This invention relates to rocking mechanisms for beds, cribs, and the like, and more particularly to an apparatus and a method of controlling the same, which imparts an oscillatory movement in a horizontal plane.
The invention also relates to a device for automatically moving at least one piece of furniture, wherein the device is connected in a detachable manner to the piece of furniture.
The present invention uses modular supporting legs which can be readily attached to a standard bed frame without altering the last. Furthermore, specifically to the object of the invention, the bed oscillatory motion is generated within the supporting legs.
The oscillatory motion may be activated, deactivated and parameterized based on the user sleep status in an automated manner using motion, temperature, heart rate, blood pressure, brain activity and weight sensors. The oscillatory motion characteristics are also user configurable through a control panel, or remotely from a terminal connected to a data communication network.
It is well known that a slow oscillatory motion applied to a bed for adults or babies induces sleep, and a calming effect as well. A rocking or swinging bed may also help those with sleep disorders to achieve a full night sleep without the need of using medication.
The rocking beds main technical problem is the size and complexity of the device which produces the oscillatory motion. Many of the known devices require a special construction which imply large production costs and storage space.
Nevertheless, most of the rocking beds replicate the gentle swaying of a boat at sea, either through the means of a slow oscillatory mechanism or inducing a vibration.
The U.S. Pat. No. 3,934,283 uses two vibrator motors which are attached to opposite rail portions of the bed frame. This has the disadvantage of inducing the vibration to the whole bed structure including the legs and implicitly also the floor. This is prone to quick mechanical wear, which is not the case of the present invention that has the advantage of inducing the oscillatory motion through an actuator mechanism which decouples the fixed supporting structure which lies on the floor from the moving apparatus which connects to the bed frame.
The U.S. Pat. No. 8,856,982 and TWM360624 have the advantage of a large degree of movement but imply a very large and complex mechanical structure. Similarly, the patent US2007094792 uses two support structures which have the disadvantage of being large and heavy. The proposed invention has the advantage of a small hardware footprint which can be easily stored and shipped at low costs, by the means of a medium size parcel.
Some of the rocking devices for babies have the disadvantage of being applicable only to some particular types of cots, and assume that the cots have specific legs shape. This is the case of patents EP1900311, U.S. Pat. No. 4,793,010 and WO2005084497 which assume that the cot legs would fit inside the rocking apparatus. The proposed invention has the advantage of being applicable also to any baby cot legs shape and size, by proposing a generic leg holder mechanism. Furthermore, unlike the proposed invention, the technical solutions adopted by these three existing patents are not suitable for the weight and size of an adult rocking bed.
The object of the present invention is achieved by the rocking apparatus with the features of Claim 1, 3, 8, and the motion control method with the features of Claim 9.
Accordingly, a primary object of the present invention is to provide a modular rocking apparatus, comprising of a support structure, which include four supporting legs, at least one of supporting legs including or being associated with a motion imparting mechanism.
The leg with a motion imparting mechanism contains a support structure, an electric motor, a gear reducer coupled to the motor, a leadscrew rod which is coupled to the gear reducer, a moving block which contains a screw nut in which the leadscrew rod is accommodated, two guiding rods on which the moving block slides mounted on linear bearings, a frame supporting structure which is mounted on the moving block, a decorative housing, and a linkage assembly which is mounted on top of the decorative housing. The linkage assembly may be adjusted against the decorative housing in order to accommodate any bed frame shape and bed linkage mechanism. The motion is imparted by the assembly of the electric motor, gear reducer and leadscrew rod which form an actuator mechanism, and which transforms the electric motor rotation motion into a linear motion.
The modular rocking apparatus may also use passive legs. The term “passive leg” as used throughout the specification imply any form of supporting structure which doesn't include a motion imparting mechanism, and which facilitates the continuation of the motion imparted by the motion imparting leg. The passive leg contains a support structure, a motion blocking mechanism which disables the leg free motion before the installation, a moving block which is coupled to the motion blocking mechanism, two guiding rods on which the moving block slides mounted on linear bearings, a frame supporting structure which is mounted on the moving block, a decorative housing, and a linkage assembly which is mounted on top of the decorative housing. The linkage assembly may be adjusted against the frame decorative housing in order to accommodate any bed frame shape, and bed linkage mechanism.
In a preferred form of the modular rocking apparatus, two legs include or are associated with motion imparting means, and two legs are passive. Each motion imparting leg may be connected to a passive leg through one or more connecting rods. The rods are made of smaller segments with screws and nuts endings, which could accommodate several joints to form a variable length rod. This approach has the advantage that the variable length rods could fit any bed width. One of the rods is connected to the lower leg supporting structure which resides on the floor and the other rod is connected to the higher part of the leg which moves in an oscillatory manner. This mechanism that uses rods to transmit the rocking motion force from the motion imparting leg to a passive leg keeps the legs aligned and reduce the force which is applied to the bed frame. The rods are optional provided that the bed frame could handle the force generated by the motion imparting legs towards the passive legs, and the passive leg bases are not misaligned accidentally by the user during operation.
Advantageously, due to the modular nature of the proposed apparatus, the last is applicable to any adult or child bed size and shape. In the case of large and heavy beds which require larger rocking forces, all the legs could be motion imparting legs. In this case it is not necessary to use the connecting rods between the legs, as all the legs impart a synchronous motion, which is synchronized electronically by the electric motor drivers and the motion control unit.
The motion imparted to the bed is an oscillating or reciprocating motion.
In order to achieve the objective mentioned above, the present invention provides an apparatus which comprise an electric motor driver for each electric motor, a microcontroller unit which synchronizes further all the electric motor drivers, and a pair of switches inside each leg which detect the end of the oscillatory motion path. These switches are triggered at the end of the motion path, and they command the rotation sense for all the motion imparting motors in a synchronous manner.
As will be more particularly described below, the present invention provides a method for controlling the rocking bed apparatus activation, deactivation and motion parameters. The method comprises: firstly, the method determines whether the user lies down on the bed by the means of a weight sensor and at least one motion detector sensor, and secondly it sets the user desired rocking motion characteristics by the means of the apparatus control panel settings, or remotely from the settings at a terminal through a wireless or wired data network, or based on parameters derived from sensors which monitor the user temperature, heart rate, blood pressure and brain activity. The displacement of the rocking motion may be changed based on configuration commands which contain and are not limited to motion speed, rocking duration after the user falls asleep, and the total desired sleep duration after which the rocking motion is disabled.
Another advantage and feature of the invention is the possibility to monitor remotely the user through the means of information provided by motion, temperature, heart rate, blood pressure and brain activity sensors. This could be applicable for monitoring infants, patients in hospitals, or elderly people in care homes.
Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
The features of the invention believed to be novel are set forth with particularity in the appended claims. The invention itself, however, may be best understood by reference to the following detailed description of the invention, which describes an exemplary embodiment of the invention, taken in conjunction with the accompanying drawings, in which:
In cooperation with attached drawings, the technical contents and detailed description of the present invention are described thereinafter according to a preferable embodiment, being not used to limit its executive scope. Any equivalent variation and modification made according to appended claims is all covered by the claims claimed by the present invention.
Referring to the drawings and initially to
As illustrated in the
Referring to the drawing in the
Referring to the drawings in
The motor 1.1 electric cables and the switches 1.22 electric cables are protected by a housing 1.29 which is mounted on the flat base 1.21. The housing 1.29 shields the electric cables for being tangled by the decorative housing 1.24 when the last moves against the flat base 1.21.
The frame supporting structure 1.18 is mounted on the moving block 1.8 using the screws 1.38 (as seen in
The oscillatory motion is imparted in a horizontal plane to the moving block 1.8, to the connected supporting structure 1.18, to the decorative housing 1.24, to the linkage assembly 1.20 and to the bolt 1.25. The bolt 1.25 is rigidly mounted on the supporting structure 1.18 and passes unobstructed through the decorative housing 1.24. The other bolt 1.30 is mounted onto the U shape support structure 1.11 and passes through the frame supporting structure 1.18 and the decorative housing 1.24. There is no physical contact between the bolt 1.30 and the frame supporting structure 1.18 and neither the decorative housing 1.24.
The bolt 1.25 is connected to the leg 1 moving apparatus, and the bolt 1.30 is connected to the leg 1 static lower part. The legs connecting rods that comprise rod segments 4 (see
The linkage assembly 1.20 is tightened against the decorative housing 1.24 and the moving block 1.8 using the screws 1.32 and 1.33. The linkage assembly 1.20 comprise two parallel groove cuts which allow to adjust the linkage assembly 1.20 relative position against the decorative housing 1.24. By loosening the screws 1.32 and 1.33 the linkage assembly 1.20 may be moved inwards or outwards the leg's edge in order to match any bed frame width.
Referring to the drawing in
Referring to the drawing in
Referring to the drawings in
The motion blocking mechanism comprise a U shape blocker 2.19, a friction pad 2.18 mounted on the U shape blocker 2.19, two compression springs 2.15 and 2.20 one on each side of the U shape blocker 2.19, and a spring blocker rod 2.21. The motion blocking mechanism has the role to block the free movement of the moving block 2.6 and implicitly the whole passive leg moving structure when the leg 2 is not installed. The U shape bar 2.19 endings pass freely through the flat base 2.1 and extend beyond the flat base 2.1 lower surface. The U shape bar 2.19 endings will be pushed upwards when the leg is installed on a floor flat surface. The springs 2.15 and 2.20 are compressed against the U support structure 2.30 and the spring blocker rod 2.21. When the passive leg is not installed, the U shape blocker 2.19 is pushed downwards in the direction of the flat base 2.1, which imply that the friction pad 2.18 blocks the moving block 2.6. After the installation, the U shape blocker 2.19 endings are pushed upwards to the same level as the flat base 2.1, which remove the contact between the friction pad 2.18 and the moving block 2.6.
The moving block 2.6 includes a groove which accommodates the U shape bar 2.19 along with the friction pad 2.18, two cylindrical housings for the linear bearings 2.5, and six threaded holes which accommodate the screws 2.24, 2.28, and 2.29. The linear bearings 2.5 slide along with the moving block 2.6 on the two supporting rods 2.4. The supporting rods 2.4 are fastened on both sides against the U shape support structure 2.30 and the leg rectangular pipe 2.2 by the screws 2.7. The screw 2.25 secures further along with the screws 2.7 and the screw 2.23, the U shape support structure 2.30 against the rectangular pipe 2.2. The nut 2.32 screws into the bolt 2.22 and the nut 2.8 tightens the opposite side of the U shape support structure 2.30 against the rectangular pipe 2.2.
The end of the oscillatory motion path is detected electronically by the means of two switches “single-pole, single-throw” (on or off) 2.11 which are mounted on the U shape support structure 2.30. On the lower side of the moving block 2.6 there are two perpendicular flat boards 2.12 arranged on opposite sides, that trigger the switches 2.11 when the moving block 2.6 reaches either end of the motion path. The switches 2.11 may be used only for the first round when the passive leg 2 starts to move. The subsequent oscillating motions don't need to use the switches 2.11 to detect the end of the movement path, as the control logic of the motion control unit 6 (
The frame supporting structure 2.31 (see
The oscillatory motion is transmitted from the motion imparting leg 1 or 3 to the passive leg 2 through the connecting rod segments 4 and 5 and further through the passive leg bolt 2.14. The motion is imparted further to the supporting structure 2.31, linkage assembly 2.10, the decorative housing 2.13, and the moving block 2.6. The bolt 2.16 is rigidly mounted on the frame supporting structure 2.31 and passes through the decorative housing 2.13. The bolt 2.22 is mounted onto the U shape support structure 2.22 using the nuts 2.23, 2.32 and passes unobstructed through the frame supporting structure 2.31 and the decorative housing 2.13. There is no physical contact between the bolt 2.21 and the frame supporting structure 2.31, and neither the decorative housing 2.13.
The bolt 2.14 is connected to the leg 2 moving apparatus, and the bolt 2.22 is connected to the leg 2 static supporting structure. One of the legs connecting rods that comprise the rod segment 4 (see
The linkage assembly 2.10 is tightened against the decorative housing 2.13 and the moving block 2.6 using the screws 2.28 and 2.29. The linkage assembly 2.10 comprise two parallel groove cuts which allow to adjust the linkage assembly 2.10 relative position against the decorative housing 2.13. By loosening the screws 2.28 and 2.29 the linkage assembly 2.10 may be moved inwards or outwards the leg's edge in order to match any bed frame width.
Referring to the drawing in
Referring to the drawings in
The leadscrew rod 3.11 is supported at both ends by the bearings 3.43. These bearings are accommodated and secured by the U shape support structure 3.42. The motion is imparted in a horizontal plane along the axis of the two supporting rods 3.8, by the transformation of the rotary motion of the leadscrew rod 3.11 into a linear motion induced to the moving block 3.10. The moving block 3.10 includes a nut threading which accommodates the leadscrew rod 3.11, two cylindrical housings for the linear bearings 3.9, and seven threaded holes which accommodate the screws 3.27, 3.36, 3.37 and 3.45. The linear bearings 3.9 slide along with the moving block 3.10 on the two supporting rods 3.8, in accordance with the motion induced by the leadscrew rod 3.11. The supporting rods 3.8 are fastened on both sides against the U shape support structure 3.42 and the leg rectangular pipe 3.2 by the screws 3.14. The L shape support structure 3.40 supports as well the rods 3.8, and the first is connected to the U shape support structure 3.42 through the screws 3.38. The leadscrew rod 3.11 passes unobstructed through the L shape support structure 3.40.
The end of the oscillatory motion path is detected electronically by the means of two switches “single-pole, single-throw” (on or off) 3.18 which are mounted on the U shape support structure 3.42. On the lower side of the moving block 3.10 there are two perpendicular flat boards 3.19 arranged on opposite sides, that trigger the switches 3.18 when the moving block 3.10 reaches either end of the motion path. The switches 3.18 may be used only for the first round that the rocking apparatus imparts an oscillating motion. The subsequent oscillating motions don't need to use the switches 3.18 to detect the end of the movement path, as the control logic of the motion control unit 6 (
The motor 3.6 electric cables and the switches 3.18 electric cables are protected by a housing 3.24 (
The frame supporting structure 3.39 is mounted on the moving block 3.10 using the screws 3.27, 3.36, 3.37 and 3.45. The flat sheet 3.16 is welded to the frame supporting structure 3.39 in order to increase the last mechanical resistance. The decorative housing 3.20 wraps and hides the frame supporting structure 3.39 and the internal leg mechanism. As shown in
The oscillatory motion is imparted in a horizontal plane to the moving block 3.10, to the connected supporting structure 3.39, to the decorative housing 3.20, to the linkage assembly 3.17 and to the bolt 3.21. The bolt 3.21 is rigidly mounted on the frame supporting structure 3.39 and passes through the decorative housing 3.20. The bolt 3.25 is mounted onto the U shape support structure 3.42 using the nut 3.26 and passes unobstructed through the frame supporting structure 3.39 and the decorative housing 3.20. There is no physical contact between the bolt 3.25 and the frame supporting structure 3.39, and neither the decorative housing 3.20.
The bolt 3.21 is connected to the leg 3 moving apparatus and the bolt 3.25 is connected to the leg 3 static structure. One of the legs connecting rods that comprise the rod segment 4 (see
The linkage assembly 3.17 (
The motion imparting leg 3 may replace the motion imparting leg 1 in any of the present invention embodiments.
Referring to the drawing in
The electric motors 1.1 are controlled by the motor drivers 6.7, that are part of the motion control and communication unit 6. The microcontroller 6.1 maintains the synchronization between the motors 1.1 through a motion control software. The last ensures that both motors 1.1 instantaneous speed and implicitly the relative distance between all the legs moving parts is maintained constant at any time. The oscillatory rocking motion is achieved by changing the motors 1.1 rotation sense at the end of the motion path. The last is bordered by the switches 1.22 and 2.11. The switches 1.22 detect the end of the motion paths for the legs 1 and the switches 2.11 detect the end of the motion path for the legs 2. The microcontroller 6.1 detects whether any of them is triggered on a given motion path, that imply the end of the motion path is reached. In that case the motors 1.1 are stopped and the last rotation is reversed. Subsequently the rocking apparatus starts to move in the opposite direction until the switches 1.22 and 2.11 are triggered again at the other end of the motion path. The switches may be used only for the first round that the rocking apparatus imparts an oscillating motion. The subsequent oscillating motions don't need to use the switches to detect the end of the oscillation path, as the control logic of the motion control unit 6 stores in its memory the switches location.
The motion control and communication unit 6 provides the basic user controls for the rocking motion system. The controls comprise the potentiometer 6.3 that controls the rocking speed, the potentiometer 6.4 that controls the amount of time after which the rocking motion ceases following a state of no motion from the motion sensors, the potentiometer 6.5 that controls the total expected sleep duration after which the rocking motion is disabled, and a switch 6.6 which forces the rocking motion activation or deactivation. Further details related to the user controls usage are explained in relation to
The user controls 6.3, 6.4, 6.6 may be overridden by an application which runs on the terminal 13, along with other user customized controls. The application that runs on the terminal 13 may include a sleep tracking functionality, and a database that contains the history of the sleep and the motion related data over a period of time.
The motion sensors 7, 16, along with the temperature, heart rate, blood pressure sensor 12, and the brain activity sensor 15 are used to track the user status, in relation to sleep and alertness. The weight sensor 2.40 uses a method which measures the differential of the total bed weight over time, and based on that detects whether the user lies or not on the bed. This information along with the user settings is used for starting and stopping the rocking motion in an automated way. The present invention doesn't limit the type of sensors which may be used for tracking the user status. Further details regarding the relation between the information provided by the motion, temperature, heart rate, blood pressure and weight sensors, and the induced rocking motion are explained in relation to
Referring to the drawing in
Referring to the drawing in
The method executes the bed 9 rocking motion by looping back to state (102) until any of the conditions in state (104) are true. In that case the bed stops the movement (108) and gets back into the mode (100). The flowchart discloses a simplified rocking bed state machine that doesn't cover complex scenarios which imply and are not limited to user defined controls, motion or oscillation patterns which use the information provided by motion sensors 7, 16, temperature, heart rate and blood pressure sensors 12, brain activity sensors 15, or settings from an application running on a control terminal 13.
Another important method for controlling the bed 9 rocking motion characteristics, consists in using the periodicity and level information of the wave signals that are captured by one or more brain activity sensors 15, for setting and synchronizing the bed 9 oscillatory motion periodicity and speed.
Number | Date | Country | Kind |
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16197183.3 | Nov 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/078014 | 11/2/2017 | WO | 00 |