Modular room system and method

Information

  • Patent Grant
  • 6786017
  • Patent Number
    6,786,017
  • Date Filed
    Monday, May 6, 2002
    23 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
Some embodiments of the present invention employ a modular room including a plurality of modular room components (e.g., anchor assemblies, upright assemblies, etc.). These anchor assemblies and upright assemblies can take different forms permitting assembly of a modular room or modular structure in different manners, and in some cases provide for interchangeable interior and exterior wall panels and components. In some embodiments, a bracket assembly is coupled to an substantially vertical elongated upright for improved strength and stability. Preferably, the anchor assembly has a base plate with at least one edge at an angle with respect to the rest of the base plate for additional strength. If desired, the vertical position of the upright with respect to the base plate can be adjusted. In some embodiments, one or more overhead trusses are used to stabilize the walls of a modular room.
Description




FIELD OF THE INVENTION




The present invention relates to room structures, and more particularly to modular rooms and modular room structures, methods for assembling such rooms and structures, modular room and structure components, and methods of assembling such components.




BACKGROUND OF THE INVENTION




Modular rooms and modular room structures are becoming increasingly attractive for use in a variety of consumer markets due to the modularity and design flexibility of such rooms and room structures. Modular rooms are typically employed when an additional room or structure is required within a larger structure. Among other purposes, such a room can be employed for pharmacies, eye care stores, banks, and other facilities within a store. Modular rooms are commonly free standing and are located at least partially within another larger structure, such as a grocery store, drug store, shopping center, or any other building or structure. However, the modular room can share a common wall with the larger structure. For example, the rear wall of the modular room structure may be one of the exterior or interior walls of the larger structure. A number of different modular room structures exist, and can be employed in a number of different fields and in a number of different applications. Such structures can be employed to connect and/or at least partially stabilize a modular room upon a floor, to connect portions of the modular room to a floor, to join wall panels to one another, and for a number of other purposes.




Modular rooms can be an alternative to conventional manners of constructing additional rooms within the larger structure (e.g., using cinderblock, walls of wood and sheetrock, etc.) or altering the larger structure to add an additional room. Both alternatives can be expensive, and can include costs associated with demolition, supplies, labor, etc. In addition, both alternatives create a permanent structure that can only be altered by incurring the costs of additional construction or demolition.




Modular rooms and modular room structures also provide significant advantages over conventional rooms and room structures relating to assembly, transport, disassembly, inventory, manufacturing. For example, modular rooms can often be assembled and disassembled as needed to simplify manufacturing, shipping, and assembly. However, current modular rooms still require a considerable amount of time (e.g., several weeks) to assemble and disassemble, and typically have a large number of components. As another example, many of the modular room structures employed to assemble modular rooms do not permit adjustment, make assembly difficult, and are weak or unstable.




Compounding these problems is the fact that many conventional modular room components, though similar in shape and function, are not interchangeable with one another. The ability to quickly assemble and disassemble modular room structures is desirable due to the often heavy costs of space and lost business, as well as other factors associated with “down time” of a company or operation that would otherwise be using the room structure (such as to conduct business). Similar components that have a variety of sizes, such as, wall panels, cross stretchers, and primary uprights can increase the cost of manufacturing a modular room or structure, can increase the complexity of assembling and disassembling the modular room or structure, and can result in a room or structure that requires a longer time to assemble and disassemble.




Some existing modular rooms and modular room structures lack sturdiness and can be damaged or ultimately collapse under heavy loads, external forces, and vibration. Modular rooms and modular room structures can particularly lack sturdiness as a result of being loaded by shelving, fixtures, equipment, and other elements and structure attached thereto or otherwise exerting force thereon. In addition, modular rooms and other structures must often withstand earthquakes and minimum loading thresholds as required by law.




Another design issue with regard to modular rooms and modular room structures is related to the floor or other surface upon which such a room or structure is assembled. Specifically, some current modular rooms are not well-suited for areas where the floor surface is uneven or sloping. If such modular rooms are located in areas with uneven or sloping floors, problems can arise with regard to assembly and structural instability.




Still other problems with many existing modular rooms and modular room structures are related to the aesthetic appearance of such rooms and structures. For example, many modular rooms and modular room structures have only a single exterior color scheme, therefore making it difficult to match the color scheme of a surrounding structure or environment. In addition, current modular rooms and modular room structures are often aesthetically unpleasing due to visible structural elements, fasteners and fastening features, and the like.




Due to the design of many components of conventional modular rooms and structures, users are often significantly limited in their ability to change the modular room or structure to other configurations. In many cases, a user is therefore only able to assemble the modular room or structure in one manner. Such inflexibility often presents problems during planning and installation of conventional modular rooms and structures.




With reference now to

FIGS. 35 and 36

, a problem inherent in the design of conventional modular rooms is the inability to employ standardized room components (such as wall panels, stretchers, doors and door frame, fixtures, and the like) in both interior and exterior locations of the modular room. As will now be described, this problem stems at least in part from the type of modular room components that are commonly employed in conventional modular room designs.




Conventional modular rooms employ uprights that define part of the “skeleton” of the modular room. Wall panels and other room components having standard sizes are attached to and are supported by the uprights to define the walls and perimeter of the modular room. For purposes of reduced inventory, easier and less expensive manufacturing and assembly, and room design flexibility, it is desirable to have a minimum number of different wall panel types and a minimum number of different room components for a modular room. For example, standardized wall panels available in a limited number of widths (e.g., 24″, 32″ and 48″) are preferred over wall panels that must be manufactured in more sizes or to custom dimensions. In addition, it is desirable to employ uprights that are relatively inexpensive and occupy as little space as possible. Accordingly, conventional uprights are commonly designed for connection to wall panels, stretchers, and other room components on fewer than all sides of the uprights. For example, many conventional uprights are provided with mounting apertures, fixtures or other mounting features on only two of four sides of each upright. Such a design enables the other sides of the upright to be used for mounting or hanging fixtures and other elements upon the upright, and can facilitate the use of more efficient upright cross-sectional shapes (such as elongated rectangular shapes).




Unfortunately, the use of uprights as just described is at odds with the use of standardized modular room wall panels and other modular room components. This is particularly evident in cases where a user desires to employ the same size modular room wall panels or other modular room components in the interior and exterior of the modular room. With continued reference to

FIG. 35

for example, the exterior and interior wall panels W of the modular room M have the same length only because the primary uprights P to which they are connected enable wall connections on more than two sides and because the primary uprights P occupy the same amount of space in both planar dimensions (e.g., the primary uprights P are square). As mentioned above, this is not a highly desirable design for modular rooms because the primary uprights P do not have an optimal shape (i.e., efficiently shaped for connection on less than all sides and having a reduced cross-sectional size). In other words, the primary uprights P must be adapted to be connected to wall panels and other wall components on three or more sides, must therefore be designed for sufficient load-bearing capacity on such sides, and are typically larger and bulkier in order to carry loads in this manner.




With reference now to

FIG. 36

, primary uprights can be employed that are smaller and/or are adapted for connection to wall panels and other wall components on less than all sides. However, to connect interior wall panels and other wall components, more than one primary upright P is needed. For example, at each wall joint where two exterior wall panels W and an interior wall panel W′ are joined, two primary uprights P are needed as shown in FIG.


36


. Accordingly, the interior wall panel W′ must be smaller than the exterior wall panels W in order for the interior wall panels P to properly meet. Therefore, different interior and exterior wall panels must be supplied to construct the modular room—a result that is highly undesirable as described in greater detail above. Similar problems arise with modular room components to be used on the both exterior and interior of the modular room.




In light of the problems and limitations of the prior art described above, a need exists for modular room structures that are quick and easy to assemble and disassemble, sturdy, aesthetically pleasing, can match color and design schemes of the larger structures, and can take a variety of shapes and sizes. Each preferred embodiment of the present invention achieves one or more of these results.




SUMMARY OF THE INVENTION




In order to address many of the problems and limitations of the prior art described above, some embodiments of the present invention employ a modular room including a plurality of modular room components (e.g., anchor assemblies, upright assemblies, etc.). These anchor assemblies and upright assemblies can take different forms permitting assembly of a modular room or modular structure in a number of different manners. This flexibility enables a user to assemble a modular room or structure in different sizes, shapes and layouts using a relatively small number of elements and components. By assuming a variety of different sizes, shapes and layouts, the modular room or modular room structure can be flexible to accommodate different layouts of larger structures in which the modular room can be located.




As discussed above, it is also desirable to have a modular room or a modular room structure that is quick and easy to assemble and disassemble and preferably employs modular elements and components. Some embodiments of the present invention employ a reduced number of different component and element types (e.g., sizes), thereby simplifying manufacturing and assembly and reducing the cost of such operations. For example, some or all of the components and elements of a modular room that are employed to construct an exterior wall of the modular room are preferably the same as those employed to construct an interior wall of the modular room.




For purposes of increased stability and strength, some embodiments of the present invention have an upright assembly that includes a substantially vertical elongated upright and a bracket coupled to a bottom end of the upright. The upright can have a wall partially defining an interior of the upright and at least one aperture in the wall. The bracket can have a first portion received within the aperture of the upright that extends into the interior of the upright and releasably connects at a distal end to an interior wall of the upright. The bracket can also have a second portion extending away from the upright to a location where a leg or foot on the bracket rests upon the ground or floor. Mounting the bracket to the upright in this manner can transfer at least some of the horizontal force exerted on the wall of the upright in a vertical direction along the upright. In many cases, uprights have more strength in the vertical direction than in the horizontal direction. Therefore, transferring at least some force exerted by the bracket upon the sidewall of the upright away from the sidewall results in a stronger and more stable upright.




Some embodiments of the present invention employ anchor assemblies for connecting one or more uprights of a modular room to the ground or a floor. Preferably, the anchor assembly includes a base plate having a plurality of edges. At least one of the edges can be bent, stamped, formed or otherwise shaped at an angle with respect to the rest of the base plate. By employing such angled base plate edges, a stronger and more stable anchor plate results. The angled edge(s) can resist deformation from bending moments transmitted from the upright to the anchor assembly, thereby increasing the stability of the modular room or modular room structure employing such anchor plates.




In some embodiments of the present invention, one or more overhead trusses are used to stabilize the walls of a modular room. Preferably, one or more of the trusses includes a first panel, a second panel that is substantially co-planar with respect to the first panel and in end-to-end relationship with the first panel, and a beam coupled to the first and second panels. The beam preferably spans and couples the first and second panels together. By employing this type of overhead truss structure, the overhead trusses can be more easily manufactured, transported, and installed without sacrificing the strength and stability previously thought only available in unitary truss structures.




As discussed above, it is also desirable to have a modular room that can be located on uneven ground without loss of stability. Some embodiments of the present invention have a modular room upright assembly adapted to be coupled to the floor. The upright assembly can include an elongated and substantially vertical upright, a base plate, and a foot coupled to the bottom end of the vertical upright via a threaded connection and resting upon the base plate. Preferably, the threaded connection is adjustable to raise and lower the upright with respect to the base plate and the floor. The ability to adjust the height of the upright in this manner enables a user to construct a stable modular room on uneven ground. Fixtures and other wall components can be more easily connected between adjacent uprights by virtue of their common height with respect to the floor.




It is also desirable to have a modular room that has interior and exterior wall panels and/or wall components and elements of the same width. As used herein and in the appended claims, the term “width” (in reference to a wall panel or wall components extending between uprights) refers to the dimension of a wall panel or wall panel component in a horizontal direction as opposed to a vertical direction. The “width” of a wall panel or wall panel component may also be thought of as the horizontal length of the wall panel or wall panel component. Some embodiments of the present invention employ anchor plates that, when arranged as desired to define exterior walls of a modular room, permit the same wall panels in exterior walls of a modular room to be used for interior walls of the modular room. This capability is beneficial because a reduced number of “standard-sized” wall panels and wall components can be manufactured rather than manufacturing a variety of wall panels having various widths. In addition, interchangeability of wall panels and wall panel components is significantly increased.




It is also desirable to have a modular room that is aesthetically pleasing. Some embodiments of the present invention have a modular room wall assembly having a substantially vertical upright that has an elongated body, a plurality of sidewalls and a plurality of apertures along the elongated body defined in a first sidewall of the plurality of sidewalls. The wall assembly can also include a wall panel coupled to a second sidewall of the plurality of sidewalls and a modesty strip releasably coupled to and running along at least part of the elongated body. The modesty strip can cover at least some of the plurality of apertures in the sidewall. A modular room having such modesty strips can be aesthetically pleasing due to the modesty strip covering at least some of the plurality of apertures to give the appearance of a substantially continuous exterior wall.











Further objects and advantages of the present invention, together with the organization and manner of operation thereof, will become apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings, wherein like elements have like numerals throughout the drawings.




BRIEF DESCRIPTION OF THE DRAWINGS




The present invention is further described with reference to the accompanying drawings, which show preferred embodiments of the present invention. However, it should be noted that the invention as disclosed in the accompanying drawings is illustrated by way of example only. The various elements and combinations of elements described below and illustrated in the drawings can be arranged and organized differently to result in embodiments which are still within the spirit and scope of the present invention.





FIG. 1

is a perspective view of a modular room according to a preferred embodiment of the present invention;





FIG. 2

is a partially exploded perspective view of the modular room illustrated in

FIG. 1

;





FIG. 3

is a perspective view of the modular room illustrated in

FIG. 2

, shown with several external elements removed;





FIG. 4

is an exploded front view of a portion of the modular room illustrated in

FIG. 1

;





FIG. 5

is an assembled front view of the portion of the modular room illustrated in

FIG. 4

;





FIG. 6

is a detail view of the portion of the modular room illustrated in

FIG. 5

, viewed from the outside of the modular room;





FIG. 7

is an exploded view of another portion of the modular room illustrated in

FIG. 1

, viewed from the inside of the modular room;





FIG. 8

is an assembled perspective view of the portion of the modular room illustrated in

FIG. 7

;





FIG. 9

is an exploded perspective view of a first anchor assembly and primary upright of the modular room illustrated in

FIG. 1

;





FIG. 10

is an assembled perspective view of the first anchor assembly and primary upright illustrated in

FIG. 9

;





FIG. 11

is a top view of the first anchor assembly and primary upright illustrated in

FIG. 10

;





FIG. 12

is an exploded perspective view of a second anchor assembly and two primary uprights of the modular room illustrated in

FIG. 1

;





FIG. 13

is an assembled perspective view of the second anchor assembly and two primary uprights illustrated in

FIG. 12

;





FIG. 14

is a top view of the second anchor assembly and two primary uprights illustrated in

FIG. 13

;





FIG. 15

is an exploded perspective view of a third anchor assembly and two primary uprights of the modular room illustrated in

FIG. 1

;





FIG. 16

is an assembled perspective view of the third anchor assembly and two primary uprights illustrated in

FIG. 15

;





FIG. 17

is a top view of the third anchor assembly and two primary uprights illustrated in

FIG. 16

;





FIG. 18

is an exploded perspective view of a fourth anchor assembly and two primary uprights of the modular room illustrated in

FIG. 1

;





FIG. 19

is an assembled perspective view of the fourth anchor assembly and two primary uprights illustrated in

FIG. 18

;





FIG. 20

is a top view of the fourth anchor assembly and two primary uprights illustrated in

FIG. 19

;





FIG. 21

is a top view of a fifth anchor assembly according to the present invention;





FIG. 22

is a top view of a sixth anchor assembly according to the present invention;





FIG. 23

is a top view of a seventh anchor assembly according to the present invention, used to connect portions of a wall together at an angle other than a 90° angle;





FIG. 24

is an exploded perspective view of the first anchor assembly illustrated in

FIG. 9 and a

base leg bracket assembly;





FIG. 25

is an assembled perspective view of the first anchor assembly and base leg bracket assembly illustrated in

FIG. 24

;





FIG. 26

is a cross-sectional view of the first anchor assembly and base leg bracket assembly illustrated in

FIG. 24

, taken along lines


26





26


in

FIG. 25

;





FIG. 27

is a perspective view of a fixture mountable within the modular room of

FIG. 1

;





FIG. 28

is a side view of a portion of the modular room illustrated in

FIG. 1

, showing a truss assembly of the modular room attached to front and rear primary uprights;





FIG. 29

is a perspective view of an end of the truss assembly illustrated in

FIG. 28

;





FIG. 30

is perspective view of a truss clevis of the modular room;





FIG. 31

is a top perspective view of truss assembly structures of the modular room illustrated in

FIG. 1

;





FIG. 32

is a perspective view of an alternative stretcher-to-primary upright connection according to the present invention;





FIG. 33

is a perspective exploded view of an anchor and primary upright assembly with modesty strips;





FIG. 34

is a perspective assembly view of the anchor and primary upright assembly with modesty strips illustrated in

FIG. 33

;





FIG. 34A

is a top view of the first anchor assembly and primary upright illustrated in

FIG. 11

with a modesty strip;





FIG. 34B

is a top view of an anchor assembly and primary upright with an alternative modesty strip;





FIG. 35

is a top schematic view of a primary upright and wall arrangement according to a prior art modular room;





FIG. 36

is a top schematic view of a primary upright and wall arrangement according to another prior art modular room; and





FIG. 37

is a top schematic view of a primary upright and wall arrangement according to a preferred embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A modular room according to a preferred embodiment of the present invention is shown in

FIG. 1

, and is indicated generally at


10


. In its various embodiments, the modular room


10


of the present invention is located partially or fully in another structure, such as a department store or other type of retail store, a shopping mall, or the like. Although the most preferred embodiments of the present invention are internal with respect to another surrounding structure, it should be noted that one or more walls of the room


10


can define an external wall of such a structure in other embodiments.




With continued reference to

FIG. 1

, the modular room


10


employs elements and structure that permit rapid assembly of the room


10


. The room


10


preferably employs a number of standardized components and assemblies enabling such assembly. As described in greater detail below, these components and assemblies can include anchor plates, primary vertical posts or “uprights” connected to the anchor plates, horizontal beams or “stretchers” connecting the uprights, secondary vertical posts or “uprights” connected to the stretchers, panels connected to the uprights and/or stretchers, soffit frame members, overhead trusses, and internal and external fixtures. The use of standardized components also reduces the manufacturing costs of the modular room


10


, lowers assembly training, time, and cost, and simplifies the process of designing rooms


10


adapted for different location shapes and sizes. With regard to room design, the modularity of the present invention permits room designs to be highly specialized (if desired) and to be assembled in any number of configurations to satisfy a wide variety of parameters and requirements that may be encountered in different environments, while still using the same modular room components, assemblies, and assembly methods as rooms having much simpler or different designs.




The modular room


10


in the illustrated preferred embodiment has a number of wall panels


12


connected to primary uprights


14


(optionally covered by modesty strips in FIG.


1


), a door


16


, pass-thrus


18


, countertops


20


, a window


22


, a soffit


24


and privacy panels


25


. Other room types can have any number (including none) of any one or more of these elements and assemblies. Although the rooms illustrated in the figures are generally rectangular or square in shape, it should be noted that the modular components of the present invention can be arranged to result in a room that has any other shape desired, including without limitation, L-shaped, T-shaped, and cross-shaped rooms. Modular rooms having angled wall sections can be achieved with relatively minor modifications to present designs, as are window elements that are wider than the space between two adjacent primary uprights


14


.





FIGS. 2 and 3

provide additional details regarding the modular room


10


illustrated in FIG.


1


. In

FIG. 2

, the modular room


10


is shown partially exploded, while in

FIG. 3

, a number of the components of the modular room


10


(such as the wall panels


12


, door


16


, pass-thru


18


, countertops


20


, window


22


, soffit


24


and privacy panels


25


) are completely removed for purposes of clarity.




With additional reference to

FIGS. 4-8

, some embodiments of the present invention have one or more anchor assemblies


26


, stretchers


28


, mop boards


30


having apertures


32


defined therein, secondary uprights


34


, base leg bracket assemblies


36


, kick plates


38


, cover plates


40


and end plates


42


as will be discussed in more detail later herein. As will be described in greater detail below, primary uprights


14


are connected to or are seated within anchor assemblies


26


, extend generally vertically, and are connected together by stretchers


28


to form a “skeleton” of the modular room


10


. In some embodiments, the secondary uprights


24


are connected to the stretchers


28


to further define the “skeleton” of the modular room


10


. If desired, one or more base leg bracket assemblies


36


can be employed to provide additional support to the primary uprights


14


. Wall panels


12


can be connected to the primary uprights


14


, secondary uprights


24


and/or stretchers


28


to define the walls of the modular room


10


. In addition, any number of doors


16


, pass-thrus


18


, countertops


20


, windows


22


, soffits


24


, privacy panels


25


, and mop boards


30


can be directly or indirectly connected to the primary uprights


14


and/or secondary uprights


24


. If desired, one or more bases (such as gondola-type bases) can be connected to the primary and/or secondary uprights


14


,


24


, and can even be defined by kick plates


38


, cover plates


40


, and end plates


42


connected to base leg bracket assemblies


36


.




In many embodiments of the present invention, assembly of the modular room


10


begins with placing and securing a number of anchor assemblies


26


upon a floor surface (which can be concrete, or can even be metal, wood, earth, or any other preferably stable floor surface). The anchor assemblies


26


are preferably secured to a floor in places where primary uprights


14


are to be located. The anchor assemblies


26


each preferably have a base plate


44


and at least one upright member


46


connected thereto. The base plate


44


can be secured to the floor in any conventional manner, but is most preferably anchored thereto using one or more conventional anchor bolts


48


(see FIGS.


4


-


18


). Other types of fasteners can instead be used as desired. The type of fastener used depends at least partially upon the surface to which the anchor assembly


26


is attached. For example, anchor bolts or masonry nails could be used for a concrete floor. Alternatively, bolts, wood screws, or other threaded fasteners could be used for a wooden floor. As another example, welds or rivets could be used for a metal floor. One having ordinary skill in the art will appreciate that still other types of fasteners or fastening methods can be used with each floor type.




With reference to

FIGS. 9-23

, various constructions of anchor assemblies


26


are illustrated and can all be used in the modular room


10


illustrated in

FIGS. 1-3

. The various constructions of anchor assemblies


26


allow the room


10


to be highly specialized (if desired) and to be assembled in any number of configurations to satisfy a wide variety of parameters and requirements that may be encountered in different environments. The various anchor assemblies


26


can also be used in various locations and have various functions within the room


10


. More particularly, the anchor assemblies


26


can be used in corners of the room


10


, along exterior walls of the room


10


, and to form interior rooms/areas within the exterior walls of the room


10


.




In those cases where threaded fasteners or anchor bolts


48


are employed as shown in the figures, the anchor assemblies


26


preferably have apertures


50


through which the threaded fasteners or anchor bolts


48


pass. Each anchor assembly


26


can be secured to the floor with any number of fasteners desired. Most preferably however, each anchor assembly


26


is secured to the floor with at least two fasteners


48


.




The upright members


46


can be connected to the base plate


44


of each anchor assembly


26


in any conventional manner, but most preferably are connected thereto by welds (not shown). In other embodiments, the upright members


46


can even be integral with the base plate


44


, or can be connected thereto with adhesive or cohesive bonding material, one or more screws, rivets, bolts, or other conventional fasteners, inter-engaging elements, and the like. The upright members


46


preferably extend vertically from the base plate


44


, and can also extend at a non-orthogonal angle with respect thereto if desired. The upright members


46


shown in the figures are C-shaped channels that can face one another or can be in any other orientation with respect to one another (in those cases where two or more upright members


46


are used with the same base plate


44


). As will be discussed in greater detail below, the upright members


46


serve as a structural connection for the ends of the primary uprights


14


. Other upright member shapes can be employed to perform this same function. By way of example only, any one or more of the C-shaped channels in

FIGS. 9-23

can be replaced by tube sections having any cross-sectional shape, by angle irons, I-beams, solid bars or posts, or elements having any other cross sectional shape. In addition to other advantages provided by C-shaped channels (described in greater detail below), C-shaped channels are preferred due to their relatively high strength-to-weight ratio and their relatively low cost.




The primary uprights


14


are preferably secured to the anchor assemblies


26


via the upright members


46


on the anchor assemblies


26


. In the illustrated preferred embodiments, the lower ends of the primary uprights


14


are each placed adjacent to at least one upright member


46


and are attached thereto by one or more threaded fasteners


52


passed through apertures in the upright members


46


and the primary uprights


14


. Where C-shaped upright members


46


are employed, the ends of the C-shaped members preferably contact the primary uprights


14


as best shown in

FIGS. 11

,


14


,


17


and


20


. However, any relative orientation of the upright members


46


with respect to the primary uprights


14


is possible and falls within the spirit and scope of the present invention. For example, the C-shaped upright member


46


can be oriented such that it contacts a primary upright


14


with the middle section or a side of the C-shaped upright member


46


. In this regard, any manner of contact between the upright member(s)


46


and the primary upright


14


also falls within the spirit and scope of the present invention. By way of example only, the upright members


46


in the illustrated preferred embodiments contact the primary uprights


14


along the edges of the C-shaped upright members


46


, thereby establishing line contact with the C-shaped upright members


46


. Such contact is highly preferred for its capacity to firmly hold an upright member


46


in a desired position.




However, the upright member(s)


46


of an anchor assembly


26


can contact a primary upright


14


in any other manner desired. By way of example only, such contact can be across one or more planar surfaces of an upright member


46


abutting the primary upright


14


, can be one or more points of contact, or the like. The manner in which the upright member


46


contacts the primary upright


14


depends at least in part upon the shape of the upright member


46


(discussed above). For example, an upright member having an I or U-shaped cross-section can have the same type of contact with the primary upright


14


as a C-shaped upright member


46


. As another example, a tube, post, or a bar or plate-shaped upright member


46


can be clamped against a side of the upright member


46


to be in planar contact with the upright member


46


. In still other embodiments, an angle iron provides line contact with the primary upright


14


.




Preferably, the fastener(s)


52


used to connect the primary uprights


14


to the upright members


46


not only hold these elements together, but also exert a clamping force with the upright members


46


upon the primary uprights


14


for a more rigid connection. In some embodiments of the present invention, the fasteners


52


are threaded through threaded apertures in the upright members


46


and can be tightened against the lateral walls of the primary uprights


14


to hold the primary uprights


14


in place. In other embodiments, the fasteners


52


are threaded through threaded apertures in the primary uprights


14


in order to draw the primary uprights


14


firmly against the upright members


46


. In still other embodiments, the fasteners


52


are passed through non-threaded holes in the upright members


46


and the primary uprights


14


and can clamp the upright members


46


against the primary uprights


14


by tightening a nut or other such element on the fastener


52


. Other manners of clamping the primary uprights


14


in place with respect to the upright members


46


using fasteners are possible, each one of which falls within the spirit and scope of the present invention.




With continued reference to

FIGS. 9-23

, the primary uprights


14


can be connected to multiple upright members


46


if desired, such as by being sandwiched between two upright members as shown in

FIGS. 9-11

,


15


-


17


and


22


. In these cases, separate fasteners can be used to connect each upright member


46


to the primary upright


14


, or the same fasteners can be used to connect two or more upright members


46


to the primary upright


14


as shown in

FIGS. 9-11

,


15


-


17


and


22


. Any number of fasteners located at any desired position relative to the upright members


46


and primary upright


14


can be used.




Some types of anchor assemblies


26


are employed to secure only one primary upright


14


as shown in

FIGS. 9-11

, while others (see

FIGS. 12-23

) are adapted to secure two or more primary uprights


14


preferably in the same manner or a similar manner as those described above.




Each upright member


46


or set of upright members


46


can be oriented on the base plate


44


in any manner desired. In this way, the anchor assemblies


26


can be adapted to orient the primary uprights


14


in any manner. Examples of different upright member orientations (and therefore, of different primary upright orientations) are illustrated in

FIGS. 9-23

. In some preferred embodiments of the present invention, various elements and structures can be connected to the primary uprights


14


on fewer than all sides thereof. Accordingly, the orientation of the upright members


46


on the anchor assemblies


26


(and therefore the orientation of the primary uprights


14


connected thereto) at least partially determines the orientation of these various elements and structures when connected to the primary uprights


14


. For example, the primary uprights


14


illustrated in

FIGS. 9-23

are adapted to be connectable to stretchers


28


on two of the four primary upright sides. Therefore, two or more primary uprights


14


on the same anchor assembly


26


and mounted in different orientations may be needed to connect adjacent walls in a non-parallel fashion. Accordingly, the anchor assemblies


26


of the present invention can each have a single upright member


46


, can each have two or more upright members


46


for connection of more than one upright member


46


to a primary upright


14


, or can have two or more upright members


46


for securing two or more primary uprights


14


in different locations and/or orientations on the same anchor assembly


26


(whether to enable the connection of walls or other elements of the modular room


10


at different angles with respect to one another or otherwise).




The shape of the base plate


44


can be selected according to the desired positions of one or more upright members


46


on the base plate


44


, the location of the anchor assembly


26


with respect to walls or other portions of the room


10


, and the function of the anchor assembly


26


as an element of the modular room


10


. For example, the base plate


44


can be straight such as those illustrated in

FIGS. 9-11

, can be angled such as those illustrated in

FIGS. 12-23

, can be in the shape of a V, T, X, or can take any other shape desired.




With continued reference to

FIGS. 9-20

, the upright members


46


of the anchor assemblies


26


can be provided with apertures


54


for access to the primary uprights


14


when connected to the anchor assemblies


26


. In addition to assisting in the assembly process, these apertures


54


can be used for wiring access into and through the primary uprights


14


, such as for distributing electrical wiring, telecommunications lines, or computer cables through the primary uprights


14


and through adjacent walls of the room


10


, for cable management, and the like. Preferably, when the primary uprights


14


are connected to the anchor assemblies


26


, the apertures


54


are at least partially aligned with one or more apertures


56


in the primary uprights


14


to enable access into and through the primary uprights


14


.




The anchor assemblies


26


can be used to support significant loads, such as the weight of walls and fixtures connected to the primary uprights


14


. The anchor assemblies


26


are therefore preferably made from a high strength material such as steel, iron, aluminum, or other metal, composites, or high-strength plastic.




To further withstand heavy loading, the anchor assemblies


26


of some preferred embodiments have flanged edges to resist bending moments placed upon the anchor assemblies


26


. With reference to

FIGS. 9-23

for example, ends of the base plate


44


have upturned flanges


68


which resist bending of the base plate


44


under heavy loads. The flanges


68


can be turned in any manner and to any degree to accomplish this same function, but preferably are not turned to interfere with mounting the base plate


44


upon a surface as described above. In some highly preferred embodiments, the flanges


68


are at approximately a 90° angle with respect to the base plate


44


. The flanges


68


can be defined by bent edges of the base plate


44


, can be formed with the base plate


44


(such as by being cast, molded, or machined with the base plate


44


), or can even be separate elements connected to the base plate


44


by welding, brazing, fasteners, or in any other conventional manner. Different edges of the base plate


44


can be flanged according to the anticipated manner in which loads will be placed upon the anchor assembly


26


. Any number of flanges


68


can be located at any or all of the edges of the anchor plate


26


.




In some preferred embodiments of the present invention, the primary uprights


14


are vertically adjustable in order to level various elements and structures connected thereto (such as wall panels, fixtures, and the like). A preferred manner of performing this function is illustrated in

FIGS. 24-26

. Specifically, an elevation-adjusting element or a threaded element


58


can be received within a threaded aperture


60


in a bottom plate


62


connected to the bottom of a primary upright


14


. The bottom plate


62


can be connected to the primary upright


14


in any conventional manner, including any of the manners of connection described above with reference to the relationship between the base plate


44


and the upright member


46


of the anchor assembly


26


. Most preferably however, the bottom plate


62


is connected to the primary upright


14


by welds (not shown). In other embodiments, the bottom plate


62


can even be integral with the primary uprights


14


.




The threaded element


58


is preferably a bolt or threaded rod. In other embodiments, the threaded aperture


60


can be defined in an end cap secured in the end of the primary upright


14


, a boss or flange extending from an internal wall of the primary upright


14


, and the like. By rotating the threaded element


58


, the threaded element


58


can raise or lower the primary upright


14


(along with elements and structures connected thereto). In this manner, the end of the threaded element


58


resting upon the base plate


44


acts as a foot for the primary upright


14


. The lower ends of the upright members


46


can be recessed (at


64


) or can have notches or apertures providing tool access to the threaded element


58


in order to raise or lower the primary upright


14


. As the threaded element


58


is turned, an end of the threaded element


58


can press against the floor, the base plate


44


of the anchor assembly


26


as shown in the figures, or against another element beneath the threaded element


58


. After the primary upright


14


has been elevated or lowered to a desired height, the fasteners


52


can be used to secure the primary upright


14


in place as described in greater detail above. To this end, apertures


63


in the primary upright


14


through which the fasteners


52


are received can be elongated or can otherwise be shaped to permit the fasteners


52


to move and be secured in different positions with respect to the primary upright


14


.




Other elevation-adjusting elements and mechanisms can be used in place of the threaded element


58


and threaded aperture


60


described above. By way of example, the anchor assemblies


26


can each be provided with any type of conventional jack, such as a ratchet jack, a scissor jack, and the like. Still other elevation-adjusting elements and mechanisms are possible, each one of which falls within the spirit and scope of the present invention.




With reference to

FIGS. 24-26

, the base leg bracket assembly


36


can be employed in some cases where additional strength and/or rigidity of the primary upright


14


and anchor assembly


26


are desired. For example, the primary uprights


14


of the modular room


10


can experience significant lateral forces, such as forces from the weight of elements (e.g., wall panels


12


, countertops


20


, shelves and fixtures (not shown), and the like) directly or indirectly connected to the primary uprights


14


. These forces can generate torque at the connection of the primary uprights


14


to the anchor assemblies


26


. To increase the resistance to such torque, some preferred embodiments of the present invention employ one or more brackets attached to the bottom of the primary upright


14


in order to distribute the torque to a location disposed from the primary upright. In the embodiment illustrated in

FIG. 24

for example, a bracket assembly


36


is attached to the primary upright


14


as will be described in greater detail below.




A problem encountered with the use of brackets and bracket assemblies


36


is the undesirable forces often exerted upon a face of the primary upright


14


by the bracket or bracket assembly


36


under load. In some cases, the forces are sufficiently strong to cause the face of the primary upright


14


(which is typically capable of bearing significantly more axial load than lateral load) to deform or buckle. The bracket assembly


36


of the present invention addresses this problem by transferring at least some of the force exerted by the bracket assembly


36


upon the primary upright


14


to an element within or at the end of the primary upright


14


, thereby changing lateral forces upon the primary upright


14


to axial forces upon the primary upright


14


. More precisely, the resulting forces are a combination of axial and lateral forces exerted upon the end of the primary upright


14


. For purposes of identification however, the term “axial” will be used hereinafter to refer to the direction of such resulting forces.




In some embodiments of the present invention, the bracket assembly


36


is attached to the bottom plate


62


at the end of and/or attached to the primary upright


14


as described above. In the illustrated embodiments, the bottom plate


62


includes elongated apertures


66


within which the bracket assembly


36


can be received to connect the bracket assembly


36


to the bottom plate


62


.




The base leg bracket assembly


36


preferably has one or more connection fingers


70


which can be inserted into apertures


72


in the primary upright


14


. In the illustrated preferred embodiment, the base leg bracket assembly


36


has two such fingers


70


. Although the fingers


70


can take any shape capable of being received within the apertures


72


, the fingers


70


are preferably downturned to permit the leg bracket assembly


36


to be inserted into the primary upright


14


and then pushed down into place as best shown in FIG.


26


.




In the illustrated preferred embodiment, the lower finger


70


inserts into the elongated aperture


66


in the bottom plate


62


. Thereafter, when torque is applied to the primary upright


14


by the off-center weight of elements connected to the primary upright


14


or from forces exerted upon such elements and/or the primary upright


14


, torque is preferably transferred from the primary upright


14


to the base leg bracket assembly


36


and through the bottom plate


62


rather than exclusively upon a side face (or other surface that contacts the base leg bracket assembly


36


) of the primary upright


14


. In other words, when torque is applied to the primary upright


14


as described above, the lower finger


70


of the bracket assembly


36


preferably engages the bottom plate


62


and pulls upward or pushes downward on the bottom plate


62


(depending on which direction the torque is applied). Transferring torque to the base leg bracket assembly


36


via the bottom plate


62


can decrease the amount of horizontal force applied to the primary upright


14


by the bracket assembly


36


.




The bracket assembly in the illustrated preferred embodiment is attached to the bottom plate


62


by extending into the primary upright


14


and through an aperture


66


in the bottom plate


62


. Although this bracket assembly structure is preferred, it should be noted that a number of other bracket assembly shapes and structures can be employed to perform the same function. Specifically, any part of the bracket assembly


36


can extend to and connect with the bottom plate in any desired manner. By way of example only, a threaded fastener on the end of the bracket can be received within an aperture in the bottom plate


62


and can be secured in place therein with a nut. As another example, the bottom plate


62


can have a finger, hook, apertured plate, or other extension received within the end of the primary upright


14


for connection therein to fingers, hooks, conventional fasteners, or other elements on the bracket assembly


36


. Still other manners of connecting the bracket assembly


36


to the bottom plate


62


are possible and fall within the spirit and scope of the present invention.




It should also be noted that the bracket assembly


36


need not necessarily connect to a bottom plate


62


as described above in order to perform the function of exerting axially-directed force upon the primary upright


14


. The bracket assembly


36


can connect to a number of other structures and elements on the primary upright


14


to perform this function. By way of example only, the bracket assembly


36


can engage a post, pin, rod, fastener shank, or other element within the primary upright


14


and extending across the interior of the primary upright


14


, can be received within an aperture of a plate or other element secured inside the primary upright


14


in any conventional manner, and the like. Such other elements to which the bracket assembly


36


can be connected also fall within the spirit and scope of the present invention.




In some preferred embodiments of the present invention, the leg bracket assembly


36


has a locking element


74


attached thereto which can be pushed into an aperture in the primary upright


14


(such as one of the apertures


72


for the fingers


70


of the bracket assembly


36


) in order to prevent the leg bracket assembly


36


from being lifted within the apertures


72


in the primary upright


14


. In the illustrated preferred embodiment, the locking element


74


is a slide connected to the leg bracket assembly


36


by a pin


76


slidably received within an elongated aperture


78


(see

FIG. 26

) in the leg bracket assembly


36


. By pushing the locking element


74


toward the primary upright


14


and into the aperture


72


in the primary upright


14


, the locking element


74


occupies the aperture


72


above the lower finger


70


, thereby preventing removal of the lower finger


70


without retraction of the locking element


74


from the aperture


72


. One having ordinary skill in the art will appreciate that other elements and devices can be used to prevent the fingers


70


of the leg bracket assembly


36


from lifting in their respective apertures


72


following installation of the leg bracket assembly


36


.




The leg bracket assembly


36


also preferably has a leg


80


which rests upon the ground or floor adjacent to the primary upright


14


. In this manner, the leg


80


preferably carries some forces away from the primary upright


14


and anchor assembly


26


, thereby reducing the amount of torque upon the anchor assembly


26


and bottom end of the primary upright


14


.




The finger and aperture connection of the leg bracket assembly


36


is only one preferred manner of connecting the leg bracket assembly


36


to the primary upright


14


. In other embodiments of the present invention, the leg bracket assembly


36


can be connected to the primary upright


14


by one or more fasteners (such as threaded fasteners, rivets, clamps, and the like), by welding the leg bracket assembly


36


to the primary upright


14


or in any other conventional manner. Most preferably, the leg bracket assembly


36


is removable from the primary upright


14


as shown in the figures.




With continued reference to

FIGS. 24-26

, the leg


80


of the leg bracket assembly


36


is adjustable in some embodiments in order to level the leg bracket assembly


36


and the elements and structures connected thereto. Preferably, this adjustability is enabled by a threaded rod


82


connected to a foot


84


of the leg bracket assembly


36


. By turning the threaded rod


82


and/or foot


84


, the threaded rod


82


preferably threads into or out of a threaded aperture in the leg


80


and thereby adjusts the level of the leg bracket assembly


36


. Like the threaded element


58


and threaded aperture


60


assembly for the primary uprights


14


described above, several alternative elevation-adjusting elements and devices exist which can instead be used to level the leg bracket assembly


36


. By way of example, the leg bracket assembly


36


can be provided with any type of conventional jack, such as a ratchet jack, a scissor jack, and the like, can be secured in place with respect to a telescoping post or tube within the leg


80


by a pin received within mating apertures in the leg


80


and telescoping post or tube, and the like.




Referring back to

FIGS. 2-20

, the primary uprights


14


are preferably tubular elements having multiple apertures


86


along at least part of their length. These tubular elements can have any cross-sectional shape (including without limitation, rectangular, square, triangular, round, oval, and irregular shapes), but most preferably are rectangular as shown in the figures. The apertures


86


preferably enable many different types of structural components and fixtures to be connected to the vertical uprights


14


in multiple locations and in different adjustable configurations along the length thereof. For greater adjustability, the primary uprights


14


can have several apertures


86


located closely together along at least a portion of the length of the primary uprights


14


. Although the apertures


86


can run along any length of the primary uprights


14


, the apertures


86


preferably run the entire length or nearly the entire length of the primary uprights


14


. Most preferably, a large number of apertures


86


running along most or all of the primary uprights


14


are used to permit attachment of different types of structural components and fixtures in a large number of locations and at a wide range of heights along the primary uprights


14


. If less adjustability is desired, fewer apertures


86


can be used. Similarly, if connection of different types of structural components and fixtures to only a portion of the primary upright


14


is desired, the apertures


86


can be located on only one or more parts of the primary upright


14


.




The apertures


86


are preferably rectangularly shaped as shown in the figures. However, the apertures


86


can instead take any other shape desired, including without limitation, square, triangular, key, oval, round, and irregular shapes.




A valuable feature of the present invention is the ability to attach a number of different structural components and fixtures (hereinafter collectively referred to as “fixtures”) to the primary uprights


14


. With reference for example to

FIGS. 1

,


2


,


4


-


8


and


27


, fixtures can include wall panels


12


, doors


16


, pass-thrus


18


, countertops


20


, windows


22


, soffits


24


, privacy panels


25


, mop boards


30


, base leg bracket assemblies


36


, and kick plates


38


. As will be described in greater detail below, the primary uprights


14


therefore perform the functions of bearing the loads of walls, windows, conduits, trusses, and other structural components of the room as well as supporting the fixtures used for outfitting the room for its particular purpose, such as, for example, use as a pharmacy. Thus, an important feature of the present invention is the ability of the primary uprights


14


to serve several different functions.




Preferably, apertures


86


are located on portions of the primary uprights


14


facing the inside or the outside of the modular room


10


. In the case of primary uprights


14


having rectangular cross sections as illustrated in the figures, the apertures


86


can be located on opposite sides of the primary uprights


14


. To connect a fixture or other element to the apertures


86


on a primary upright


14


, the fixture or other element preferably has one or more fingers


88


that are received within the apertures


86


. An example of such fingers


88


is illustrated in

FIG. 27

, which shows part of a shelf unit that can be mounted to two primary uprights


14


. Preferably, the fingers


88


are curved, downturned, notched, or otherwise interconnect within the apertures


86


when installed therein. In this manner, the fingers


88


can be securely installed in the apertures


86


.




It should be noted that a number of alternatives exist by which fixtures or other elements can be connected to the primary uprights


14


. For example, such fixtures or other elements can be connected by fasteners threaded into apertures in the primary uprights


14


, by slots within which are received pins, posts, fingers or other elements as described in greater detail below with regard to lateral connectors


90


of the primary uprights


14


, and the like.




With reference to

FIGS. 28-30

, the primary uprights


14


also preferably provide support for the overhead structure of the modular room


10


, including the ceiling. Specifically, overhead trusses


92


, beams


94


, and other elements can be connected to the primary uprights


14


to support the ceiling and to keep the uprights


14


in proper orientation relative to one another.




Accordingly, an important function of the primary uprights


14


is to support the walls and overhead structure of the modular room


10


. However, as described above, the primary uprights


14


are also adapted to permit attachment of fixtures thereto. These fixtures can have an auxiliary load-bearing or structural purpose, but normally perform no function to support the room (or the framework thereof). The use of the same structural members to perform both functions saves space and manufacturing and assembly costs, results in a simpler room design and rapid assembly, and increases the modularity of the room


10


(enabling greater flexibility in the location of fixtures, the height and relative spacing thereof, etc.). For example, by using shelving, cabinets, countertops, workstations, or other elements or assemblies that can be attached at any height to two adjacent primary uprights


14


in the modular room


10


or to stretchers


28


attached to the primary uprights


14


, elements that would otherwise be needed for assembling the shelving are eliminated, such as shelf mounting assemblies, frames, and stands. Also, the shelves can be moved from location to location within the modular room


10


as needed without the need for additional structure to position and mount the shelves. All the structure that is needed already exists in the primary uprights


14


. As can be appreciated, such ease in being able to adjust and readjust the configuration of the fixtures as may be required for any particular purpose or setting, without the need for additional structural or support members, contributes to the invention's wide utility.




Another advantage of employing primary uprights


14


to position and mount fixtures is related to the position of the primary uprights


14


in the modular room structure. In particular, the primary uprights


14


are preferably accessible from both sides of the wall in which the primary uprights


14


are located. The primary uprights


14


preferably have apertures


86


that face into the modular room


10


and apertures


86


that face the environment outside of the modular room


10


. Therefore, fixtures such as shelves, media displays, racks, and the like can be mounted to the exterior of the modular room


10


using the same primary uprights


14


to which are secured interior room fixtures and room structural framework as described above.




The primary uprights


14


are preferably also provided with lateral connectors


90


for connecting adjacent primary uprights


14


as described in greater detail below and for lateral connection of other elements and assemblies to the primary uprights


14


. The lateral connectors


90


can also be apertures in the primary uprights


14


in which elements and assemblies can be connected, or can take the form of other connector types which mate with such elements and assemblies.




Two examples of lateral connector types are illustrated in the figures by way of example. The first type of lateral connector


90


is best shown in

FIGS. 9-11

,


14


-


20


,


24


,


25


and


29


and is a slot within which pins, posts, fingers, or other elements are received for connection to the primary uprights


14


. In the illustrated preferred embodiments, the elements which connect with the lateral connectors


90


are headed posts


96


as shown in

FIGS. 4 and 7

. An element having such headed posts


96


is connected with the lateral connectors


90


by sliding the posts


96


into the slots defined therein. After the headed posts


96


or other elements are located in position in the slots of the lateral connectors


90


, a threaded fastener can be tightened to secure the element or assembly in place with respect to the lateral connector


90


. Alternatives to threaded fasteners are possible, and include rivets, pins passed through holes in the element or assembly and the lateral connector


90


or primary upright


14


, and the like. Although upwardly-opening lateral connector slots are preferred as shown in the figures, it should be noted that slots having other orientations are possible.




Another type of lateral connector


90


is illustrated in FIG.


32


. In this embodiment, the lateral connector is defined by one or more tongues


98


which are integral with or connected to the primary uprights


14


and which are shaped to receive a pin, bolt, or other fastener


100


between the tongue


98


and the primary upright


14


. One or more tongues


102


on the element or assembly to be connected to the primary uprights


14


are also shaped to receive the pin, bolt, or other fastener


100


, thereby trapping the fastener


100


between the tongues


98


of the primary upright


14


and the tongues


102


of the element or assembly connected thereto. If desired, the pin, bolt, or other fastener


100


can be secured between the tongues


98


,


102


with a pin


104


. Like the slot-type lateral connector described above, the tongues


98


,


102


can take any relative orientation desired. In addition, any number of tongues


98


,


102


can exist for each lateral connector


90


.




Other types of lateral connectors


90


can be employed to laterally connect an element or assembly to a primary upright


14


. By way of example only, the lateral connectors


90


can be a plurality of apertures in the primary uprights


14


into which fingers on the element or assembly can extend in a manner similar to the apertures


86


described above. Still other types of lateral connectors


90


are possible and fall within the spirit and scope of the present invention.




The lateral connectors


90


of the present invention can be defined in the primary uprights


14


, such as by one or more apertures located in the lateral walls of the primary uprights


14


or elements cut, bent, or otherwise formed from the lateral walls of the primary uprights


14


. Alternatively, the lateral connectors


90


can be defined by individual elements connected to the primary uprights


14


in any conventional manner (such as by one or more conventional fasteners, by welding, clamps, and the like). In still other embodiments, the lateral connectors


90


can be defined in or connected to another element which itself is connected to the primary uprights


14


in any conventional manner (including those just mentioned). This latter alternative is employed in many of the illustrated preferred embodiments of the present invention, and is best shown in

FIGS. 9-11

,


14


-


20


,


24


,


25


and


29


. More specifically, the lateral connectors


90


in the illustrated preferred embodiments are preferably defined in rails


106


attached to the primary uprights


14


. The use of rails


106


is preferred because the rails


106


act to strengthen and increase the rigidity of the primary uprights


14


.




Any number of lateral connectors


90


can be used for each primary upright


14


. An advantage of using multiple lateral connectors


90


for each rail


106


is that elements and assemblies can be connected laterally to the primary uprights


14


at multiple locations corresponding to different heights along the primary uprights


14


. Such an arrangement permits a great amount of flexibility in assembling different room and fixture configurations, contributing to the modularity of the invention and its adaptability to many different environments. In addition, the lateral connectors


90


can act as backing for external wall panels and retainers for interior wall panels.




Another advantage of using a rail-type structure for the lateral connectors


90


is that the rail


106


can be shaped and dimensioned to cooperate with an upright member


46


of the anchor assembly


26


in order to further stabilize the upright member


46


against movement with respect to the anchor assembly


26


and to provide a more secure connection of the primary upright


46


to the anchor assembly


26


. In other words, the rail


106


in some embodiments is received within, mates, engages, or inter-engages with, or otherwise cooperates with the upright member


46


of the anchor assembly


26


. Preferably, the rail


106


prevents or limits movement of the primary upright


14


with respect to the upright member


46


(and therefore, the anchor assembly


26


) in one or more directions.




By way of example only, the rail


106


in the illustrated preferred embodiments is positioned between the two ends of a C-shaped upright member


46


. The two ends prevent the rail


106


and, therefore, the primary upright


14


from moving laterally with respect to the C-shaped upright member


46


. Also, the C-shaped upright member


46


and the fasteners


52


prevent the primary upright


14


from moving vertically (due to the primary upright


14


being fastened to the upright member


46


) and toward and away from the C-shaped upright member


46


(also due to the primary upright being fastened to the upright member).




Other elements that function in much the same way as the C-shaped upright members


46


can also or instead be used to prevent the primary upright


14


from moving in all three dimensional directions. For example, a rail


106


can be received between the webs of an I-shaped upright member


46


to prevent lateral movement of the rail


106


and primary upright


14


. As another example, the rail


106


can have one or more longitudinal recesses, each of which receives an edge of an upright member


46


or a side of the upright member for the same purpose. In short, the rail


106


in many preferred embodiments is shaped to receive or be received within at least part of an upright member


46


in order to further limit movement of the rail


106


(and therefore, the primary upright


14


) with respect to the upright member


46


. Any cooperating shapes of the rail


106


and upright member


46


can be employed and fall within the spirit and scope of the present invention.




Although the upright members


46


of the anchor assemblies


26


preferably receive or are received within rails


106


attached to or integral with the primary uprights


14


as described above, such elements on the upright members


46


do not necessarily need to be rails


106


. In some embodiments, the rails


106


are much shorter, and run only part of the length of the primary uprights


14


or are located on only a small portion of the primary uprights


14


(such as at the bottom ends of the primary uprights


14


for engagement with the upright members


46


of the anchor assemblies


26


as also described above). In other embodiments, the primary uprights


46


can receive or be received within other elements or structure on the primary uprights


14


, such as a lateral extension of the primary uprights


14


, a fixture attached to the bottom of the primary uprights


14


and engagable with an upright member


46


, and the like. However, rails


106


such as those described above are preferred for their dual purpose: providing or defining lateral connectors


90


to which elements and structure can be attached (for securing such elements and structure to a primary upright


14


) and providing structure on the bottom end of a primary upright


14


for engagement with an upright member


46


.




With reference again to

FIGS. 2

,


4


, and


7


, the primary uprights


14


of the modular room


10


can be connected together by a number of different elements, collectively referred to herein as “stretchers”


28


. The stretchers


28


function to support the primary uprights


14


, and as a skeleton upon which the fixtures and wall panels of the modular room


10


can be attached. In some preferred embodiments such as the illustrated preferred embodiments, threaded fasteners (not shown) are passed through countersunk apertures in wall panels


12


and into apertures in the stretchers


28


to attach the wall panels


12


to the stretchers


28


. Other means of attaching wall panels


12


to the stretchers


28


and/or directly to the primary uprights


14


exist, each of which falls within the spirit and scope of the present invention.




The stretchers


28


can also help define an electrical enclosure within the walls of the modular room


10


. This type of stretcher


108


is best shown in

FIGS. 4 and 5

, and preferably includes an area therein that can be used for routing electrical lines, telecommunications wiring, and even plumbing if desired. To this end, the stretcher


108


can be a frame structure without sides for easy access from all areas around the stretcher


108


, can have one or more exposed sides and one or more covered sides for more limited access to the interior of the stretcher


108


, or can be enclosed with the exception of the stretcher ends


108


.




For additional flexibility to position and mount fixtures within the modular room


10


, secondary uprights


34


can be connected to the stretchers


28


(see FIGS.


7


and


8


). In some embodiments, the secondary uprights


34


have apertures


110


that are the same or similar to the apertures


86


in the primary uprights


14


. Therefore, fixtures and other elements can preferably be positioned and mounted upon the secondary uprights


34


in the same manner as they are upon the primary uprights


14


. The secondary uprights


34


can be connected to upper and/or lower stretchers


28


in any manner desired, such as by inter-engaging elements, conventional fasteners, welding, adhesive or cohesive bonding material, and the like. For example, in some preferred embodiments such as those shown in the figures, some or all of the stretchers


28


have apertures


112


in which fingers, posts, or other elements


114


extending from the secondary uprights


34


can be received. The fingers, posts, or other elements


114


can be attached to the secondary uprights


34


with conventional fasteners, can be welded or brazed thereto, or can even be integral with the secondary uprights


34


. Most preferably, the apertures


112


of the stretchers


28


are located in a number of positions along the stretchers


28


to permit the secondary uprights


34


to be laterally positioned as desired. This enables fixtures of different dimensions to be positioned and mounted to the primary


14


and/or secondary uprights


34


.




Overhead structure of the modular room


10


can be employed to further strengthen and stabilize the modular room


10


. A preferred overhead structural system is illustrated in

FIGS. 28-30

. A primary component of this system is the truss


92


preferably sufficiently long to span across the modular room


10


. The solid truss


92


is preferably sufficiently strong and stiff to span this distance while imparting as little weight as possible upon the primary uprights


14


. To this end, the preferred truss structure of the present invention is composite, and includes panels


116


with beams


94


running along and connected to the panel edges. The beams


94


can take the form of C-shaped channels. In some embodiments such as the illustrated preferred embodiments, the panels


116


are made of wood, and more preferably are made of plywood sheeting, while the beams


94


are made of a relatively strong, resilient, and stiff material such as aluminum, steel, iron, or other metal. Alternatively, the panels


116


could be made from plastic, composite sheeting, particleboard, or any other preferably relatively lightweight sheeting capable of withstanding end loading. Although metal beams are preferred, the beams


94


could instead be made from high-strength plastic, fiberglass, composites, and the like.




If desired, multiple panels


116


can be used in a truss member


92


as shown in the figures. In such cases, the panels


116


are preferably spliced together by splicer beams


118


that can take the form of C-shaped channels spanning the spliced area of the panels


116


as best shown in

FIGS. 28 and 31

. Splicer beams


118


are not necessarily required for a strong splice between panels


116


, such as when the truss beams


94


run uninterrupted past the spliced area. However, splicer beams


118


are preferably employed for additional truss strength and rigidity. The truss splicer beams


118


can be attached to the truss


92


in a number of different ways, such as by welding the truss splicer beams


118


to the truss beams


94


or by attaching the truss splicer beams


118


to the spliced area with conventional fasteners, etc. Most preferably, bolts


120


are received within apertures in the truss splicer beams


118


, truss beams


94


, and spliced panels


116


as shown in

FIGS. 28 and 31

.




Although C-shaped truss beams


94


and splicer beams


118


are preferred, these elements can take a number of other forms capable of providing strength and rigidity to the truss


92


. For example, the truss beams


94


and/or the splicer beams


118


can have an L-shaped cross section for overlapping the edge and an adjacent side of panels


116


, can be substantially flat and run along the edge of the panels


116


, and the like.




The trusses


92


can be attached to the primary uprights


14


in a number of different ways. For example, the trusses


92


can be connected to the primary uprights


14


by lateral connectors such as those described above, by brackets having fingers that are received within the apertures


86


of the primary uprights


14


in a manner similar to the base leg bracket assembly


36


described above, by conventional threaded fasteners, and the like. In some highly preferred embodiments however, truss devises


122


are attached to the ends of the trusses


92


with bolts


125


as best shown in FIG.


29


. Like the truss splicer beams


118


, the truss devises


122


are preferably channels attached to the edges of the trusses


92


by bolts


125


passed through apertures in the truss devises


122


, truss beams


94


, and panels


116


. Alternatively, the truss devises


122


can be attached to the trusses


92


by welding or in any other conventional manner, and can take any of the other forms described above with reference to the truss beams


94


and truss splicer beams


118


. Preferably, the truss devises


122


are attached to the primary uprights


14


by pins, posts, or conventional threaded fasteners


124


passing through aligned apertures in the uprights and truss devises


122


.




In the case where additional force is exerted upon the primary uprights


14


, such as by a soffit


24


as shown in the embodiment of the present invention illustrated in

FIG. 1

, the primary uprights


14


can be supported by a truss clevis


122


adapted for this purpose. With reference to

FIG. 30

for example, the top truss clevis


122


illustrated in

FIG. 29

can be replaced with the truss devises illustrated in

FIG. 30

adapted to support additional force exerted by the soffit or other additional structure. The truss clevis


122


illustrated in

FIG. 30

preferably includes a gusset plate


126


adapted to connect to the primary upright


14


at two locations (rather than at only one location as illustrated in FIG.


29


), thereby transferring weight from the soffit


24


or other additional structure to the truss


92


. If necessary, an extension can be attached to the primary upright


14


to provide a connection location for the top truss clevis


122


. As used herein, the term “primary upright


14


” includes a unitary member as well as a member constructed of two or more elements (including extensions). One having ordinary skill in the art will appreciate that other elements having different shapes and manners of connection can instead be used to accomplish the function of the truss devises


122


and gusset plate


126


illustrated in the figures, each one of which falls within the spirit and scope of the present invention. For example, the plate


126


can be replaced by a frame having one or more rods or cables (e.g. a rod running from the top clevis


122


diagonally toward the truss beam


94


), by one or more beams extending from the top truss clevis


122


toward the truss beam


94


, and the like. If desired, a rail


119


, beam, or other element preferably similar to the splicer beam


118


or truss beam


94


can connect either or both truss devises to the truss


92


.




For additional overhead structure strength and rigidity, some preferred embodiments employ bridge members


128


between the trusses


92


to withstand lateral forces exerted on the trusses


92


. The bridge members


128


(see, for example,

FIG. 31

) are preferably panels that can be connected to adjacent trusses


92


in any conventional manner, such as by the angle brackets


130


and threaded fasteners


132


shown in the figures. In other embodiments, the bridge members


128


can take the form of rods, beams, bars, or tubes connected to and between adjacent trusses


92


in any conventional manner and performing the same functions of the panel-type bridge members


128


described above.




Another valuable aspect of the present invention is the ability to use various components of the modular room


10


as both external and internal room components. Specifically, those elements of the present invention that define the outer walls or perimeter of the modular room (e.g., upright members, wall panels, stretchers, doors, window assemblies, pass-thrus, and the like) are designed to fit within the framework defined by the primary uprights


14


, which are assembled at predetermined distances such as by 24″, 32″, or 48″ on center. Because the primary uprights


14


are preferably (although not necessarily) separated by such standard distances, these elements can be manufactured and supplied in such sizes and can be readily assembled and/or installed without on-site modification. This modularity is a valuable aspect of the present invention, because it permits a user to design a room layout based at least partially upon known spacings between the primary uprights


14


. Furthermore, fixtures and other elements connected to the primary uprights


14


can also be manufactured and supplied in predetermined sizes for use with such standardized construction, thereby further increasing the modularity of the room


10


. For example, with the standard spacing between the primary uprights


14


known, a user can easily select and arrange the layout of the fixtures inside and outside of the room


10


. Because fixtures are preferably manufactured in standard sizes, they can also be quickly supplied and assembled and installed without on-site modification.




However, when a designer wishes to employ a standard-sized modular room component or fixture for the inside of the modular room


10


, an issue may arise regarding the location of interior primary uprights


14


. For example, without compensation, a standard-sized wall panel for an exterior wall of the modular room


10


would normally be too large to use as an interior wall in the room because the wall is located within an enclosed area defined by identically-sized walls. This can present problems when the room designer wishes to align the primary uprights


14


of the exterior walls with the primary uprights


14


of the interior walls. This problem is illustrated in

FIGS. 35 and 36

, and is discussed in greater detail in the background above.




In order to address the problems just described, some embodiments of the present invention employ anchor assemblies


26


designed to align interior and exterior walls extending from a common wall of the modular room so that the edges of the interior and exterior walls are aligned the same (or substantially the same) distance from the common wall. Each of these anchor assemblies


26


is designed to mount multiple primary uprights


14


: at least one primary upright


14


to which one or more exterior wall panels


12


, stretchers


28


, or other wall components can be connected and at least one primary upright


14


to which one or more interior wall panels


12


, stretchers


28


, or other wall components can be connected. This enables the use of primary uprights


14


that are adapted for mounting to wall panels


12


, stretchers


28


, or other wall components on less than all sides of the primary uprights


14


and primary uprights


14


that are smaller in shape and have a more efficient load bearing design (e.g., primary uprights


14


having an elongated rectangular cross-sectional shape rather than a square cross-sectional shape). Four such anchor assemblies


26


are illustrated in

FIGS. 15-17

,


18


-


20


,


22


, and


23


.




In some preferred embodiments of the present invention where standard-sized internal walls, components, and fixtures (as described above) are desired for the modular room


10


, the anchor assemblies


26


illustrated in

FIGS. 15-17

,


18


-


20


,


22


, and


23


can be used to join an exterior room wall with an interior room wall. With particular reference to

FIG. 37

for example, a plurality of anchor assemblies


26


and primary uprights


14


are illustrated and are used to illustrate joining of an exterior room wall with an interior room wall. With reference to

FIGS. 15-17

for example, this type of anchor assembly


26


is preferably connected to a primary upright


14


of the exterior wall and a primary upright


14


of the interior wall. Due to the location of the upright members


46


on the base plate


44


, the interior wall primary upright


14


(the bottom primary upright


14


in

FIG. 17

) connected thereto is offset a distance from the center of the exterior wall primary upright


14


(the top primary upright in

FIG. 17

) within the exterior wall. With reference to the anchor assembly


26


illustrated in

FIG. 14

, this offset distance is preferably the same distance between the center of one exterior primary upright


14


from the other exterior primary upright in the corner anchor assembly


26


illustrated in FIG.


14


. In other words, with respect to an exterior wall of the modular room


10


, a primary upright


14


in each of the anchor assemblies


26


illustrated in

FIGS. 14 and 15

is preferably located the same distance from the center of the exterior wall to which the anchor assemblies


26


are connected.




As a result, all of the primary uprights


14


in the exterior wall are preferably located the same distance from primary uprights adjacent to the exterior wall on the same anchor assemblies


26


(such as primary uprights


14


of abutting interior walls or primary uprights


14


of adjacent exterior walls). Therefore, the same wall panels


12


, stretchers


28


, and other wall components (i.e., having the same dimensions) available for use with the exterior of the modular room


10


can preferably be used for the room interior. This significantly reduces the number and types of parts needed for manufacturing and assembling a modular room with interior walls, components, and fixtures, increases assembly speed, and lowers the cost of the modular room


10


.




With reference again to

FIGS. 4-6

, some preferred embodiments of the present invention have mop boards


30


that are attached to the bottom walls of the modular room


10


in order to at least partially enclose or hide the anchor assemblies


26


, primary uprights


14


, and other elements located at or near floor level. Because the primary uprights


14


are preferably vertically adjustable as described above to level the walls of the modular room


10


, it is desirable to use mop boards


30


that can be adjusted to be flush with the floor in order to accommodate different positions of the primary uprights


14


and the wall components connected thereto. Therefore, the present invention preferably employs vertically adjustable mop boards


30


. The mop boards


30


are preferably connected to the primary uprights


14


and/or the anchor assemblies


26


by threaded fasteners


134


passed through apertures


32


in the mop boards


30


and into elongated apertures


136


in the primary uprights


14


and/or anchor assemblies


26


(see FIGS.


5


and


6


). In the illustrated embodiments of the present invention, the elongated apertures


136


are in the primary uprights


14


, but could instead be in the anchor assemblies


26


. By loosening the threaded fasteners


134


, the mop boards


30


can preferably be lowered or raised to a desired position and can be secured in place by again tightening the threaded fasteners


134


. One having ordinary skill in the art will appreciate that elongated vertical apertures in the mop boards


30


(through which the threaded fasteners are passed) can be used to accomplish the same function. Other ways of releasably connecting the mop boards


30


to the bottoms of the room walls are possible. For example, the mop boards


30


can be releasably connected in varying locations by one or more clips, pegs, pins, and the like received within different apertures at different heights or within elongated apertures or slots in the mop boards


30


and/or the anchor plates


26


or primary uprights


14


. These and other alternative adjustable connection methods fall within the spirit and scope of the present invention.




With reference to

FIGS. 33 and 34

, some preferred embodiments of the present invention employ modesty strips


138


,


140


in order to cover or otherwise at least partially hide the primary uprights


12


of the modular room


10


, thereby also preferably hiding apertures and other connecting structure of the primary uprights


14


. Two examples of such modesty strips are illustrated in FIGS.


33


and


34


: upright modesty panels or strips


138


and corner modesty panels or strips


140


. In the illustrated embodiments, the upright modesty strips


138


are preferably used to cover apertures


86


that are not being used to hang fixtures or other components therefrom, while corner modesty strips


140


are used to improve the appearance of room corners, such as by rounding or squaring off the corners or by covering a gap created by adjacent panels at a corner of the modular room


10


.




In some embodiments, the upright modesty strips


138


have fasteners for fastening the upright modesty strips


138


to the primary uprights


14


. In other embodiments, the upright modesty strips


138


have resilient clips that insert into apertures


86


of the primary uprights


14


and thereby engage the primary uprights


14


to secure the upright modesty strips


138


in place. Any number of resilient clips can be used to connect the upright modesty strips


138


to the primary uprights


14


. Preferably, the fasteners are integral with the modesty strips such as the resilient clips. Although resilient clips are preferred, other types of fasteners and fastening methods can be employed to secure the modesty strips


138


in place on the uprights


14


, including without limitation screws, nails, brads, staples, pins, posts, fingers, magnets, and any other conventional fastener. In the illustrated embodiments of

FIGS. 33

,


34


,


34


A and


34


B, the upright modesty strip


138


can be C-shaped with resilient ends that engage side surfaces of the primary upright


14


and thereby resiliently connect the upright modesty strip


138


to the primary upright


14


. Preferably, the upright modesty strip


138


engages the edges of the rail


106


as best illustrated in

FIGS. 34A and 34B

. In instances where a rail


106


is not connected to both sides of the primary upright


14


, the upright modesty strip engages the side of the primary upright


14


. The side of the modesty strip


138


that engages the non-rail


106


side of the upright


14


may not include a projection as best illustrated in FIG.


34


B. The projection may be trimmed from the modesty strip or the modesty strip


138


may be manufactured without the projection. In other embodiments, the upright modesty strips


138


can be welded to or integrally formed with the primary uprights


14


.




In some embodiments, the upright modesty strip


138


can be attached to cover a face of a primary upright


14


and can have one or more legs extending to an adjacent side of the primary upright


14


. Two examples of such modesty strips


138


are illustrated in

FIGS. 34A and 34B

. In the embodiment shown in

FIG. 34A

, the modesty strip


138


has an Omega-shaped cross section, and has resilient legs straddling the primary upright


14


to retain the modesty strip


138


upon the primary upright


14


. If desired, and depending at least in part upon the manner in which wall panels


12


and other structure are connected to the primary upright


14


, either or both legs of the modesty strip


138


can be received between a wall panel


12


connected to the primary upright


14


and a sidewall of the primary upright


14


. This can provide a more secure connection of the modesty strip


138


to the primary upright


14


. In some highly preferred embodiments, either or both legs of the modesty strip


138


are engagable with a recess, wall, or other feature or element on the primary upright


14


. With reference to

FIG. 34A

for example, the legs of the modesty strip


138


are received within a groove of the rail


106


, thereby providing a more positive engagement of the modesty strip


138


with the primary upright


14


. In addition, this engagement (along with the other types of resilient engagement of the modesty strips described above) can also be sufficiently strong to obviate the need for fasteners to mount the modesty strip


138


.




In some cases, it may be desirable for the modesty strip


138


to extend around the primary upright


14


on only one side thereof (such as when the primary upright


14


is laterally attached to a wall panel


12


or other wall components on only one side of the primary upright


14


). In such a case, the modesty strip


138


can be adapted to only extend to one side of the primary upright


14


. An example of such a modesty strip is illustrated in FIG.


34


B.




The corner modesty strips


140


of the illustrated preferred embodiment in

FIGS. 33 and 34

can be connected to one or more adjacent primary uprights


14


in any of the manners described above with reference to the upright modesty strips


138


. Alternatively or in addition, the corner modesty strips


140


can include a hook and screw assembly


144


. Specifically, the corner modesty strips


140


can be connected to adjacent primary uprights


14


by hooking the hook and screw assembly


144


over a wire


146


attached to the primary uprights


14


and by tightening the hook and screw assembly


144


to the wire


146


. In other embodiments, the corner modesty strips


140


can be connected to the primary uprights in still other manners falling within the spirit and scope of the present invention. For example, fasteners or external clips can be used to connect the corner modesty strips


140


to the primary uprights


14


. As another example, the corner modesty strips


140


can be resiliently held between the primary uprights


14


by resilient flanges of the corner modesty strips. In still other embodiments, the corner modesty strips


140


can be welded to or integrally formed with either or both adjacent primary uprights


14


.




The embodiments described above and illustrated in the figures are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated by one having ordinary skill in the art that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention as set forth in the appended claims.



Claims
  • 1. A modular room upright assembly adapted to be coupled to a floor, the modular room upright assembly comprising:a substantially vertical elongated upright having a bottom end; and a plurality of sidewalls; a base plate; a first fastener adapted to secure the base plate to the floor; a first upstanding member extending from the base plate, the first upstanding member clamped by a second fastener against a substantially vertical face of a sidewall of the upright adjacent to the bottom end of the upright, the second fastener received through apertures in the upright and first upstanding member to clamp the upright and first upstanding member together; and a second upstanding member extending from the base plate, the second upstanding member clamped against the upright adjacent to the bottom end of the upright.
  • 2. The modular room upright assembly as claimed in claim 1, wherein the first upstanding member has at least one edge clamped against the substantially vertical face of the sidewall.
  • 3. The modular room upright assembly as claimed in claim 2, wherein the at least one edge establishes line contact of the first upstanding member against the upright.
  • 4. The modular room upright assembly as claimed in claim 1, wherein the first and second upstanding members clamp the upright on opposite sides.
  • 5. The modular room upright assembly as claimed in claim 1, wherein:the substantially vertical elongated upright is a first substantially vertical elongated upright, the modular room upright assembly further comprising a second substantially vertical elongated upright, a third upstanding member extending from the base plate, the third upstanding member clamped against a substantially vertical face of a sidewall of the second upright adjacent a to bottom end of the second upright.
  • 6. The modular room upright assembly as claimed in claim 5, wherein the first and second uprights are oriented at an angle upon the base plate with respect to one another.
  • 7. The modular room upright assembly as claimed in claim 6, wherein:each of the first and second uprights are adapted for connection to laterally-extending stretchers on two of four sides; and the substantially vertical face of the first upright is oriented at an angle with respect to the substantially vertical face of the second upright.
  • 8. The modular room upright assembly as claimed in claim 5, wherein the first and second uprights are substantially orthogonal to one another on the base plate.
  • 9. The modular room upright assembly as claimed in claim 1, wherein:the upright is adapted for connection to laterally-extending stretchers on two of four sides of the upright; and the upright is connected to the first upstanding member on one of the two other sides of the upright.
  • 10. The modular room upright assembly as claimed in claim 1, further comprising an aperture defined in the base plate through which the first fastener is received.
  • 11. The modular room upright assembly as claimed in claim 1, wherein the first upstanding member and the upright have mating cross-sectional shapes for mating the first upstanding member with the upright, the upright being resistant to lateral movement with respect to the first upstanding member by virtue of the mating cross-sectional shapes.
  • 12. A modular room uptight assembly adapted to be coupled to a floor, the modular room upright assembly comprising:a first substantially vertical elongated upright having a bottom end; and a plurality of sidewalls; a second substantially vertical elongated upright; a base plate; a first fastener adapted to secure the base plate to the floor; and a first upstanding member extending from the base plate, the first upstanding member clamped by a second fastener against a substantially vertical face of a sidewall of the first upright adjacent to the bottom end of the first upright, the second fastener received through apertures in the first upright and first upstanding member to clamp the first upright and first upstanding member together; and a second upstanding member extending from the base plate, the second upstanding member clamped against a substantially vertical face of a sidewall of the second upright adjacent to a bottom end of the second upright.
  • 13. The modular room upright assembly as claimed in claim 12, wherein the first upstanding member has at least one edge clamped against the substantially vertical face of the sidewall of the first upright.
  • 14. The modular room upright assembly as claimed in claim 13, wherein the at least one edge establishes line contact of the first upstanding member against the first upright.
  • 15. The modular room upright assembly as claimed in claim 12, further comprising a third upstanding member extending from the base plate, the third upstanding member clamped against the first upright adjacent to the bottom end of the first upright.
  • 16. The modular room upright assembly as claimed in claim 15, wherein the first and second upstanding members clamp the first upright on opposite sides.
  • 17. The modular room upright assembly as claimed in claim 12, wherein the first and second uprights are oriented at an angle upon the base plate with respect to one another.
  • 18. The modular room upright assembly as claimed in claim 17, wherein:each of the first and second uprights are adapted for connection to laterally-extending stretchers on two of four sides; and the substantially vertical face of the first upright is oriented at an angle with respect to the substantially vertical face of the second upright.
  • 19. The modular room upright assembly as claimed in claim 12, wherein the first and second uprights are substantially orthogonal to one another on the base plate.
  • 20. The modular room upright assembly as claimed in claim 12, wherein:the first upright is adapted for connection to laterally-extending stretchers on two of four sides of the first upright; and the first upright is connected to the first upstanding member on one of the two other sides of the first upright.
  • 21. The modular room upright assembly as claimed in claim 12, further comprising an aperture defined in the base plate through which the first fastener is received.
  • 22. The modular room upright assembly as claimed in claim 12, wherein the first upstanding member and the first upright have mating cross-sectional shapes for mating the first upstanding member with the first upright, the first upright being resistant to lateral movement with respect to the first upstanding member by virtue of the mating cross-sectional shapes.
Parent Case Info

This application claims the benefit of Provisional Application No. 60/289,263 filed May 7, 2001.

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