The present inventive concepts relate generally to power systems and, more particularly, to circuit breakers used in power systems.
Power systems, such as direct current (DC) and alternating current (AC) power systems, are commonly used in many different applications. A circuit breaker is a common component in many power systems that is used to isolate or protect sensitive equipment or components due to, for example, an overcurrent or short circuit condition. Electric vehicles, secondary power distribution networks, and photovoltaic systems use sensitive components and equipment and, therefore, may benefit from the use of some type of fault protection in their systems and networks. Traditional electromechanical circuit breakers have generally low reliability and a relatively high cost. Moreover, these devices may be too slow to respond to a fault event, especially for DC systems where the fault current may rise fast during a short circuit. Solid-state circuit breakers have been developed, which have primarily been based on silicon devices, such as a silicon isolated gate bipolar transistor (IGBT) or a silicon thyristor. These silicon-based devices may suffer from conduction losses due to large on-state resistance and may also be temperature sensitive. To address the temperature sensitivity, additional thermal management techniques may be used, such as additional radiators and/or water cooling, but these techniques add weight and volume to the circuit breaker.
According to some embodiments of the inventive concept, a solid-state circuit breaker (SSCB) module comprises: a module housing comprising a heatsink and having a plurality of fins extending therefrom configured to dissipate heat; and a circuit breaker circuit comprising at least one semiconductor switch connected in parallel to at least one voltage clamping element, the circuit breaker circuit being integrated inside the module housing.
In other embodiments, the circuit breaker circuit comprises a plurality of semiconductor switches connected in parallel to the at least one voltage clamping element.
In still other embodiments, the circuit breaker circuit comprises the plurality of semiconductor switches connected in parallel to a plurality of voltage clamping elements, respectively.
In still other embodiments, the at least one voltage clamping element comprises at least one transient voltage suppression (TVS) diode and/or at least one metal oxide varistor (MOV), and the semiconductor switch is a metal oxide semiconductor field effect transistor (MOSFET).
In still other embodiments, the MOSFET is a SiC MOSFET or an Si MOSFET.
In still other embodiments, the semiconductor switch is a high electron mobility transistor (HEMT), a thyristor, or an insulated gate bipolar transistor (IGBT).
In still other embodiments, the HEMT is a GaN HEMT.
In still other embodiments, the semiconductor switch is a unidirectional switch.
In still other embodiments, the semiconductor switch is a bidirectional switch, and the semiconductor switch comprises one or more anti-series semiconductor switches or one or more anti-parallel semiconductor switches.
In still other embodiments, the SSCB module further comprises a snubber circuit connected in parallel to the circuit breaker circuit, the snubber circuit being integrated inside the module housing.
In still other embodiments, the SSCB module further comprises a driver circuit integrated inside the module housing and connected to the at least one semiconductor switch.
In still other embodiments, the circuit breaker circuit is one of a plurality of circuit breaker circuits.
In still other embodiments, the circuit breaker circuits are connected in series.
In still other embodiments, the circuit breaker circuits are connected in parallel,
In still other embodiments, a first subset of the plurality of circuit breaker circuits are connected in series and a second subset of the plurality of circuit breaker circuits are connected in parallel.
According to some embodiments of the inventive concept, a system comprises: at least one solid-state circuit breaker (SSCB) module, the SSCB module comprising: a module housing comprising a heatsink and having a plurality of fins extending therefrom configured to dissipate heat; and a circuit breaker circuit comprising at least one semiconductor switch connected in parallel to at least one voltage clamping element, the circuit breaker circuit being integrated inside the module housing; and a controller coupled to the SSCB module and configured to generate a control signal responsive to a short circuit event in an electrical load. The at least one semiconductor switch is responsive to the control signal.
In further embodiments, the at least one SSCB module comprises a plurality of SSCB modules.
In still further embodiments, the SSCB modules are connected in series.
In still further embodiments, the SSCB modules are connected in parallel.
In still further embodiments, a first subset of the plurality of SSCB modules are connected in series and a second subset of the plurality of SSCB modules are connected in parallel.
It is noted that aspects described with respect to one embodiment may be incorporated in different embodiments although not specifically described relative thereto. That is, all embodiments and/or features of any embodiments can be combined in any way and/or combination. Moreover, other methods, systems, articles of manufacture, and/or computer program products according to embodiments of the inventive concept will be or become apparent to one with skill in the art upon review of the following drawings and detailed description. It is intended that all such additional systems, methods, articles of manufacture, and/or computer program products be included within this description, be within the scope of the present inventive subject matter and be protected by the accompanying claims.
Other features of embodiments will be more readily understood from the following detailed description of specific embodiments thereof when read in conjunction with the accompanying drawings, in which:
In the following detailed description, numerous specific details are set forth to provide a thorough understanding of embodiments of the inventive concept. However, it will be understood by those skilled in the art that embodiments of the inventive concept may be practiced without these specific details. In some instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to obscure the inventive concept. It is intended that all embodiments disclosed herein can be implemented separately or combined in any way and/or combination. Aspects described with respect to one embodiment may be incorporated in different embodiments although not specifically described relative thereto. That is, all embodiments and/or features of any embodiments can be combined in any way and/or combination.
Some embodiments of the inventive concept stem from a realization that traditional circuit breakers have a number of different disadvantages with respect to performance, thermal management, and weight. For example, circuit breaker devices based on discrete metal oxide semiconductor field effect transistors (MOSFETs) or integrated MOSFETs configured in parallel with discrete volage clamping elements, such as transient voltage suppression (TVS) diodes and/or metal oxide varistors (MOVs), may be relatively low cost, but the longer leads may result in larger loop inductance, which can induce a high voltage spike during a short circuit event. Many conventional circuit breaker devices use water cooling for thermal management, but the water-cooling component can significantly increase weight and may require additional mechanical support. Conventional circuit breaker devices that simply use the surface area of the base plate or housing may have the benefit of a simple and low-cost design, but the housing may not be particularly effective at dissipating heat. Discrete MOSFET, TVS, and/or MOV components may be flexible with respect to modularity, but reconfigurability generally requires disassembly and reconfiguration, which may be infrequently considered.
Some embodiments of the inventive concept may provide a solid-state circuit breaker (SSCB) module in which the dies of switches and voltage clamping elements, e.g., TVS diodes and/or MOVs, are integrated inside of the module housing. The module housing may include top and bottom plates with the bottom plate comprising a heatsink with multiple fins extending therefrom. With the heatsink being used as the baseplate of the module housing, forced air cooling and/or water cooling is unnecessary thereby saving weight, size, and expense. By integrating the switches and voltage clamping elements, e.g., TVS diodes and/or MOVs, inside the module, loop inductance and overvoltage (i.e., induced high voltage spikes) may be reduced relative to discrete component-based designs. Gate driver circuitry for MOSFET switches may also be integrated into the SSCB module with the MOSFETS and TVS diodes, which may reduce parasitic gate inductance and external circuitry complexity along with the overall volume and weight of the SSCB module.
Referring now to
While the SSCB modules 300 are shown connected in series in
Referring now to
Although
Computer program code for carrying out operations of data processing systems discussed above with respect to
Moreover, the functionality of the controller 160 and the data processing system 600 of
The data processing apparatus described herein with respect to
Some embodiments of the inventive concept described herein may provide a SSCB module that provides both improved electrical and thermal management performance. By integrating sub-components, such as the switches, one or more voltage clamping elements, such as TVS diodes and/or MOVs, and/or gate drivers, loop inductance induced overvoltage can be reduced. The reduced overvoltage may allow the switches to be implemented using lower voltage semiconductor devices with lower on-resistance for both the switches and TVS diodes and/or MOVs compared to using discrete implementations of these components. Integration of gate driver circuitry for the semiconductor switches may provide further improvements to the electrical performance of the SSCB module by reducing the parasitic gate inductance while also reducing volume and weight. Moreover, the simplified thermal management system of using a heatsink with one or more fins extending therefrom as baseplate of the SSCB module housing reduces the mechanical support and weight required to support alternative thermal management systems based on liquid or forced air cooling. The SSCB module may also be further customized in a variety of ways including configuring the arrangement of the individual circuit breaker circuits therein, which may include one or more switches coupled in parallel to one or more TVS diodes and/or MOVs. These circuit breaker circuits may then be configured in a variety of different serial and parallel arrangements based on application. The SSCB modules provide a reconfiguration capability that may be particularly useful in adapting their use to the different voltage and current requirements of a variety of different power systems. Likewise, the SSCB modules may also be arranged in a variety of different serial and parallel arrangements based on application. Serial configurations may be used for higher voltage applications while parallel configurations may be used for higher current applications. The SSCB module enclosure may be further customized with insulation as desired.
In the above-description of various embodiments of the present inventive concept, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this inventive concept belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense expressly so defined herein.
The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various aspects of the present inventive concept. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
The terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting of the inventive concept. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising.” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Like reference numbers signify like elements throughout the description of the figures.
In the above-description of various embodiments of the present inventive concept, aspects of the present inventive concept may be illustrated and described herein in any of a number of patentable classes or contexts including any new and useful process, machine, manufacture, or composition of matter, or any new and useful improvement thereof. Accordingly, aspects of the present inventive concept may be implemented entirely hardware, entirely software (including firmware, resident software, micro-code, etc.) or combining software and hardware implementation that may all generally be referred to herein as a “circuit,” “module,” “component.” or “system.” Furthermore, aspects of the present inventive concept may take the form of a computer program product comprising one or more computer readable media having computer readable program code embodied thereon.
Any combination of one or more computer readable media may be used. The computer readable media may be a computer readable signal medium or a computer readable storage medium. A computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples (a non-exhaustive list) of the computer readable storage medium would include the following: a portable computer diskette, a hard disk, a random-access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an appropriate optical fiber with a repeater, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may be any tangible medium that can contain or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The description of the present inventive concept has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the inventive concept in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the inventive concept. The aspects of the inventive concept herein were chosen and described to best explain the principles of the inventive concept and the practical application, and to enable others of ordinary skill in the art to understand the inventive concept with various modifications as are suited to the particular use contemplated.
This invention was made with government support under contract number NSF EEC-1041877 awarded by the National Science Foundation. The government has certain rights in the invention.