This application claims priority to Italian Patent Application 202019000003572 filed Oct. 10, 2019 and Italian Patent Application 202019000004113 filed Nov. 15, 2019, the entirety of both are incorporated by reference herein.
This invention relates to a modular stirrer for liquid and semi-liquid food products, such as ice creams, smoothies, milk shakes or the like, enriched with candied fruit pieces, pralines, sweets, chopped hazelnuts, chopped pistachio nuts and other condiments.
In particular, the invention relates to a modular stirrer comprising a non-reusable stirring element, also called the disposable stirrer, and a fixing body, designed to engage, on one side, with a rotary shaft of a stirring machine and, on the other side, with the stirring element.
The prior art techniques currently used in the field of disposable stirrers for liquid and semi-liquid food products involve the use of stirring elements, shaped in the form of a teaspoon at one end, which are shaped in such a way as to engage in a flexible fashion with a rotary shaft, and then be disconnected from the shaft and used as tools for consuming the product mixed previously.
In order to allow the stirring element and the rotary shaft to engage each other, the stirring element has, at the end which comes into contact with the rotary shaft, a recess or seat shaped in such a way as to allow a temporary fixing of the stirring element during the operations for mixing the liquid and semi-liquid product.
At the end of the mixing operations, the stirring element is disconnected from the rotary shaft and served, together with the liquid and semi-liquid product, by the user, to consume the mixed product.
Once the liquid and semi-liquid product has been consumed, the user may dispose of the stirring element in the appropriate bins and the stirring element is therefore used in a disposable mode, that is to say, it must not be washed and then re-used for a new consumption.
To allow an engagement between the stirring element and the rotary shaft which is easy and which, at the same time, guarantees an effective mixing, the stirring elements have the recess or seat for the rotary shaft at the end opposite the portion shaped in the form of a teaspoon, that is to say, the one which comes into contact with the liquid and semi-liquid product.
In order to guarantee an efficient mixing of the more viscous food products, such as, for example, ice cream, the stirring element must be able to provide quite a high torque and, consequently, effectively support the resistance to the opposite movement from the food product.
Thus, on the one hand, the engagement between the rotary shaft and the stirring element must be very stable to prevent detachment between the two elements, and on the other hand, the stirring element must be particularly robust to prevent breakages in the mixing operations.
Patent document EP 1938721 B1 describes a disposable teaspoon-shaped stirring element which is able to engage with a rotary shaft and configured for mixing a food product contained in a container, positioned below the rotary shaft and wherein the stirring element is partly immersed.
U.S. Pat. No. 4,946,287 A illustrates another disposable stirring element in the form of a teaspoon which is able to engage with a rotary shaft and equipped with a contact protuberance to better fix to the rotary shaft.
These stirring elements are particularly suitable for being made of plastic material by means of moulding processes, such as injection moulding and thermoforming, due to the characteristic shape of the seat, which would make the production with other materials, such as metals or wood, excessively expensive and/or laborious.
However, given the increasing attention towards reducing the consumption of plastic for environmental reasons and the forthcoming adoption of regulations against the use of tools or containers made of disposable plastic material especially in the food industry, the use of prior art stirring elements is planed to be reduced and subsequently prohibited.
In effect, since the stirring elements are made entirely, or almost entirely, of plastic material, they have an extremely high environmental pollution factor, owing to their lengthy biodegrading process.
If not properly disposed of and dispersed in the surrounding environment, a stirring element of known type requires many years to biodegrade with a considerable environmental impact and a high risk factor for the health of the animals who attempt to eat it.
There is a strongly felt need in the field of stirring elements for liquid and semi-liquid food products of having a stirring element which is simple to make and with a low environmental impact.
There is also a need for a stirrer for liquid and semi-liquid food products having a low environmental impact which, at the same time, guaranteeing a homogeneous and effective mixing of the food product.
The use of new biodegradable materials, different from the plastic used to date, does not allow the manufacture of the stirring elements using moulding techniques and, often, does not allow a shape which is, at the same time, suitable for the rotary shafts of the stirring machines on the market and sufficiently robust to guarantee an optimum mixing of the finished food product.
The aim of the invention is therefore to provide a modular stirrer wherein the stirring element has a low environmental impact and is, at the same time, able to guarantee an optimum mixing of the liquid or semi-liquid product.
However, the use of a new material for making stirrers does not result in a change in the structure of the stirring machine, that is to say, the machine comprising the rotary shaft and all the mechanisms for moving the shaft.
The purchase of a new stirring machine almost identical to the prior art machines would be, for commercial establishments, an unnecessary waste of resources.
Another strongly felt need in the field of stirring elements for liquid and semi-liquid food products is that of having a modular stirrer which is able to couple with the prior art stirring machines, without therefore requiring the purchase of an ad hoc machine.
Another aim of the invention is therefore to provide a modular stirrer which can be used in combination with prior art stirring machines, that is to say, those used with plastic stirring elements.
According to the invention, these aims are achieved by a modular stirrer comprising the technical features described in one or more of the appended claims.
The characteristics of the invention, with reference to the above-mentioned aims, are clearly described in the claims below and its advantages are apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate a preferred embodiments of the invention provided merely by way of example without restricting the scope of the inventive concept, and in which:
With reference to the accompanying drawings, the numeral 1 denotes a modular stirrer for liquid or semi-liquid food products P.
As illustrated in
Said stirring machine 100 comprises a frame and one or more mechanisms, of substantially known type and for this reason not described or illustrated, designed to rotate the shaft 101 (which is part of the stirring machine itself) about an axis of extension Z.
Preferably, the machine 100 comprises an actuator (preferably an electric motor) for rotating the shaft 101.
Preferably, the axis of extension Z coincides with the longitudinal axis of extension of the rotation shaft and with the vertical axis of extension of the stirring machine 100 and is perpendicular to a supporting surface of the machine.
In the following description, the terms “lower” and “upper” are to be understood with reference to the longitudinal axis of extension Z and a direction of vertical extension V.
In particular, the modular stirrer is preferably fixed to the lower end of the rotary shaft 101.
According to one aspect of this invention, the modular stirrer 1 comprises a stirring element 2 and a fixing body 3.
Preferably, said fixing body 3 is positioned below the rotary shaft 101 and is positioned above the stirring element 2.
In particular, the fixing body 3 is interposed between the rotary shaft 101 and the stirring element 2 and allows the rotational motion of the rotary shaft 101 to be transferred to the stirring element 2.
Preferably, said fixing body 3 is made of plastic material.
In other embodiments, said fixing body 3 is made of metallic material.
Said fixing body 3 comprises first coupling means 4 to allow reversible (removable) cooping of the stirring element 2 to the fixing body 3.
Some embodiments of the various elements which make up the modular stirrer 1 are described below.
According to one embodiment, illustrated in
Said elastic element 4E is configured to hold the stirring element 2 and maintain the contact with the fixing body 3, making it more difficult to detach said stirring elements 2 and said fixing body 3.
Preferably, in said embodiment, the fixing body 3 comprises a coupling zone 9 of the stirring element 2, in which the stirring element 2 is inserted.
In this embodiment (see
In another embodiment, not illustrated, the coupling zone 9 comprises a seat for the stirring element 2, wherein the stirring element 2 is inserted without it being able to rotate freely or translate in a plane perpendicular to the axis of extension Z, that is to say, developing a shape coupling.
In both embodiments, the stirring element 2 is inserted at the bottom along the axis of extension Z inside the coupling zone 9 of the fasfixing body 3, where it remains locked until an ejection pulling action is applied by a user U.
In another embodiment (see
The open position P4, illustrated in
In one embodiment, illustrated in
Preferably, in this embodiment, the first coupling means 4 comprise at least one guide, not illustrated, along which at least one between said first portion 41 and second portion 42 translates between the engaged position P3 and the open position P4 of the stirring element 2.
In a second embodiment, illustrated in
In this second embodiment (illustrated in
Preferably, in both the embodiments described above, the first coupling means 4 comprise at least one coupling element 43, configured to maintain the engagement position P3.
In one embodiment (see
Said hook-contact element system reciprocates between a closed position, in which the maintaining of the engagement position P3 is ensured, and an open position, in which it is possible to move the first portion 41 and the second portion 42 away from each other and to reach the open position P4.
In a second embodiment, said coupling element 43 comprises magnetic means, wherein at least one pair of elements magnetically charged in the opposite direction are positioned one either said first portion 41 or second portion 42 and the other on the other of either said second portion 42 or first portion 41.
When the first portion 41 and the second portion 42 are sufficiently close to each other, the magnetic attraction between the pair of elements magnetically charged in the opposite direction forces the contact of the portions 41, 42 and the maintaining of the engaged position P3.
Only a mechanical traction greater than the magnetic attraction between the pair of elements magnetically charged in the opposite direction, preferably exerted by the user, allows the moving away of the first portion 41 and the second portion 42 and the consequent reaching of the open position P4.
According to another aspect of the invention, the modular stirrer 1 is equipped with second means 5 for coupling to the rotary shaft 101 of the stirring machine 100.
Preferably, said second coupling means 5 comprise a seat 6 for receiving the rotary shaft 101, wherein the rotary shaft is inserted and fixed, in a reversible fashion, for transferring the rotary motion to the fixing body 3, which consequently transfers it to the stirring element 2.
According to an embodiment, illustrated in
Advantageously, in this embodiment wherein the rotary shaft 101 also has a rectangular or square cross-section which is practically identical to the cross-section of the receiving seat 6 (defining a shape coupling), there are no relative rotations between the rotary shaft 101 and the fixing body 3.
According to another embodiment, not illustrated, the receiving seat 6 of the shaft 101 is cylindrical in shape.
Preferably, in this second embodiment, the second coupling means 5 comprise further means for locking the shaft 101, which will be described below, to prevent rotations of the shaft 101 in the receiving seat 6 without transfer of motion.
Preferably, said second coupling means 5 comprise movable contact elements 7 of said rotary shaft 101.
Still more preferably, the fixing body 3 comprises at least one housing 8 for fixing said movable contact elements 7 of the rotary shaft 101.
In an embodiment not illustrated, said movable contact elements 7 are movable by screwing in the at least one housing 8 for fixing the fixing body 3.
According to this embodiment, by way of example, the movable contact elements 7 comprise screws designed to be inserted in the at least one housing 8, which in this configuration has a thread, and screwed until making contact with the rotary shaft 101, so as to prevent an unwanted escape of the shaft 101 from the receiving seat 6.
In another embodiment, illustrated in
According to yet another embodiment, illustrated in
The pair of C-shaped elements is configured for mutually moving between a locked position P1 of the rotary shaft 101, wherein they are both in contact with the rotary shaft 101, and a free position P2, wherein said movable contact elements 7 are spaced from and not engaged with said rotary shaft 101.
In the free position P2, there is no engagement between the rotary shaft 101 and the fixing body 3, which can therefore be detached from the shaft 101 and, consequently, from the stirring machine 100.
In yet another embodiment, illustrated in
According to an embodiment, the second coupling means 5 comprise at least one pair of magnetic elements with opposite magnetic charges, so that a magnetic attraction force is set up between the two elements of each pair.
Preferably, one of the two magnetic elements of the at least one pair of magnetic elements with opposite magnetic charges is fixed as one to the fixing body 3 whilst the other is fixed as one to the rotary shaft 101, so that, when said fixing body 3 and rotary shaft 101 are close to one another, a magnetic attraction force is set up between the two magnetic elements which allows the fixing bodies 3 and the rotary shaft 101 to engage each other.
Advantageously, the possibility of reversible engagement between the fixing body 3 and the rotary shaft 101 allows them to be easily uncoupled.
In this way, it is possible to extract only the fixing body 3 if it needs maintenance work (which in this way can be performed in a remote position relative to the stirring machine 100) or it must be replaced because it is damaged or not compatible with a new type of stirring element 2.
This allows a saving in resources and a considerable versatility, since the entire stirring machine 100 need not be replaced in the case of a problem solely for the fixing body 3, which may also be replaced for adapting to new types of stirring elements 2.
Preferably, the stirring element 2 is shaped like a teaspoon.
In this shape, the stirring element 2 comprises an end portion 2E equipped with a concavity 2C, defining the teaspoon shape.
When the stirring element 2 is engaged with the fixing body 3, the end part 2E is in a distal position relative to the fixing body 3.
Again in this shape, the stirring element 2 comprises a rod 2S, defining the grip for the stirring element 2.
When the stirring element 2 is engaged with the fixing body 3, the rod 2S is in a proximal position relative to the fixing body 3 itself.
In particular, it is at the free end of the rod 2S, that is to say, the end to which the end part 2E is not coupled, which engages the fixing body 3 and the stirring element 2.
In an embodiment, said stirring element 2 is made of a material derived from cellulose, such as, for example, polylactic or cellulose pulp.
In another embodiment, said stirring element 2 is made of wooden material, such as, for example, poplar or birch.
In yet another embodiment, said stirring element 2 is made of biodegradable plastic material, such as, for example, polybutyrate, polycaprolactone or polybutylene succinate.
The method for stirring a liquid or semi-liquid product implemented by the modular stirrer 1 in combination with the stirring machine 100 is described below schematically and in its basic steps.
The method for stirring a liquid or semi-liquid product comprises, firstly, a step of preparing the stirring machine 100, equipped with a rotary shaft 101 and mechanical and/or electronic devices, to impart to said shaft 101 a rotational motion about its longitudinal axis.
Preferably, the machine 100 comprises a control panel, through which the user U can actuate the rotary movement of the rotary shaft 101 and, if necessary, adjust the speed of said rotation.
The stirring method then comprises a first step of coupling between the fixing body 3 and the rotary shaft 101 using the second coupling means 5 of the fixing body 3 itself.
The stirring method also comprises a second step of coupling between the fixing body 3 and the stirring element 2 through the first coupling means 4 of the fixing body 3 itself.
The stirring method comprises a step of positioning the liquid or semi-liquid food product P which is not yet stirred, contained inside a container C, in such a way that the stirring element 2 is, at least partly, immersed in the liquid or semi-liquid product.
In particular, in order to guarantee a satisfactory mixing of the finished product P, at least the end portion 2E must be completely immersed in the product P contained in the container C.
The stirring method then comprises a step of stirring the product P, wherein the user U, through the control panel, actuates the rotary movement of the rotary shaft 101, which transfers it to the modular stirrer 1 which, especially through the end portion 2E of the stirring element 2, mixes the product P inside the container C.
Upon completion of the stirring step, the stirring method comprises a step of detaching the stirring element 2 from the fixing body; said stirring element 2, being positioned at least partly inside the container C, may be used together with the product P inside the container C.
The teaspoon shape of the stirring element 2 allows, advantageously, that the stirring element 2 can also be used by a user U for consuming the liquid or semi-liquid food product P.
Once the product P has been consumed, the user U can throw away the stirring element 2 together with the container C.
Described below is an embodiment of the modular stirrer 1 and in particular of the fixing body, illustrated in
In this embodiment, the seat 6 for receiving the rotary shaft 101 comprises at least one contact element 6R.
Preferably, as may be noted in
The purpose of the contact element 6R is to hold the shaft 101 inside the seat 6 of the fixing body.
Further, the contact element 6R comes into contact with the shaft 101 to transfer the rotational motion of the shaft 101 itself to the fixing body 3, thereby preventing the shaft 101 from rotating freely inside the housing 6.
Preferably, said at least one contact element 6R is elastically compliant.
Still more preferably, said at least one contact element 6R comprises at least one contact protrusion 6A, configured to engage in suitable seats present in the shaft 101 and to prevent accidental detachment with the shaft 101.
In the embodiment illustrated in
Thanks to the elastic properties of the at least one contact element 6R, a pushing action applied by a user along the axis of the shaft 101 allows the shaft 101 and the fixing body 3 to be coupled to each other.
This coupling between the shaft 101 and the fixing body 3 is thus accomplished by inserting the shaft into the seat 6.
Similarly, a pulling action applied by a user along the axis of the shaft 101 allows the shaft 101 and the fixing body 3 to be detached from each other.
This pulling action must necessarily be greater than the retaining action of the shaft 101 exerted by the at least one contact element 6R, so as to guarantee the elastic yield of the contact element 6R and the possibility of extracting the shaft 101 from the seat 6.
In this embodiment, the first means 4 for coupling to the stirring element 2 comprise a coupling zone 9.
Inside the coupling zone 9 there is an elastic element 4E, configured for retaining the stirring element 2 inside the coupling zone 9.
Preferably, the elastic element 4E comprises at least one elastically compliant segment 4L.
The at least one segment 4L is configured to allow the insertion in, the retaining in, and the detachment from, the coupling zone 9 of the stirring element 2.
Preferably, said segment 4L has at least one locking end 4B.
Said at least one locking end 4B is configured for engaging in suitable seats present in the stirring element 2, for retaining the stirring element and to prevent the involuntary detachment during the operations for stirring the liquid or semi-liquid product.
It follows that the stirring element 2, preferably at the rod 2S, also has a shape such as to allow an efficient engagement with the fixing body 3, by means of the at least one locking end 4B.
In particular, by means of a pushing action applied by a user, the stirring element 2 can be inserted in the coupling zone 9.
Once the stirring element 2 has been inserted in the coupling zone 9, the elastic properties of the at least one segment 4L guarantee the retaining of the stirring element 2 and oppose the detachment between the stirring element 2 and the coupling zone 9 during the actions for stirring the liquid or semi-liquid food product.
A pulling force applied by a user makes it possible to overcome the retaining action of the at least one segment 4L, which elastically yields, and allows the escape of the stirring element 2 from the coupling zone 9.
Described below is a further embodiment of the modular stirrer 1 and in particular of the fixing body 3, illustrated in
This embodiment is particularly suitable for being fixed to rotary shafts 101 which comprise a final portion 101F with a transversal cross-section less than a rod 101S of the shaft 101.
At the transition between the rod 101S and the final portion 101F, the shaft 101 comprises an enlargement 101R (radially) of its transversal cross-section.
The transversal enlargement 101R is delimited at the bottom by a contact wall 101P having an extension transversal to the longitudinal axis of extension of the shaft 101.
In other words, in the embodiment illustrated, the contact wall 101P defines a shoulder of the shaft 101.
The contact wall 101P delimits at the top the final portion 101F of the shaft 101.
In this embodiment, the seat 6 for receiving the rotary shaft 101 comprises at least a plurality of walls 6P, configured for delimiting the seat 6.
Preferably, as may be noted in
Preferably, in use, that is to say, when the shaft 101 is inserted in the seat 6, the plurality of walls 6P make contact with the bottom of the contact wall 101P, so as to prevent a further sliding of the shaft 101 towards the inside of the seat 6.
In this embodiment, the second coupling means 5 are positioned outside the seat 6.
In particular, the second coupling means 5 comprise at least one elastically compliant tab 5A connected at a lower end to the plurality of walls 6P.
Preferably, the second coupling means 5 comprise at least two tabs 5A.
In the embodiment of
The extension of the tabs 5A is substantially parallel to that of the plurality of walls 6P.
In the final use, that is to say, when the shaft 101 and the fixing body 3 are coupled to each other, the free end of the flaps 5A is positioned above the plurality of walls 6P.
At the free end, each of the flaps 5A comprises a protrusion 5B, more precisely on the face of said flaps facing inwards.
The protrusion 5B is configured to make contact at the top with the enlargement 101R of the shaft 101.
Preferably, the protrusion 5B of each tab 5A has an upper oblique profile and a lower oblique profile to facilitate the operations for engaging and disconnecting the shaft 101 in the seat 6.
In other words, the protrusion 5B is substantially wedge-shaped (preferably bevelled at the vertex).
In use, therefore, the enlargement 101R is interposed, preferably in contact, between the plurality of walls 6P and the protrusions 5B of the tabs 5A, so as to obstruct movements upwards or downwards of the shaft 101.
The elastic properties of the tabs 5A allow the operations for coupling and uncoupling the fixing body 3 to the shaft 101.
In particular, a pushing action applied by a user along the axis of the shaft 101 allows the shaft 101 and the fixing body 3 to be coupled to each other.
During insertion of the shaft 101, the enlargement 101R comes into contact with the top of the flaps 5A, which yield elastically, also thanks to the upper oblique profile of the protrusions 5B, opening to the point of allowing insertion of the shaft 101 in the seat 6.
Once the enlargement 101R has passed the protrusions 5B, the flaps 5A return elastically to their original position by positioning at the top, and preferably contacting, the enlargement 101R as illustrated in
The coupling between shaft 101 and fixing body 3 is maintained until a pulling action (in the opposite direction to that of insertion) along the axis of the shaft 101 is exerted by a user.
Under the action of this pulling, thanks also to the oblique lower profile of the protrusions 5B, the flaps 5A elastically yield, opening to the point where the shaft 101 can come out of the seat 6.
In a manner almost similar to the embodiment described above, also in this embodiment, the first means 4 for coupling to the stirring element 2 comprise a coupling zone 9.
The stirring element 2 is inserted in the coupling zone 9, as illustrated in
Inside the coupling zone there is an elastic element 4E, configured for retaining the stirring element 2 inside the coupling zone.
Preferably, the elastic element 4E comprises at least one elastically compliant segment 4L.
The at least one segment 4L is configured to allow the insertion in, the retaining in, and the detachment from, the coupling zone 9 of the stirring element 2.
Preferably, said segment 4L has at least one locking end 4B.
Said at least one locking end 4B is configured for engaging in suitable seats present in the stirring element 2, for retaining the stirring element and to prevent the involuntary detachment during the operations for stirring the liquid or semi-liquid product.
It follows that the stirring element 2, preferably at the rod 2S, also has a shape such as to allow an efficient engagement with the fixing body 3, by means of the at least one locking end 4B.
In particular, by means of a pushing action applied by a user, the stirring element 2 can be inserted in the coupling zone 9.
Once the stirring element 2 has been inserted in the coupling zone 9, the elastic properties of the at least one segment 4L guarantee the retaining of the stirring element 2 and oppose the detachment between the stirring element 2 and the coupling zone 9 during the actions for stirring the liquid or semi-liquid food product.
A pulling force applied by a user makes it possible to overcome the retaining action of the at least one segment 4L, which elastically yields, and allows the escape of the stirring element 2 from the coupling zone 9.
One advantage of the invention is that it provides a modular stirrer which allows an effective stirring, and then an easy consumption, of a liquid or semi-liquid food product.
A further advantage of the invention is that of providing a modular stirrer which allows the effective stirring, and then an easy consumption, of a liquid or semi-liquid food product through a stirring element which has a low environmental impact, that is to say, even if it is not disposed of correctly, causes considerably less adverse affects to the environment than a traditional plastic stirring element.
Another advantage of the invention is to provide a modular stirrer which is easy to install on the stirring machines on the market, in such a way that the adoption of a new type of stirring element does not result in the replacement of the stirring machines already present in the commercial establishments or homes.
Number | Date | Country | Kind |
---|---|---|---|
202019000003572 | Oct 2019 | IT | national |
202019000004113 | Nov 2019 | IT | national |