


12


to be separated out of the processing line which is shown in

FIG. 1

, for, for example, stitching or cutting modules


34


,


36


,


46


to be inserted at the desired location and for all the modules to be pushed together again, with the result that they butt directly against one another and are functional again.




It should also be noted that the conveying devices


40


,


40


′ may be designed in a manner similar to the conveyors


20


,


20


′ such that they extend continuously, wholly or in part, through at least these two component modules.




As can be seen from

FIG. 4

, the drive module


10


has a box-like module housing


54


which is arranged on running rollers


52


and is open on one end side


56


. It is possible to attach a further module to said end side


56


. Standing on the base


54


′ of the module housing


54


are two parallel guide plates


58


which, on the mutually facing sides, are each provided with a top guide groove


60


and a bottom guide groove


60


′. The top and bottom guide grooves


60


,


60


′ are connected to one another via coaxial connecting grooves (not shown) running along an arc of a circle. Located centrally between the two guide plates


58


is a drive wheel


62


which is mounted rotatably on said guide plates, is arranged coaxially with the connecting grooves, is designed as a chain wheel and is connected, via a chain drive


64


(see FIG.


9


), to the drive unit


22


, which is likewise arranged in the interior of the module housing


54


. Indicated by chain-dotted lines at the corners of the end side


56


are system-connection elements


66


which serve for fastening an adjacent module in a releasable manner.





FIG. 5

shows a multipurpose module


12


. It has a module housing


68


which is open at the two end sides


56


, as seen in the processing direction V, and of which the cross-sectional dimensions correspond to the cross-sectional dimensions of the housing


54


of the drive module


10


. The housing base


68


′ is likewise supported on the ground via running rollers


52


. Fastened on the housing base


68


′, at intervals in the processing direction V, are transverse supports


70


, from which pairs of vertical supports


72


project. Resting on the transverse supports


70


are two bottom guide profiles


74


, which extend over the entire length of the multipurpose module


12


and are fastened on the vertical supports


72


by way of their mutually remote sides. Running parallel to the bottom guide profiles


74


are top guide profiles


76


, which are likewise fastened on the vertical supports


72


and extend over the entire length of the multipurpose module


12


. The bottom guide profiles


74


and top guide profiles


76


are provided, on the mutually facing sides, with rectilinear guide grooves


78


which, when the multipurpose module


12


is attached to the drive module


10


, are aligned with the bottom guide grooves


60


′ and top guide grooves


60


and form a continuous guide therewith.




Parallel side walls project in the upward direction from the housing base


68


′, and longitudinally running, strip-like coverings


82


are arranged at the top end of said side walls and are directed toward one another. The mutually facing ends of the coverings


82


are adjoined by channel walls


84


, which run downward and obliquely toward one another. The channel walls


84


are angled at the bottom and fastened on the top guide profiles


76


. The channel walls


84


form the side walls of the conveying channel


30


passing through the entire multipurpose module


12


.




The coverings


82


are each provided with a row of holes


86


. The attachments


88


mentioned in conjunction with

FIGS. 1

to


3


, may be positioned on the covering


82


, said attachments, for fixing purposes, engaging in holes of the rows of holes


86


by way of downwardly projecting stubs (see also FIG.


12


).




The attachment


88


forms a processing channel


90


, which is arranged above the conveying channel


30


and is aligned therewith, and runs in the processing direction V.






66


, in turn, designates system-connection elements in order to fasten the multipurpose module


12


on, and connect it to, other modules.




It is preferable for the module housing


68


, comprising the housing base


68


′, the two side walls


80


, the covering


82


and the channel walls


84


, to consist of bent sheet metal which is preferably perforated in the region of the side walls


80


. The side walls


80


are provided with doors


92


in order, on the one hand, to allow access into the interior of the module housing


68


, and on the hand, to store attachments


88


, or components of attachments, therein.




The removal module


14


, which is shown in

FIG. 6

, has a module housing


94


which is open on both end sides and has a housing base


94


′, supported on running rollers


52


, and also has side walls


80


′, lateral coverings


82


′ and channel walls


84


′. The left-hand channel wall


84


′, as seen in the processing direction, is twisted, with the result that it passes from its inlet-side slope, which corresponds to that of the corresponding channel wall


84


′ of multipurpose modules


12


, into an at least approximately horizontal position. Said channel wall


84


′ has a slot-like through-passage which runs more or less in the processing direction V and through which conveying protrusions


24


′ of the conveying-protrusion chain


24


, which has been mentioned in conjunction with

FIGS. 1

to


3


, project into the conveying channel


30


in order to feed to the delivery belt


26


, adjoining the channel wall


84


′, the finished or intermediate products


32


butting flatly against the channel wall


80


′. The delivery belt


26


can be pivoted in the direction of the double arrow in order for it to be possible to adjust its free end in accordance with the inlet of the processing station


28


.




A guide plate


96


, which is bent in an S-shape as seen in plan view, runs away from the right-hand channel wall


84


′, as seen in the processing direction V, and this guide plate is intended to bring into abutment against the opposite channel wall


84


′ printed products


18


which butt against it, in order for it to be possible to convey the printed products further by means of the conveying-protrusion chain


24


and to close open printed products.




For the sake of completeness, it should be mentioned that the removal module


14


has guide plates


58


, which are arranged in a mating manner in relation to the drive module


10


and have top guide grooves


60


and bottom guide grooves


60


′ and a connecting groove, which runs along a circle-arc segment, and a chain wheel, which is arranged between the guide plates


58


and is connected to the conveying-protrusion chain


24


and the delivery belt


26


. It is likewise the case that these modules are connected via the system-connection elements


66


.




As can be seen from

FIGS. 2 and 3

, the saddle-stitching module


34


and the flat-stitching module


46


likewise have, on the inlet side, parallel guide plates, which are arranged in a mating manner in relation to the drive module


10


and have a top guide groove and a bottom guide groove which are connected by way of a circle-arc-shaped connecting groove, and a chain wheel, which is arranged between the guide plates, is mounted thereon and is connected to the conveying device


40


and the stitching heads


42


,


46


′ for driving the same. The cutting modules


36


likewise have, on the outlet side, guide plates with top and bottom guide grooves and a circle-segment-like connecting groove, which are arranged in same manner as in the drive module


10


. A chain wheel, which is arranged between the guide plates and is mounted thereon, is connected to the conveying devices


40


′ in order to drive the conveyor


20


′.




The conveyors


20


,


20


′ have a multiplicity of conveying elements


98


arranged one behind the other, as are shown in

FIGS. 7

to


10


. Each conveying element


98


comprises a number of, preferably ten, sliding bodies


100


, which are arranged one behind the other on the links of a chain


102


(which is not uninterrupted) . The essentially cuboidal sliding bodies


100


have, on the side which is directed away from the chain


102


, a continuous V-like or U-like recess


104


, as seen in the longitudinal direction of the chain


102


, and guide beads


106


which project laterally on the outer side surfaces and run in the longitudinal direction of the chain


102


. The guide elements are arranged between the guide plates


68


and guide profiles


74


,


76


, the guide beads


106


engaging in the guide grooves


60


,


60


′,


78


. Said guide grooves form an uninterrupted guide for the conveying elements


98


. The overall length of said guides and the number of conveying elements


98


of the same design are coordinated with one another such that the conveying elements


98


form a continuous, i.e. uninterrupted, row.




The length of the modules, as measured in the processing direction V, with continuous guide grooves, in the present case the multipurpose modules


12


, is a whole-numbered multiple of the length L of the conveying elements


98


. As can be seen from

FIG. 7

, for example the multipurpose module


12


is double the length of a conveying element


98


. Likewise, the overall groove length in each of the modules, in which deflection takes place from one strand to the other, is coordinated such that, in turn, a whole number of conveying elements


98


are accommodated in the region of the relevant module, in the drive module


10


in the examples shown, in the removal module


14


, in the stitching modules


34


,


46


and in the cutting module


36


.




If, before a module is separated out, the conveying elements


98


are placed such that the separation between two conveying elements


98


is aligned with the end side


56


of the modules, it is possible for the modules to be separated from one another, the relevant number of conveying elements


98


remaining in the guide grooves in each module. Each module thus has a number of conveying elements


98


assigned to it, with the result that the attachment of modules always forms a continuous row of conveying elements


98


. The guide section which belongs to a module and has the conveying elements


98


arranged in the guide forms a section


33


of the conveyor


20


or


20


′.





FIG. 10

shows the top and bottom guide profiles


74


,


76


of a separated multipurpose module


12


with conveying elements


98


, arranged therein, in the region adjacent to an end side


56


. It is conceivable for the guide profiles


74


,


76


to terminate in a state in which they are set back slightly in relation to the end-side plane of the module. The amount by which they are offset, however, is smaller than half the length of a sliding body


100


.




The conveying elements


98


, located in the region of the conveying channel


30


in each case, form the base of the conveying channel


30


, the lateral surfaces of the recess


104


being aligned with the channel walls


84


and


84


′. Projecting from the second sliding body


100


from the back, as seen in the processing direction V, in each case, on the side which is directed away from the chain


102


, is a carry-along element


108


with a first extension arm


110


and with a second extension arm


110


′, which is arranged between the first extension arm and the sliding body


100


and is offset to the rear in relation to the latter.





FIG. 7

shows, by chain-dotted lines, printed products


18


which are located in the conveying channel


30


and thus butt against the conveying elements


98


as well as printed products


18


which are arranged, above said conveying elements, in the processing channel


90


, which is formed by attachments


88


arranged directly one behind the other. The extension arms


110


, which project into the processing channel


90


, act on the trailing edge, as seen in the processing direction, of the corresponding printed products in order to transport the same in the processing direction V, whereas the second extension arms


110


′ act correspondingly on the printed products


18


located in the conveying channel


30


.




If an attachment


88


is not followed by any other attachment


88


, as seen in the processing direction V, or if two successive attachments


88


form between them a gap which is at least approximately as long as the printed products


18


which are to be processed, printed products


18


which are located in the processing channel


90


are supplied to the bottom conveying channel


30


as they are conveyed out of the relevant attachment


88


. In order to compensate for the displacement, seen in the processing direction V, caused by the tilting of the printed product


18


, the extension arms


110


,


110


′ are arranged in an offset manner, with the result that in each case the printed product


18


which is to be supplied to the conveying channel


30


is aligned in the conveying direction with the printed product


18


which is already located in the conveying channel


30


. The arrangement of attachments


88


thus determines where, in the course of the processing operation, a printed product


18


is supplied from the processing channel


90


to the conveying channel


30


.




The conveying elements


98


are driven by means of the drive wheel


62


, which is designed as a chain wheel and meshes with the chain


102


of the conveying elements


98


. The drive power is transmitted from the conveying element


98


located in the region of the drive wheel


62


to the conveying elements


98


located outside the region of the drive wheel


62


exclusively by pushing contact, in that the individual conveying elements


98


butt against one another on the end sides. The operations for driving the conveying elements


98


of the conveyors


20


′ and of picking up the movement of the conveying elements


98


by means of chain wheels in the region of the downstream ends of the conveyors


20


and


20


′ take place in the same manner.




The attachments


88


may be designed differently. Thus, for example, the attachment


88


′ shown in

FIGS. 11 and 12

is provided, in particular, for arranging in the region of the supply locations


16


. In an introduction region


112


, of which the length, as measured in the processing direction V, is greater than the extent, measured in the same direction, of the printed products


18


which are to be processed, the processing channel


90


has a V-shaped cross section. In an end region


114


, which is downstream in relation to the introduction region


112


, the cross section of the processing channel


90


corresponds to a narrow U and in a transition region


116


, which is located between the introduction region


112


and end region


114


, the cross section of the processing channel


90


changes continuously from the cross section of the introduction region


112


to the cross section of the end region


114


. The processing channel


90


is formed on the right-hand side, as seen in the processing direction V, by a right-hand processing-channel-wall element


118


which is produced from sheet metal, is bent in a duct-like manner at its bottom end region in order to form the base of the processing channel


90


, and has a laterally projecting supporting lug


120


on its top side. On the left-hand side, the processing channel


90


is formed by a left-hand processing-channel-wall element


118


′, which is likewise produced from sheet metal and is aligned with the duct-like end of the right-hand processing-channel-wall element


118


, but terminates at a distance therefrom in order to form, therewith, a slot-like opening


112


which is continuous in the processing direction V. At the top end region, the left-hand processing-channel-wall element


118


′ likewise has an outwardly directed supporting lug


120


. The supporting lugs


120


of the two processing-channel-wall elements


118


and


118


′ are fastened on a transverse support


124


in each case at the start and at the end of the attachment


88


′ and, on their bottom side, have stubs


126


which are intended to engage in holes belonging to the rows of holes


86


when the attachment


88


′ is fitted onto the multipurpose module


12


. It goes without saying that the distance between the transverse supports


124


is greater than the length, as measured in the processing direction V, of the printed products


18


which are to be processed, with the result that the latter can be introduced, between the transverse supports


124


, into the processing channel


90


, and that the distance between the transverse supports


124


and the base of the processing channel


90


is selected such that the printed products


18


which are to be processed can be conveyed through therebetween.





FIG. 11

shows the attachment


88


′ positioned on a multipurpose module


12


. The processing channel


90


is located above the conveying channel


30


of the multipurpose module


12


, is aligned therewith and runs in the processing direction V. It is then possible for the extension arms


110


(see

FIGS. 7 and 8

) to engage, through the opening


122


, into the processing channel


90


in order to transport the printed products


18


arranged therein. In

FIG. 12

, solid lines indicate the attachment


88


′ before it is placed in position and chain-dotted lines indicate the attachment once it has been placed in position.




For the sake of completeness, it should be mentioned that the attachment


88


′, which is shown in

FIGS. 11 and 12

, may be followed by a further attachment having, for example, an opening element in order to open the printed products


18


which are supplied to the attachment


88


′. The attachment arranged downstream of the attachment


88


′ could also have a directing element in order to position against a side wall of the processing channel


90


the printed products which are supplied to the attachment


88


′, with the result that printed products supplied at a further supply location come to rest alongside the printed product


18


positioned against a wall. It goes without saying that, by virtue of different constructions of attachments and the arrangement thereof in the conveying channel


30


, it is possible to provide extremely straightforward adaptation of the processing line to the desired type of processing. For example, it is possible to design attachments in accordance with the processing regions, as are disclosed in the earlier PCT Patent Application published under No. W


0


98/35901, and corresponding U.S. pending application Ser. No. 09/367,465.




It is also conceivable for the conveyors


20


,


20


′ to be replaced by worm conveyors, it being the case that each of the relevant modules is fixedly assigned a section of the conveying worm, or for the conveyors


20


,


20


′ to be designed in accordance with the embodiment disclosed in EP-A-0 458 733 and in the corresponding U.S. Pat. No. 5,158,277, each of the relevant modules being assigned a section of the conveyor.




It is also possible to equip the conveyors


20


,


20


′ not with sliding bodies


100


but with rolling bodies arranged in a guide, as are disclosed, for example, in EP-A-0 387 318 and in the corresponding U.S. Pat. No. 5,074,678 or in the CH Patent Application No. 1997 0221/97. It is also possible for the rolling bodies or sliding bodies


100


, which form pressure-exerting bodies, to be arranged loosely in the guide, i.e. such that they are not connected to one another. In this case, the drive wheel acts directly on the pressure-exerting body. As far as the pressure-exerting bodies and the interaction between the drive wheel and pressure-exerting body are concerned, you are referred to CH Patent Application No. 1996 02338/96 as well.




If the sliding or rolling bodies are not connected to one another, separation of the corresponding modules is possible in each case between any two successive sliding or rolling bodies desired. However, separation should always take place between appropriate sliding-body or rolling-body pairs.




It should also be pointed out that, rather than having to form the base of the conveying channel, the conveying elements, as carry-along elements or clamps, may just ensure the advancement of the printed products.




It goes without saying that, by virtue of suitable configuration of the side walls


80


′ and of the associated guide profiles


74


,


76


, it is also possible to use bent multipurpose modules


12


. This allows free configuration of the processing route, if need be this may also be endless without a return strand. Of course, it is also possible for the connections for power, control and data transmission to be separated in a modular manner.



Claims
  • 1. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one further supply location which is arranged downstream of the supply location in the processing direction and is intended for further printed products which are combined in the processing line with printed products which have already been supplied, and at least one processing station for the printed products, a removal location at which the printed products which have been processed and combined to form an intermediate product or end product are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
  • 2. The processing line as claimed in claim 1, wherein the conveyor has conveying elements which are arranged one behind the other, and, in the event of separation, at least one conveying element remains in each of the component modules.
  • 3. The processing line as claimed in claim 2, wherein the conveying elements are separate from one another and driven in circulation in the processing direction, and wherein the drive power is transmitted from one conveying element to the next by pushing contact.
  • 4. The processing line as claimed in claim 2, wherein all the conveying elements are of the same length as measured in the processing direction, and are guided in a guide path which is uninterrupted when the component modules are arranged one against the other, and the lengths of the sections of the conveying path which are assigned to the component modules correspond to a whole-numbered multiple of the length of one conveying element.
  • 5. The processing line as claimed in claim 1, wherein at least two successive component modules form a continuous conveying channel which is open at the top and in which the printed products supplied to the same are transported by means of the conveyor, and above the conveying channel a processing-channel element which is aligned with said conveying channel and extends in the processing direction is arranged in a removable manner on the associated component module in which conveying elements of the conveyor engage in order to transport printed products supplied to the processing-channel element.
  • 6. The processing line as claimed in claim 5, wherein two processing-channel elements adjoin one another, as seen in the processing direction, and form a continuous processing channel.
  • 7. The processing line as claimed in claim 5, wherein two processing-channel elements following one another in the processing direction leave free between them a through-passage which is open at the bottom and serves for transferring into the bottom conveying channel the printed product which passes out of the upstream processing-channel element.
  • 8. The processing line as claimed in claim 1, wherein a component module designed as a drive module has the drive unit and a section of the conveyor and wherein preferably all the further component modules are arranged downstream of the drive module, as seen in the processing direction.
  • 9. The processing line as claimed in claim 1, wherein a downstream end section of the conveyor, as seen in the processing direction, is arranged in an initial region of a component module which has a conveying device which is arranged downstream of the conveyor and is intended for transporting further the printed products which are supplied by means of the conveyor.
  • 10. The processing line as claimed in claim 1, wherein an upstream end section of the conveyor, as seen in the processing direction, is arranged in an end region of a component module, which has a conveying device which is arranged upstream of the conveyor.
  • 11. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one further supply location which is arranged downstream of the supply location in the processing direction and is intended for further printed products which are combined in the processing line with printed products which have already been supplied, and a removal location at which the printed products which have been combined to form an intermediate product or end product are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
  • 12. A processing line for printed products, having a supply location at which printed products are supplied to the processing line, having at least one processing station for the printed products, a removal location at which the printed products which have been processed are guided away from the processing line, and having conveying means for transporting the printed products through the processing line to the removal location, wherein the processing line comprises a number of component modules which can be separated from one another and are arranged directly one behind the other as seen in the processing direction, and a conveyor which is driven by a drive unit and extends continuously, wholly or in part, through at least two of the component modules and can be separated when said component modules are separated, with the result that a section of the conveyor remains in each of these component modules.
Priority Claims (1)
Number Date Country Kind
366/97 Feb 1997 CH
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/CH98/00016 WO 00 8/17/1999 8/17/1999
Publishing Document Publishing Date Country Kind
WO98/37003 8/27/1998 WO A
US Referenced Citations (14)
Number Name Date Kind
1441278 Halvorsen Jan 1923
4349189 Edstrom Sep 1982
4726461 Pokrinchak Feb 1988
4881633 Cailey et al. Nov 1989
5074678 Eberle Dec 1991
5116033 Honegger May 1992
5125140 Sticht Jun 1992
5158277 Reist Oct 1992
5191540 Ramsey Mar 1993
5592881 Rabjohns Jan 1997
5609238 Christensen Mar 1997
5810346 Jorg Sep 1998
5884746 Leisner et al. Mar 1999
5904242 Swanson May 1999
Foreign Referenced Citations (2)
Number Date Country
WO 9604195 Feb 1996 WO
WO 9835901 Aug 1998 WO