Modular refrigeration system for refrigeration appliance

Information

  • Patent Grant
  • 6701739
  • Patent Number
    6,701,739
  • Date Filed
    Wednesday, June 12, 2002
    23 years ago
  • Date Issued
    Tuesday, March 9, 2004
    21 years ago
Abstract
A modular refrigeration system having an evaporator, a condenser, a compressor, and expansion device fluidly connected by a plurality of conduits. The modular refrigeration system includes an integral base plate to which the evaporator, condenser, expansion device, and compressor are mounted. A compressor mount is formed in the base plate and includes at least one integrally formed stud extending from the base plate. The compressor has at least one mounting flange in which the stud is received. A fastener is affixed to the stud to secure the compressor to the base plate. A drain pan is formed in the base plate beneath the compressor to collect condensate. A drain basin is located beneath the evaporator and is fluidly connected to the drain pan via a trough. Condensate from the evaporator drains to the drain pan where it is evaporated.
Description




BACKGROUND OF THE INVENTION




The present invention relates to refrigeration appliances and more particularly to those having a modular refrigeration system.




Conventionally, refrigeration appliances are provided with a refrigeration system to cool the interior thereof One such refrigeration appliance may include, e.g., a vending machine, refrigerator or freezer case, or the like. The refrigeration system typically includes a compressor, evaporator, condenser, and expansion device fluidly connected by a plurality of conduits. The system also includes control electronics for operation of the system.




Some refrigeration appliances include a refrigeration system having the components thereof individually mounted within the appliance. In the case of failure of one of the components, the malfunctioning component must be replaced. In order to repair the system, the refrigerant charge in the failed component and the conduits interconnecting the component to the system must be removed. The component is replaced and the system is then recharged with refrigerant.




A problem with this type of system is that if the component is replaced on site, the repair could be time consuming and messy, and require a substantial amount of equipment to be brought to the job site to effect the repair. If the entire refrigeration appliance is taken off-site to be repaired, the time necessary to complete the repair and return the appliance may be substantial. The cost of the repair and travel time is also significant.




In other types of refrigeration appliances, several of the refrigeration system components may be mounted to a base which is removably mounted in the lower end of the appliance. The base of the refrigeration system may be provided with a condensate pan located beneath the condenser in which condensate produced during operation of the refrigeration system collects. The condensate is then caused to evaporate by directing air over the pan. Additionally, the discharge conduit from the compressor may be located at least partially in the pan to assist with the evaporation process. One particular base plate of the prior art is formed from several layers of material.




A problem with this type of refrigeration system is that with the condensate pan being located beneath the condenser, the evaporation of the condensate takes more time as the condenser fan is not directly blowing warm air over the pan. Further, with the base being formed of several layers the assembly time and thus the cost of the system is increased.




It is desired to provide a modular refrigeration system which is a removable and replaceable unit providing faster boil off of collected condensate and an improved base plate for the unit.




SUMMARY OF THE INVENTION




The present invention relates to an integrated, modular refrigeration system having a compressor, evaporator, condenser, expansion device, conduits, and control electronics assembled onto a base which is installed into a refrigeration appliance, such as, e.g., a vending machine. In the event of component failure, the refrigeration system unit may be removed and a new one used to replace the unit. The failed component in the removed system is then later replaced to refurbish the system for use in another refrigeration appliance. The refrigeration system is slid into and out of the appliance as a unit, with the only installation steps including connecting the electrical power and control connections.




The present invention includes a one-piece molded base plate to which all of the refrigeration system components are mounted. The base plate includes integrally formed bosses and studs for mounting the compressor to the plate. The compressor includes mounting feet which rest upon the bosses, positioning the compressor above the condensate pan formed beneath the compressor. The mounting feet include apertures through which the mounting studs extend. A push on nut is placed on the stud to secure the compressor to the base plate. The other components may be mounted to the base plate using fasteners such as screws, or the like.




The evaporator is mounted to a one-piece evaporator mount secured to the base plate. The evaporator core is attached to the evaporator mount which includes an integral drain where condensate collects and delivers it to a common point such as a drain basin formed in the base plate. The condensate from the evaporator mount collects in the drain basin integrally formed in the base plate and is directed to the drain pan located beneath the compressor by a trough also formed in the base plate.




The discharge tube from the compressor is located within the drain pan to assist in the rapid boil off of water collected therein. Air heated by and drawn through the condenser is blown across the surface of the condensate to further assist in evaporation from the drain pan. An integral evaporator fan motor mount is provided in the base plate as well as integral airflow holes through which air enters and exits the chamber defined by an evaporator cover.




The evaporator cover encloses the evaporator core. The cover is insulated, being provided with a smooth plastic inner liner in direct contact with the refrigerated air. The liner has large radii so as not to disrupt the flow of air along the inner surface of the cover. A molded foam outer liner having a variable thickness is located over the smooth plastic inner liner. Projections are molded into the base plate which fit into the inner perimeter corners of the interior liner at the open end of the cover to maintain the position of the cover on the base plate. A groove is provided in the outer surfaces of the top and the sides in which a large rubber band is provided. The end of the rubber band is stretched over the cover and is looped around hooks formed in the base plate to retain the position of the evaporator cover.




The present invention provides a modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits. The modular refrigeration system includes a one-piece base plate with the evaporator, condenser, and compressor mounted thereto. A compressor mount is formed in the base plate and includes at least one integrally formed stud extending therefrom. The compressor has at least one mounting flange with an aperture formed therein in which the stud is received. A fastener is affixed to the stud to secure the compressor to the base plate.




The present invention also provides a modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits. The modular refrigeration system includes a one-piece base plate having the evaporator, condenser, and compressor mounted thereto. A drain pan is integrally formed in the base plate located beneath the compressor. A drain basin is integrally formed in the base plate located beneath the evaporator. The basin and the drain pan are fluidly connected such that condensate collects in the drain pan.




The present invention further provides a modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits. The modular refrigeration system includes a one-piece base plate having the evaporator, condenser, and compressor mounted thereto. A drain pan is integrally formed in the base plate located beneath the compressor in which condensate collects. The condenser further includes a fan which directs air over the drain pan to evaporate the condensate. A fan mount is integrally formed in the base plate located beneath the evaporator. At least one airflow passageway is located in the base plate. A cover is mounted to the base plate encasing the evaporator with the fan mount and the airflow passageway being located beneath the cover.




The present invention provides a modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits. The modular refrigeration system includes a one-piece base plate to which the evaporator, condenser, and compressor are mounted. At least one projection is integrally formed with the base plate and engages a cover mounted to the base plate to encase the evaporator. A groove is formed in cover. A hook is located on each of opposite sides of the base plate. An elastic fastener is received in the groove and engages each of the hooks to secure the cover to the base plate.




The present invention also provides a method of attaching a cover for an evaporator to a base plate of a modular refrigeration system including engaging the cover with projections extending from the base plate; engaging a first hook formed on a first side of the base plate with an elastic fastener; locating the elastic fastener in a groove formed in the cover; and engaging a second hook formed on a second, opposite side of the base plate with the elastic fastener, whereby the cover is secured to the base plate.




One advantage of the present invention is that the modular unit facilitates quick and easy repair of the refrigeration appliances and simplifies assembly of the appliance at the OEM.




An additional advantage of the present invention is the integrally formed base plate which is easily constructed and cost effective.




A further advantage of the present invention is the method of mounting the evaporator cover to the base plate. The projections in the base plate allow for alignment of the cover over the evaporator with the elastic fastener being quickly and easily removable and replaceable in the case of system refurbishment and repair.











BRIEF DESCRIPTION OF THE DRAWINGS




The above mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a perspective view of a refrigeration apparatus having a modular refrigeration system in accordance with the present invention;





FIG. 1A

is a sectional view of the refrigeration apparatus of

FIG. 1

taken along line


1


A—


1


A;





FIG. 2

is a perspective view of the modular refrigeration system of the present invention;





FIG. 3

is a perspective view of the modular refrigeration system of

FIG. 2

, with the evaporator cover removed;





FIG. 4

is a perspective view of a base plate of the modular refrigeration system of the present invention;





FIG. 5

is a top plan view of the base plate of

FIG. 4

;





FIG. 6

is a side elevational view of the base plate of

FIG. 4

;





FIG. 7

is a sectional view of a compressor mounting area in the base plate of

FIG. 6

taken along line


7





7


;





FIG. 8

is a perspective view of an evaporator mount of the modular refrigeration system of the present invention;





FIG. 9

is an end view of the evaporator mount of

FIG. 8

;





FIG. 10

is a side elevational view of the evaporator mount of

FIG. 8

;





FIG. 11

is to view of the evaporator mount of

FIG. 8

;





FIG. 12

is a perspective view of an evaporator cover of the modular refrigeration system of the present invention;





FIG. 13

is a bottom plan view of the evaporator cover of

FIG. 12

;





FIG. 14

is a sectional view of the evaporator cover of

FIG. 13

taken along line


14





14


; and





FIG. 15

is a sectional view of the evaporator cover of

FIG. 14

taken along line


15





15


.











Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent an embodiment of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention.




DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1 and 1A

, refrigeration appliance


20


may be, e.g., a vending machine, refrigerator or freezer case, or the like. Refrigeration appliance


20


is provided with modular refrigeration system


22


which is an integrated, packaged unit mounted in upper compartment


24


of appliance


22


. Upper compartment


24


is defined by cover


25


which has three sides. The top and rear of cover


25


are open so that modular refrigeration system


22


may be slidably installed and removed as necessary. Cover


25


is provided with front vent panel


26


having louvers


28


therein through which air may enter and exit the compartment. Modular refrigeration system


22


is mounted to the upper end of compartment


30


located below compartment


24


. Lower compartment


30


is the cooled or refrigerated portion of appliance


20


.




Referring to

FIGS. 2 and 3

, modular refrigeration system


22


is a unit having base plate


32


onto which condenser assembly


34


including condenser fan


35


, evaporator


36


, compressor


38


, expansion device


39


, fan


40


, and electrical control box


42


are mounted. Cover


44


is secured to base plate


32


to encase evaporator


36


and fan


40


. Conduits


46


fluidly connect the refrigeration system components. With the components interconnected by conduits


46


, system


22


is initially charged with refrigerant prior to being shipped to the OEM which facilitates quick and easy assembly of refrigeration appliance


20


.




Refrigeration system


22


may be slidably removed from and replaced in appliance


20


as a unit. For example, in the case of component failure, the failed refrigeration system unit


22


is removed from appliance


20


and a second refrigeration system unit


22


is installed. The installation of a working unit


22


is quick and easy with only an electrical connection to a power source and any control connections needing to be made. The removed unit


22


is refurbished by removing and replacing the failed component off-site. The refurbished system is then recharged with refrigerant and used to replace another unit


22


if necessary.




Referring to

FIGS. 4

,


5


,


6


, and


7


, refrigeration system


22


includes one piece, integrally formed base plate


32


. Base plate


32


is formed by any suitable method including injection molding, pressure molding, casting, or the like and is constructed from a material such as plastic, reinforced plastic, or lightweight metals such as aluminum.




As illustrated in

FIGS. 2

,


3


,


4


, and


5


, condenser


34


assembly and electrical control box


42


are mounted to base plate


32


, adjacent compressor


38


, by any suitable type of fasteners


48


such as screws. Fasteners


48


are received in apertures formed mounting feet


50


of condenser assembly


34


and electrical control box


42


and engage apertures


52


formed in plate


32


to secure the components thereto.




Base plate


32


is provided with integral compressor mount


54


for mounting compressor


38


thereto. Referring to

FIGS. 4

,


5


,


6


, and


7


, compressor mount


54


is formed with four bosses


56


having integral studs


58


extending upwardly therefrom and integrally formed therewith. Bosses


56


are positioned to align with mounting feet


60


(

FIG. 2

) integrally formed with the compressor housing such that studs


58


are received in apertures located in feet


60


. As shown in

FIG. 2

, one fastener


62


is secured to the end of each stud


58


to secure compressor


38


into position on base plate


32


. Fasteners


62


may be any suitable type of nut such as, e.g., a pal nut or push nut.




Compressor mount


54


is located in condensate drain pan


64


integrally formed in base plate


32


directly beneath compressor


38


. Bosses


56


extend upwardly from lower surface


66


of drain pan


64


a predetermined distance. Mounting feet


60


of compressor


38


engage the upper surface of bosses


56


to locate compressor


38


above the maximum condensate level in drain pan


64


. Condensate drain pan


64


is in fluid communication with drain basin


68


located beneath evaporator


36


by channel or trough


70


. Drain basin


68


and trough


70


are integrally formed in base plate


32


.




Referring to

FIGS. 3

,


8


,


9


,


10


, and


11


, evaporator


36


is mounted to base plate


32


via evaporator mount


72


. Evaporator mount


72


is constructed from any suitable material able to support evaporator


36


by a method such as molding or casting, for example. Evaporator mount


72


includes substantially horizontal support platform


74


having substantially vertical legs


76


. Located at the bottom of legs


76


are mounting feet


78


which extend substantially perpendicularly from legs


76


. Mounting feet


78


are received in recesses


80


(

FIG. 4

) integrally formed in base plate


32


having apertures


82


located therein. Apertures


84


formed in mounting feet


78


align with apertures


82


to receive fasteners


86


(

FIG. 3

) to secure evaporator mount


72


to base plate


32


. Located about the periphery of support platform


74


is lip


88


which defines drip pan


90


for condensate produced by evaporator


36


. Extending upwardly from support platform


74


near the rear comers thereof are braces


92


. Braces


92


are provided with apertures


94


which align with apertures in evaporator


36


. Fasteners


96


are received by apertures


94


and those in evaporator


36


to secure evaporator


36


to mount


72


.




Referring to

FIG. 10

, drip pan


90


is defined by upper surface


98


of support platform


74


and lip


88


. Integrally formed in support platform


74


is channel


100


. Upper surface


98


of support platform


74


is downwardly inclined toward channel


100


to direct evaporator condensate produced during operation of refrigeration system


22


toward the channel. From channel


100


, the condensate enters funnel shaped drain


102


and travels along passageway


104


to collect in drain basin


68


(FIG.


4


).




As shown in

FIGS. 3

,


4


, and


5


, fan mount


106


is integrally formed in base plate


32


to mount fan


40


beneath evaporator


36


. Located adjacent fan mount


106


are airflow passageways


108


formed in base plate


32


. Air enters and exits chamber


110


defined by evaporator cover


44


through airflow passageways


108


where it is cooled by evaporator


36


. The cooled air then refrigerates appliance


20


.




The airflow path through refrigeration apparatus


20


is illustrated in FIG.


1


A. The temperature of the air within compartment


30


of apparatus


20


increases as heat from the objects being cooled, located in compartment


30


, is transferred to the air. The objects in compartment


30


are thus cooled. The warmed air exits compartment


30


in the direction of arrows


144


through first warm air chamber


152


located in top wall


148


of compartment


30


. The warmed air in chamber


152


passes through airflow passageways


108


formed in base plate


32


to enter chamber


110


defined by evaporator cover


44


. The warmed air flows in the direction of arrows


144


through evaporator


36


. As the warm air flows over coils


142


of evaporator


36


, heat is transferred from the air to the refrigerant through the coils, thus reducing the temperature of the air. The cooled air flows from evaporator


36


in the direction of arrows


156


and by the force of fan


40


through aperture


158


in base


32


over which fan


40


is mounted. The cooled air enters second chamber


154


formed in top wall


148


being separated from warm air chamber


152


by baffle


150


. The cooled air then passes into duct


162


defined by side wall


164


of compartment


30


and louvered wall


166


. The cooled air flows along duct


162


, exiting into the interior of compartment


30


through a plurality of spaced openings


168


formed in louvered wall


166


.




Referring to

FIGS. 12

,


13


,


14


, and


15


, cover


44


is constructed from a first layer


112


and a second layer


114


. First layer


112


is in direct contact with refrigerated air circulating in chamber


110


defined by cover


44


. Layer


112


is formed from any suitable material including plastic by a method such as injection molding. Inner surface


116


of first layer


112


is smooth to prevent turbulence in the circulating refrigerated air as it comes into contact therewith. Secured to outer surface


118


of first layer


112


is second layer


114


. Second layer


114


is molded from an insulative foam material and may have a variable thickness. In order to fit the entire refrigeration system


22


onto base plate


32


, the thickness of insulating layer


114


can be varied in certain areas. As illustrated in

FIGS. 12 and 15

, first and second layers


112


and


114


are provided with large radii


120


. Radii


120


direct the airflow in chamber


110


smoothly through evaporator


36


, thus improving the system efficiency. Opening


121


is provided in one side of cover


44


through which conduit


46


and expansion device


39


passes to connect with evaporator


36


.




As illustrated in

FIGS. 12

,


13


, and


15


, cover


44


is provided with mounting means including longitudinal groove


122


formed in the outer surface of insulative layer


114


and projections


124


molded into base plate


32


(FIG.


4


). Projections


124


engage first layer


112


of cover


44


and are provided for properly locating cover


44


on base plate


32


over evaporator


36


and airflow passageway


108


. Cover


44


is secured against gasket


125


located between base plate


32


and cover


44


by elastic fastener


126


(

FIG. 2

) received in groove


122


. Elongated elastic fastener


126


may be a rubber band or any other suitable elastic member which retains cover


44


against base plate


32


by means of its self-tensioning, elastic properties. Fastener


126


is secured to hooks


128


integrally formed on respective opposite sides


130


and


132


of base plate


32


(

FIGS. 2

,


4


, and


5


). Hooks


128


are located in recesses


131


in sides


130


and


132


so as not to extend past the width of base plate


32


. Groove


122


in ends


134


and


136


of cover


44


align with recesses


131


. Fastener


126


is then looped over respective hooks


128


to secure cover


44


onto base plate


32


.




The general operation of refrigeration system


22


includes first supplying power to operate the motor of compressor


38


, condenser fan


35


, and fan


40


. The refrigerant gas in the system enters compressor


38


where it is compressed, pressurizing the gas and thus increasing the temperature. The heated refrigerant gas travels through compressor discharge conduit


138


(

FIG. 2

) and enters heat exchanger coils


140


of condenser assembly


34


where the gas is condensed to a liquid state. A portion of discharge conduit


138


is located in drain pan


64


where the heat of the refrigerant gas within the conduit assists with the rapid boil off of condensate collected in drain pan


64


. The heat of the gas entering condenser coils


140


is conducted to the ambient air as condenser fan


35


blows air across coils


140


. The heated air then travels over condensate drain pan


64


to further help with the evaporation process of condensate in pan


64


. From the condenser, the liquid refrigerant flows through expansion device


39


which reduces the pressure of the refrigerant as it enters evaporator


36


. The refrigerant is boiling as it flows through heat exchanger coils


142


of evaporator


36


causing it to evaporate. Air is blown across coils


142


by fan


40


and the heat from the air is transferred to coils


142


, thus reducing the temperature of the air as it is forced over evaporator


36


. The cool air then creates the refrigerated environment of appliance


20


.




While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.



Claims
  • 1. A modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits, the modular refrigeration system, comprising:a one-piece base plate, the evaporator, condenser, and compressor mounted to said base plate; a compressor mount formed in said base plate, said compressor mount including at least one integrally formed stud extending therefrom, the compressor having at least one mounting flange, said stud received in an aperture formed in said mounting flange; and a fastener affixed to said stud, whereby said compressor is secured to said base plate; and a drain pan integrally formed in said base plate said drain pan located beneath said compressor, condensate collected in said drain pan, said compressor mount is located in said drain pan; and the condenser having a fan, said fan directing air over said drain pan and the condensate evaporates.
  • 2. The refrigeration system of claim 1, wherein said compressor mount further includes a boss, said stud integrally formed with said boss, said boss extending a distance above said drain pan, whereby said compressor is seated substantially above said drain pan.
  • 3. The refrigeration system of claim 1, wherein the compressor further includes a discharge tube, at least a portion of said discharge tube located in said drain pan, whereby the condensate evaporates.
  • 4. The refrigeration system of claim 1, wherein said base plate further includes a drain basin integrally formed therein, said drain basin located beneath the evaporator, said drain basin fluidly connected to said drain pan.
  • 5. The refrigeration system of claim 1, wherein said base plate further includes a fan mount integrally formed therein, said fan mount located beneath the evaporator.
  • 6. A modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits, the modular refrigeration system, comprising:a one-piece base plate, the evaporator, condenser, and compressor mounted to said base plate; a drain pan integrally formed in said base plate, said drain pan located beneath the compressor, the compressor including a discharge tube at least a portion of the discharge tube located in said drain pan, heat from the discharge tube promoting evaporation of condensate in said drain pan; and a drain basin integrally formed in said base plate located beneath the evaporator, said basin and said drain pan fluidly connected such that condensate collects in said drain pan.
  • 7. The refrigeration system of claim 6, further comprising a channel integrally formed in said base plate, said channel fluidly connecting said basin and said drain pan.
  • 8. A modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits, the modular refrigeration system, comprising:a one-piece base plate, the evaporator, condenser, and compressor mounted to said base plate; a drain pan integrally formed in said base plate, said drain pan located beneath the compressor; a drain basin integrally formed in said base plate located beneath the evaporator, said basin and said drain pan fluidly connected such that condensate collects in said drain pan; and wherein the condenser further includes a fan directing air over the drain pan, whereby heated air directed over said drain pan by said fan promotes evaporation of condensate in said drain pan.
  • 9. The refrigeration system of claim 8, wherein the compressor further includes a discharge tube, at least a portion of said discharge tube located in said drain pan, whereby heat from the discharge tube promotes evaporation of condensate in said drain pan.
  • 10. A modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits, the modular refrigeration system, comprising:a one-piece base plate, the evaporator, condenser, and compressor mounted to said base plate; a drain pan integrally formed in said base plate, said drain pan located beneath the compressor, condensate collecting in said drain pan, the condenser further including a fan, whereby said fan directs air over said drain pan and the condensate evaporates; a fan mount integrally formed in said base plate, said fan mount located beneath the evaporator; at least one airflow passageway located in said base plate; a cover mounted to said base plate encasing the evaporator, said fan mount and said airflow passageway located beneath said cover.
  • 11. The refrigeration system of claim 10, further comprising a drain basin integrally formed in said base plate, said drain basin located beneath the evaporator and said cover.
  • 12. The refrigeration system of claim 11, wherein said drain basin is fluidly connected to said drain pan, condensate from the evaporator collected in said drain basin and directed to said drain pan.
  • 13. The refrigeration system of claim 10, wherein the compressor further includes a discharge tube, at least a portion of said discharge tube located in said drain pan, whereby heat from the discharge tube promotes evaporation of condensate in said drain pan.
  • 14. The refrigeration system of claim 10, further comprising a chamber defined by said cover, air flowing into said chamber via a first said airflow passageway and out of said chamber via a second said airflow passageway.
  • 15. A modular refrigeration system having an evaporator, a condenser, and a compressor fluidly connected by a plurality of conduits, the modular refrigeration system, comprising:a one-piece base plate, the evaporator, condenser, and compressor mounted to said base plate; at least one projection integrally formed with said base plate; a cover mounted to said base plate encasing the evaporator, said cover engaged by said projection; a groove formed in said cover; a recess formed in each of opposite sides of said base plate, said recesses aligned with said groove; a hook located in each of said recesses; and an elastic fastener received in said groove and engaging each said hook, whereby said cover is secured to said base plate by said fastener.
  • 16. The refrigeration system of claim 15, wherein said cover includes a first inner layer and a second outer layer, said first layer in contact with air in the system and said second layer secured to said first layer.
  • 17. The refrigeration system of claim 16, wherein said second layer is constructed from an insulative material.
  • 18. The refrigeration system of claim 15, further comprising a gasket located between said base plate and said cover.
  • 19. The refrigeration system of claim 15, wherein said cover further includes radii sized to prevent turbulent airflow beneath said cover.
  • 20. The refrigeration system of claim 15, wherein said elastic fastener is a rubber band.
  • 21. A method of attaching a cover for an evaporator to a base plate of a modular refrigeration system, comprising:engaging the cover with projections extending from the base plate; engaging a first hook formed on a first side of the base plate with an elastic fastener; locating the elastic fastener in a groove formed in the cover; and engaging a second hook formed on a second, opposite side of the base plate with the elastic fastener, whereby the cover is secured to the base plate.
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