1. Field of the Invention
The present invention pertains to electrical connectors. The invention more particularly concerns electrical connectors, such as coaxial connectors, which transmit electrical signals in the radio frequency (RF) range or spectrum.
2. Discussion of the Background
Electrical connectors which operate in the RF spectrum are known. As the number of transmitted electrical signals increases the number of electrical connectors increases. However, in some applications, the amount of space available to accommodate the electrical connectors has not increased. Thus, the density per unit space of connectors is increased. The density can be increased, but the increase in density is limited by how closely the human fingers can install one electrical connector next to a previously installed electrical connector.
Also known in the art are ganged connectors, such as the connector disclosed in U.S. Pat. No. 7,927,125, which is hereby incorporated herein by reference. This connector has a predefined number of electrical ports that can be accommodated. If the number of desired ports exceeds the number of ports provided on the connector, then another connector must be used or a special connector must be made.
It is an object of the invention to provide a device which is easily connectable since the device is tolerant of misalignment between connectors.
It is another object of the invention to provide a device which increases the number of connectors present per unit area.
In one form of the invention the device includes a first center contact, a first outer conductor, a first insulation material, a second center contact, a second outer conductor, a second insulation material, a spring, and a flexible wire. The first center contact has a longitudinal axis and is electrically conductive. The first outer conductor is electrically conductive. The first insulation material is made of a non-electrically conductive material. The first insulation material is retained between the first center contact and the second outer conductor. The second center contact has a longitudinal axis and is electrically conductive. The second outer conductor is electrically conductive. The second insulation material is made of a non-electrically conductive material. The second insulation material is retained between the second center contact and the second outer conductor. The longitudinal axis of the second center contact is substantially perpendicular to the longitudinal axis of the first center contact. The spring is in contact with the first outer conductor and the second outer conductor. The spring is a spring washer. The flexible wire is attached to the first center contact and the second center contact. The flexible wire conducts electricity. The first center contact is in electrical communication with the second center contact via the flexible wire. When a force is applied to the first outer conductor, the force is reacted through the spring to the second outer conductor and no through the flexible wire, and, in response to the force, the spring is compressed.
In still yet another form of the invention the device includes a first connector, a second connector, and an adaptor. The first connector includes a center contact, an outer conductor, and a layer of insulation material. The center contact and the outer conductor of the first connector are separated by the layer of insulation material. The outer conductor of the first connector includes an inner annular projection. The second connector includes a center contact, an outer conductor, and a layer of insulation material. The center contact and the outer conductor of the second connector are separated by the layer of insulation material. The outer conductor of the second connector includes an annular region formed within a recess of the outer conductor. The adaptor includes a central contact, an outer conductor, and a layer of insulation material. The layer of insulation material is retained between the central contact and the outer conductor of the adaptor. The outer conductor of the adaptor includes a first leg and a second leg. The first leg of the outer conductor of the adaptor having a contact surface and a flared end, and the second leg of the outer conductor of the adaptor having a nub. The central contact of the adaptor includes two female contacts, and where one of the two female contacts includes a contact surface. When the adaptor engages the second connector, the nub of the second leg of the outer conductor of the adaptor engages the annular region formed in the recess of the outer conductor of the second connector so as to retain the adaptor by the second connector. Then, when the adaptor is introduced to the first connector, the flared end of the first leg of the outer conductor of the adaptor being aligned about the inner annular projection of the outer conductor of the first connector and the contact surface of the first leg of the outer conductor of the adaptor contacts the inner annular projection of the outer conductor of the first connector. Still further, when the adaptor is further introduced toward the first connector, the contact surface of the first leg of the outer conductor remains in contact with the inner annular projection of the outer conductor of the first connector, and the contact surface of the first female contact of the two female contacts of the central conductor of the adaptor contacts the center contact of the first connector.
Thus, the invention achieves the objectives set forth above. The invention provides a device which is able to be tolerant of misalignment between two connectors coming together to be connected, and the invention provides a device which increases the port density of connectors per unit area. Additionally, the invention provides for a RF electrical connector which can be configured to a variety of mounting styles.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts through the several views, embodiments of the present invention are displayed therein.
The second connector 12 of
The adapter 7 includes a conductive outer conductor 6, a layer of insulation material 16, and a center contact 17. The outer conductor 7 includes legs 8 and 15, and the center contact 17 includes female contacts 9, 18 at each end. The outer conductors 2, 6, 11, the center contacts 5, 17, 14, and the layers of insulation material 4, 16, 27 are made of suitable engineering materials.
In use, when the first connector 1 is fully engaged with the adapter 7, and the second connector 12 is fully engaged with the adaptor 7, the contact 9 of the adaptor 7 is engaged with the contact 5 of the first connector 1, the contact 18 of the adaptor 7 is engaged with the contact 14 of the second connector 12, the leg 8 of the outer conductor 6 of the adaptor 7 is engaged with a surface of the recess 3 of the outer conductor 2 of the first connector 1, and the leg 15 of the outer conductor 6 of the adaptor 7 is engaged with a surface of the recess 13 of the outer conductor 11 of the second connector 12. In this engagement, the outer conductor 2 of the first connector 1 is in electrical communication with the outer conductor 11 of the second connector 12 via the outer conductor 6 of the adapter 7, and the central contact 5 of the first connector 1 is in electrical communication with the central contact 14 of the second connector 12 via the central contact 17 of the adaptor 7.
In use, when the connector 21 is mated to the connector 24, the two connectors 21, 24 may be somewhat misaligned relative to each other. As the outer conductor 22 of connector 21 is introduced into the recess 29 of the outer conductor 28 of connector 24, if the two connectors 21, 24 are misaligned, then the two connectors will not mate, but instead as the connector 21 is further introduced to connector 24, the spring washer 25 will become compressed which will allow the outer conductor 28 to float and to re-align itself so that the outer conductor 22 of connector 21 will be fully engaged with a surface of the recess of the outer conductor 28 of the connector 24, and, likewise, a female central contact 23 of connector 21 will be fully engaged with the male central contact 30 of connector 24.
The second connector 53 of
The adaptor 47 includes a conductive outer conductor 48, a layer of insulation material 62, and an central contact 63. The outer conductor 48 includes legs 50, 49. Leg 50 includes a nub 60. The leg 49 includes a contact surface 58. The center contact 63 includes two female contacts 51, 52. Female contact 51 includes a contact surface 59 at its terminal end. The outer conductor 48 is not in electrical communication with the center contact 63. The layer of insulation material 62 is retained between the outer conductor 48 and the center contact 63. The outer conductors 42, 48, 54, the center contacts 44, 63, 56, and the layers of insulation material 46, 62, 57 are made of suitable engineering materials.
In use, the adaptor 47 is urged toward the second connector 53. Eventually, the adaptor 47 is fully engaged with the second connector 53 so that the nub 60 of the leg 50 of the outer conductor 48 of the adaptor 47 is resting in the annular region 61 of the recess 55 of the outer conductor 54 of the second connector 53, and the female contact 52 of the adaptor 47 is fully engaged with the center contact 56 of the second connector 53. The outer conductor 54 of the second connector 53 is in electrical communication with the outer conductor 48 of the adaptor 47, and the central contact 56 of the second connector 53 is in electrical communication with the female contact 52 of the central contact 63 of the adaptor 47, as shown in
The first connector 41 is then urged toward the adaptor 47. Eventually, the contact surface 58 of the leg 49 of the outer conductor 48 of the adaptor 47 makes physical and electrical contact with the inner annular projection 45 of the outer conductor 42 of the first connector 41, as shown in
The first connector 41 is then continued to be urged toward the adaptor 47. Eventually, the center contact 44 of the first connector 41 makes physical and electrical contact with the contact surface 59 of the female contact 51 of the center contact 63 of the adaptor 47, as shown in
Upon still yet further urging of the first connector 41 toward the adaptor 47, the first connector 41 becomes fully engaged with the adaptor 47, as shown in
The cable connector 79 also includes a portion which accepts a coaxial cable 81. The center conductor of the coaxial cable 81 is in electrical communication with the center contact 44. The outer shielding of the coaxial cable 81 is in electrical communication with the inner annular projection 45. The recess 43, center contact 44, and the inner annular projection 45 of
The connector assembly constructed by assembling blocks similar to block 102 form an assembly with which the assembly 90 as shown in
Block 154 includes connector recesses 173, 174, 157, 158, ribs 175, 176, 177, grooves 178, 179, 180, support bead recesses 159, 160, 170, 171, 172, and ground contact recess 185. The ground contact 99 fits into the ground contact recess 185. Block 153 includes connector recesses 157, 158, grooves 178, 179, 180, and support bead recesses 159, 160, 170, 171, 172. Thus, blocks 150, 151, 152, 153, and 154 are identical. Support bead recess 159 retains support bead 137. Support bead recess retains 160 retains support bead 138. Support bead recess 170 retains support bead 139. Support bead recess 171 retains support bead 156. Support bead recess 172 retains support bead 155. When block 154 is secured with block 153, the contacts 100, 98, and support beads 137, 138, 139, 156, 155 are retained between the blocks 153, 154. The blocks 150, 151, 152, 153, 154 can be constructed of an electrically conductive material or they may be made of a polymer material which is metallized.
The modular RF connector system can be configured for a variety of mounting styles and number of ports. Each connector is made up of a series of stackable blocks that contain half of the connector body cavity on each side. This allows the assembly of any shape of center contact and support insulator from the side. Each block has ribs on one side and grooves on the other side that lock the blocks together when stacked. This simplifies the connector and lends itself to lower cost fabrication methods for the body blocks. The connector interface is tapered to self-compensate for impedance change as the connector is unmated. This allows for greater axial float than normal without significant loss in performance.
One advantage of the invention is that it includes a self-compensating interface design which allows more axial float without impedance and performance degradation.
Another advantage is that the modular block design with locking ribs allow for a simple assembly of swept right angle contacts and support insulators from the side.
Still yet another advantage of the design is that the modular block design allows for the configuration of different style connectors in the same assembly.
It is envisioned that the concept can be used in applications of various block configurations for different mounting options. It is further envisioned that the ribs and grooves can have various shapes. Another application could be to stack the blocks vertically instead of horizontally. Additionally, single and multiple rows of interfaces of blocks can be used, and various connector interface styles can be utilized.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of appended claims, the invention may be practiced otherwise than as specifically described herein.
This is a continuation of U.S. patent application Ser. No. 13/815,759, filed Mar. 15, 2013. U.S. patent application Ser. No. 13/815,759 claims the priority of earlier filed U.S. Provisional Application Ser. No. 61/689,187, filed May 31, 2012. Thus, this non-provisional, continuation application claims the priority of earlier filed U.S. patent application Ser. No. 13/815,759, filed on Mar. 15, 2013, and earlier filed U.S. Provisional Application Ser. No. 61/689,187, filed May 31, 2012. U.S. patent application Ser. No. 13/815,759, and U.S. Provisional Application Ser. No. 61/689,187 are hereby incorporated herein by reference.
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Number | Date | Country | |
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Parent | 13815759 | Mar 2013 | US |
Child | 14121713 | US |