The present disclosure generally relates to retail display units that can be used for displaying sale, seasonal, and other transient items. More particularly, the present disclosure relates to a cabinet, and particularly to a cabinet having shelves. Furthermore, the present disclosure relates to a cabinet formed from a blank of a corrugated material folded to form the cabinet.
In illustrated embodiments, a shelf apparatus includes a base unit provided with a body having a back wall and a front wall is described. The shelf apparatus further includes a first side panel and a second side panel extending between the back wall and the front wall. The shelf apparatus further includes a plurality of shelves spaced between the back wall and the front wall, wherein the shelves further comprise shelf supports. Additionally, the shelf apparatus includes a plurality of slots spaced across the back wall of the body and an insert that fits within the body and includes a portion, which is secured in the plurality of slots. The apparatus may also include a plurality of vertical slots. Finally, the body, the plurality of shelves, and the insert are formed from a single sheet of corrugated stock.
In illustrative embodiments, the shelf apparatus may further include a top display unit. The top display unit may be used as a stand alone unit, a cap top display unit, box top display unit, or sheet top display unit. The top display unit, in some embodiments includes an insert that may include two vertical support members positioned within the body and includes a plurality of flaps configured to form part of the shelves. The modularity of the shelf apparatus creates smaller blanks that can be shipped in smaller containers and when stacked maintains stability and increases torsional strength when compared to larger one-piece cabinets.
In illustrative embodiments, the multi shelf apparatus allows for versatility for product and cabinet configurations. The shelving apparatus includes a stacking mechanism to allow multiple units to be stacked and includes an internal structural support that is used to strengthen the side-walls of the cabinet. Further, brackets may fold in at a front end of the shelving apparatus to aid in keeping the units from falling forward. One or two shelf modular units may be easier to manufacture, assemble, and ship compared to larger 4+ shelf displays. Modular unit construction may provide higher degree of strength and promotional flexibility vs other shelf displays having four or more shelf displays.
According to at least another illustrated embodiment, a shelving system is described. The shelving system may include of a plurality of cabinets. The plurality of cabinets may be in an unassembled, partially assembled, or assembled state.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
The shelving apparatus is made from one blank of corrugated, paperboard, containerboard, etc. and can be either single wall, double wall, or more. It includes an internal panel that supports the shelves and stiffens the structure for stacking. A top edge of the shelving apparatus includes a series of vertical slots that allow material to pinch inward when stacking. The multi shelf apparatus allows for versatility for product and cabinet configurations. The shelving apparatus includes a stacking mechanism to allow multiple units to be stacked and includes an internal structural support that is used to strengthen the side-walls of the cabinet. Further, the brackets that fold in at front to aid in keeping stacked mods from falling forward. One or two shelf modular units are easier to manufacture, assemble, and ship compared to larger 4+ shelf displays. Modular unit construction provides higher degree of strength and promotional flexibility vs traditional 4-plus shelf displays.
The base cabinet 100 and top cabinet 200 both can be made from a variety of corrugated materials, paperboard, containerboard, etc. and in a variety of thicknesses. In an example embodiment, the base cabinet 100 and top cabinet 200 can be made from single wall cardboard. In another embodiment, the base cabinet 100 and top cabinet 200 can be made from multiple-wall cardboard, such as double or triple wall cardboard.
Turning next to
The base cabinet blank 110 is folded into the base cabinet 100. In order to facilitate folding, the base cabinet blank 110 includes a base cabinet right wall 111, a base cabinet front shelf wall 112, a base cabinet left wall 113, and a base cabinet back wall 114, with each portion of the base cabinet blank 110 separated by a base blank fold line 119a-d. Additionally, the base cabinet blank 110 further includes two base cabinet blank tear lines 120a-b to allow separation of the base cabinet support 103 structure from the base cabinet right wall 111, the base cabinet shelf wall 112, the base cabinet left wall 113, and base cabinet back wall 114. The base cabinet support 103 is folded separately from the base cabinet right wall 111, the base cabinet shelf wall 112, the base cabinet left wall 113, and base cabinet back wall 114, and inserted into the base cabinet 100 to provide strength and rigidity and increase the load capacity that the base cabinet upper shelf 101 and base cabinet lower shelf 102 can support.
In order to fold the base cabinet blank 110 into the base cabinet 100 in an example embodiment, first, the base cabinet support 103 is removed from the base cabinet blank 110 by separating it along the base cabinet blank perforated line 120a as shown in
Viewing a top plan view of the base cabinet blank 110, as shown in
The base cabinet right wall 111, the base cabinet front lower wall 112, the base cabinet front upper wall 125 the base cabinet left wall 113, and base cabinet back wall 114 are folded to form the base cabinet 100. The base cabinet support 103 is then inserted into the base cabinet 100 and glued into place following glue indications on the base cabinet support 103. Viewing a top plan view of the base cabinet blank 110 (shown in
Next, the base cabinet upper shelf 101 and base cabinet lower shelf 102 are folded toward the base cabinet back wall 114 as well as lower shelf portion 102a and upper shelf portion 101a of the base cabinet support 103 as shown in
The base cabinet back wall 114 includes a plurality of base rear flap slots 116a-d. The base cabinet upper shelf 101 and base cabinet lower shelf 102 further have a plurality of base rear tabs 117a-d. After the base cabinet upper shelf 101 and base cabinet lower shelf 102 are folded, the plurality of base rear tabs 117a-d engage with the plurality of base rear flap slots 116a-d. This engagement secures the base cabinet upper shelf 101 and base cabinet lower shelf 102 to the base cabinet back wall 114. This further secures the folded base cabinet 100 together.
The base cabinet blank 110 includes a plurality of attachment slots 104a-f located near the top of the base cabinet blank 110. The attachment slot 104a in the base cabinet right wall 111 and the attachment slot 104b in the base cabinet left wall line up with the attachment slots 104c and 104f in the base cabinet support 103 when the base cabinet support 103 is inserted into the base cabinet. The plurality of attachment slots 104a-f provide securement and support when multiple base cabinets 100 are connected together in various configurations. The attachment slots 104a-f in a first base cabinet 100 form a wedge fit with another base cabinet (such as top cabinet 200) to secure multiple base cabinets 100, 200 together.
Turning next to
The top cabinet blank 210 is folded into the top cabinet 200. In order to facilitate folding, the top cabinet blank 210 includes a top cabinet right wall 211, a top cabinet front lower wall 202b, a top cabinet front upper wall 225, a top cabinet left wall 213, and a top cabinet back wall 214, with each portion of the top cabinet blank 210 separated by a top blank fold lines 219a-d. Additionally, the top cabinet blank 210 further includes two top cabinet blank tear lines 220a-b to allow removal of the top cabinet support 203 structure off from the top cabinet right wall 211, the top cabinet lower front wall 202b, the upper front wall 225 the top cabinet left wall 213, and top cabinet back wall 214. The top cabinet support 203 is folded separately from the top cabinet right wall 211, the top cabinet shelf wall 212, the top cabinet left wall 213, and top cabinet back wall 214, and inserted into the top cabinet 200 to provide strength and rigidity and increase the load that the top cabinet upper shelf 201 and top cabinet lower shelf 202 can support.
In order to fold the top cabinet blank 210 into the top cabinet 200 in an example embodiment, first, the top cabinet support 203 is removed from the top cabinet blank 210 by separating it across top cabinet blank tear line 220a as shown in
The top cabinet right wall 211, the top cabinet shelf wall 212, the top cabinet left wall 213, and top cabinet back wall 214 are folded to form the top cabinet 200. The top cabinet support 203 is then inserted into the top cabinet 200 and glued into place following glue indications on the top cabinet support 203 as shown in
Next, the top cabinet upper shelf 201 and top cabinet lower shelf 202 are folded toward the top cabinet back wall 214 as shown in
The top cabinet back wall 214 includes a plurality of top rear flap mounts 216a-d. The top cabinet upper shelf 201 and top cabinet lower shelf 202 may further have a plurality of top rear flaps. After the top cabinet upper shelf 201 and top cabinet lower shelf 202 are folded, the plurality of top rear flaps, if included, may engage with the plurality of top rear flap mounts 216a-d. This engagement secures the top cabinet upper shelf 201 and top cabinet lower shelf 202 to the top cabinet back wall 214. This further secures the folded top cabinet 200 together.
An example embodiment of a base and top configuration 310 is shown in
A dual base configuration may be formed by stacking two base cabinets 100 on top of one another. The base cabinets 100 are secured to each other via the attachment slots 104 and a wedge fit to provide stability. The dual base configuration forms a plurality of base cabinet upper shelves 101 and base cabinet lower shelves 102. The dual base configuration further comprises a plurality of base cabinet supports 103 contained within the dual base configuration to provide strength and rigidity to the dual cabinet configuration.
Another embodiment of a base cabinet 400 is shown in
Another embodiment of a top cabinet 500 is shown in
Turning next to
A sheet top cabinet 340 can include optional advertising information displayed on the sheet top 341, the top cabinet 200, and the base cabinet 100. The attachment slots 104 may secure the top cabinet 200 to the base cabinet 100 via a wedge fitting. It is understood by one of skill in the art that any number of other coupling mechanisms to attach and secure the top cabinet 200 to the base cabinet 100 may be used.
A system for assembly a modular shelf is shown in
The shelving system 360 may further include a header connector 361 and at least one surface connector 362a-b. The header connector 361 and at least one surface connector 362a-b provide additional space to show product or advertising information, and further increase the structural rigidity, torsional strength, and stability of the shelving system 360. It is understood by one of skill in the art that any number of different combinations of the base cabinet 100 and top cabinet 200 can be configured, with any number of different top display units. This allows retail locations to customize a shelving system 360 that suits their display and product needs, without the need for tools or cutting since the base cabinet blank 110 and top cabinet blank 210 may include fold and tear lines, by perforating, scoring, and/or cutting portions of the blanks, in some embodiments.
The following numbered clauses include embodiments that are contemplated and non-limiting:
Clause 1. A cabinet blank configured to be formed into a cabinet, the cabinet blank including a cabinet body section.
Clause 2. The cabinet blank of clause 1, any other suitable clause, or any suitable combination of clauses, wherein the cabinet body section includes a cabinet back wall, at least one cabinet front wall, first and second cabinet side panels extending between the back wall and the front wall(s), and at least one cabinet shelf extending between the back wall and the cabinet front wall(s).
Clause 3. The cabinet blank of clause 1, any other suitable clause, or any suitable combination of clauses, wherein the cabinet body section includes a cabinet back wall, upper and lower cabinet front walls, first and second cabinet side panels extending between the back wall and the front walls, and a plurality of cabinet shelves spaced vertically and extending between the back wall and the cabinet front walls.
Clause 4. The cabinet blank of clause 3, any other suitable clause, or any suitable combination of clauses, further including a support section including first and second support side panels arranged to lie alongside the first and second cabinet side panels and upper and lower support front walls extending between and interconnecting the first and second support side panels.
Clause 5. A method of forming a cabinet from a cabinet blank, the method including separating the cabinet blank into a cabinet body section and a support section along a tear line.
Clause 6. The method of clause 5, any other suitable clause, or any suitable combination of clauses, further including folding the cabinet body section to provide a cabinet base having a cabinet back wall, upper and lower cabinet front walls, first and second cabinet side panels extending between the back wall and the front walls, and a plurality of cabinet shelves spaced vertically from one another and extending between the back wall and the upper and lower cabinet front walls.
Clause 7. The method of clause 6, any other suitable clause, or any suitable combination of clauses, further including folding the support section into a cabinet support having first and second support side panels arranged to lie alongside the first and second cabinet side panels and upper and lower support front walls extending between and interconnecting the first and second support side panels.
Clause 8. The method of clause 7, any other suitable clause, or any suitable combination of clauses, further including inserting the cabinet support into the cabinet base to locate the cabinet support between the first and second cabinet side panels and between the back wall and the front walls.
Clause 9. The method of clause 8, any other suitable clause, or any suitable combination of clauses, further including supporting, at least partially, each of the shelves with the cabinet support.
Clause 10. A cabinet comprising a base cabinet.
Clause 11. The cabinet of clause 10, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet includes a base cabinet body.
Clause 12. The cabinet of clause 11, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body includes a base cabinet back wall.
Clause 13. The cabinet of clause 12, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body includes at least one of base cabinet upper and lower front walls.
Clause 14. The cabinet of clause 13, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body includes at least one of base cabinet first and second side panels extending between the back wall and the front walls.
Clause 15. The cabinet of clause 14, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet back wall is formed to include a plurality of slots spaced across the base cabinet back wall.
Clause 16. The cabinet of clause 15, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body includes a plurality of base cabinet shelves spaced vertically from one another and extending between the back wall and the upper and lower front walls, respectively.
Clause 17. The cabinet of clause 16, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body includes a base cabinet support inserted within the base cabinet body between the first side panel and second side panel of the base cabinet body and secured in the plurality of slots.
Clause 18. The cabinet of clause 17, any other suitable clause, or any suitable combination of clauses, including a top cabinet.
Clause 19. The cabinet of clause 18, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet includes a top cabinet body.
Clause 20. The cabinet of clause 19, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet body includes a top cabinet back wall.
Clause 21. The cabinet of clause 20, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet body includes at least one of top cabinet upper and lower front walls.
Clause 22. The cabinet of clause 21, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet body includes at least one of top cabinet first and second side panels extending between the top cabinet back wall and the top cabinet upper and lower front walls.
Clause 23. The cabinet of clause 22, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet back wall formed to include a plurality of slots spaced across the top cabinet back wall.
Clause 24. The cabinet of clause 23, any other suitable clause, or any suitable combination of clauses, the top cabinet further comprising a plurality of top cabinet shelves spaced vertically from one another and extending between the top cabinet back wall and the top cabinet upper and lower front walls, respectively.
Clause 25. The cabinet of clause 24, any other suitable clause, or any suitable combination of clauses, the top cabinet further comprising a top cabinet support inserted within the top cabinet body between the first side panel and second side panel of the top cabinet body and secured in the plurality of slots.
Clause 26. The cabinet of clause 25, any other suitable clause, or any suitable combination of clauses, wherein the plurality of base cabinet shelves are at least partially supported by the base cabinet support, the plurality of top cabinet shelves are at least partially supported by the top cabinet support, and a portion of the top cabinet support rests on the base cabinet support to at least partially support the top cabinet support and the plurality of top cabinet shelves.
Clause 27. The cabinet of clause 26, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet support has a lower end aligned with a lower end of the base cabinet body and rests on a surface underlying the base cabinet to provide a direct load path from the top cabinet through the base cabinet support to the surface underlying the base cabinet.
Clause 28. The cabinet of clause 27, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet body and the base cabinet support are each formed to include a pair of attachment slots and the portion of the top cabinet support is received in the attachment slots.
Clause 29. The cabinet of clause 26, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet support includes first and second support side panels arranged to lie alongside the first and second base cabinet side panels and upper and lower support front walls extending between and interconnecting the first and second support side panels and spaced apart from the upper and lower base cabinet front walls in a rearward direction toward the base cabinet back wall.
Clause 30. The cabinet of clause 29, any other suitable clause, or any suitable combination of clauses, wherein the first and second base support side panels are each formed to include an attachment slot and the portion of the top cabinet support supported by the base cabinet support extends into the attachment slot.
Clause 31. The cabinet of clause 30, any other suitable clause, or any suitable combination of clauses, wherein the attachment slots are formed in an upper end of the first and second base support side panels and extend in a vertical direction to open in the vertical direction and receive the portion of the top cabinet support when the top cabinet is stacked with the base cabinet.
Clause 32. The cabinet of clause 31, any other suitable clause, or any suitable combination of clauses, wherein the first and second base support side panels have a lower end aligned with a lower end of the base cabinet body to provide a direct load path from the top cabinet support, through the base cabinet support, and to a surface on which the lower ends of the base cabinet support and the base cabinet body rest.
Clause 33. The cabinet of clause 31, any other suitable clause, or any suitable combination of clauses, wherein the top cabinet support includes first and second support side panels arranged to lie alongside the first and second top cabinet side panels and upper and lower support front walls extending between and interconnecting the first and second support side panels and spaced apart from the upper and lower top cabinet front walls in a rearward direction toward the base cabinet back wall, and wherein the lower top cabinet front wall is the portion of the top cabinet support that extends in to the attachment slots.
Clause 34. The cabinet of clause 33, any other suitable clause, or any suitable combination of clauses, wherein the first and second support side panels of the base cabinet body are formed to include a second attachment slot aligned with each respective attachment slot formed in the first and second support side panels of the base cabinet support and the lower top cabinet front wall is received in the second attachment slot.
Clause 35. The cabinet of clause 29, any other suitable clause, or any suitable combination of clauses, wherein the base cabinet support further comprises a first support flap coupled to an upper end of the upper support front wall and a second support flap coupled to an upper end of the lower support front wall, the first support flap configured to support a first base shelf included in the plurality of base shelves and the second support flap configured to support a second base shelf included in the plurality of support shelves.
Clause 36. The cabinet of clause 35, any other suitable clause, or any suitable combination of clauses, wherein the first and second base side panels each include a base support flap arranged to extend in an inward direction toward one another and beneath a shelf included in the plurality of shelves to cooperate with the base cabinet support to support the plurality of shelfs in a horizontal position relative to the base cabinet body.
Clause 37. The cabinet of clause 26, any other suitable clause, or any suitable combination of clauses, wherein the plurality of shelves of the base cabinet each include a shelf portion configured to engage the base cabinet back wall and a wall portion arranged to lie in a parallel orientation to the upper and lower front walls and coupled to a front end of the shelf portion to position the shelf portion below an upper end of each respective upper and lower front wall and provide a lip at the front end of each shelf included in the plurality of shelves.
Clause 38. A cabinet comprising: a cabinet body including a cabinet back wall, upper and lower cabinet front walls, and first and second cabinet side panels extending between the back wall and the front walls, a plurality of cabinet shelves spaced vertically from one another and extending between the back wall and the upper and lower cabinet front walls, respectively, and a cabinet support inserted within the cabinet body between the first side panel and second side panel of the cabinet body and configured to engage and support each of the shelves included in the plurality of cabinet shelves.
Clause 39. The cabinet of clause 38, any other suitable clause, or any suitable combination of clauses, wherein each shelf included in the plurality of shelves is supported by the cabinet body at a front end of each shelf and a rear end of each shelf and is supported by the cabinet support between the front end and the rear end.
Clause 40. The cabinet of clause 38, any other suitable clause, or any suitable combination of clauses, wherein the cabinet support includes first and second support side panels arranged to lie alongside the first and second cabinet side panels and upper and lower support front walls extending between and interconnecting the first and second support side panels and spaced apart from the upper and lower cabinet front walls in a rearward direction toward the back wall.
Clause 41. The cabinet of clause 38, any other suitable clause, or any suitable combination of clauses, wherein the first and second support side panels are each formed to include an attachment slot.
Clause 42. The cabinet of clause 41, any other suitable clause, or any suitable combination of clauses, wherein the attachment slots are formed in an upper end of the first and second base support side panels and extend in a vertical direction to open in the vertical direction.
Clause 43. The cabinet of clause 42, any other suitable clause, or any suitable combination of clauses, wherein the cabinet support further comprises a first support flap coupled to an upper end of the upper support front wall and a second support flap coupled to an upper end of the lower support front wall, the first support flap configured to support a first shelf included in the plurality of shelves and the second support flap configured to support a second shelf included in the plurality of shelves.
Clause 44. The cabinet of clause 43, any other suitable clause, or any suitable combination of clauses, wherein the first and second side panels each include a support flap arranged to extend in an inward direction toward one another and lie beneath a shelf included in the plurality of shelves to cooperate with the cabinet support to support the plurality of shelfs in a horizontal position relative to the cabinet body.
Clause 45. The cabinet of clause 38, any other suitable clause, or any suitable combination of clauses, wherein the plurality of shelves each include a shelf portion configured to engage the cabinet back wall and a wall portion arranged to lie in a parallel orientation to the upper and lower front walls and coupled to a front end of the shelf portion to position the shelf portion below an upper end of each respective upper and lower front wall and provide a lip at the front end of each shelf included in the plurality of shelves.
This application claims priority under 35 U.S.C. § 119 (c) to U.S. Provisional Patent Application No. 63/510,776, filed Jun. 28, 2023, which is expressly incorporated by reference herein in its entirety.
Number | Date | Country | |
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63510776 | Jun 2023 | US |