Patent Application
20210321769
This disclosure generally relates to modular storage assemblies, such as modular closet assemblies, and specifically relates to components of modular storage assemblies, such as pole cups.
Modular storage systems are known that provide for flexible and efficient storage of items in residential, workplace, and industrial settings. For example, such storage systems may optionally include a combination of shelves, drawers, hang rods, and other components to provide various storage options for goods such as clothes, accessories, shoes, linens, containers, and the like. Different sizes and shapes of shelves and drawers, different attachment and mounting mechanisms, and different storage components (e.g., wire baskets, shoe-stands, tie/belt racks, hang rods) may be configured in various combinations to provide a customizable storage assembly for any storage area (e.g., closet, shed, pantry, utility room, locker).
Often, consumers install the components of a customizable storage assembly themselves and therefore ease and simplicity of installation, modification, and removal is critical. Thus, modular storage assemblies and components that facilitate easy installation, modification, and removal are desirable.
Pole cups, modular storage assemblies including pole cups, and methods of installing modular storage assemblies are described.
In embodiments, a pole cup for a hang rod includes a wall-mountable member, and a cradle extending from the wall-mountable member. The cradle may include a substantially u-shaped sidewall defining a cavity for securely receiving an end of the hang rod such that the hang rod is retained in a downward first direction, in a lateral second direction, and in a lateral third direction opposed to the second direction, when the hang rod is positioned within the cavity. A pair of ribs may extend from a cavity-facing surface of the substantially u-shaped sidewall. The pair of ribs may be configured to retain the hang rod in an upward fourth direction opposed to the first direction, when the hang rod is positioned within the cavity. The ribs may be sized and shaped to allow for the end of the hang rod to be snap fit into the cavity.
In embodiments, a modular storage assembly may include a hang rod and a pole cup.
In embodiments, a modular storage assembly may include a shelf, a wall-mounted bracket configured to support the shelf, a trim in communication with an end of the shelf, and a pole cup of claim 1. The trim may include a visual indication of an installation position for the pole cup.
In embodiments, a method of installing a modular storage assembly includes mounting to a wall at least one bracket configured to support a shelf, installing trim for the shelf, and mounting a pole cup to a wall via the wall-mountable member. The pole cup is mountable subsequent to installation of the trim.
The detailed description is set forth with reference to the accompanying drawings. The use of the same reference numerals may indicate similar to identical items. Various embodiments may utilize elements and/or components other than those illustrated in the drawings, and some elements and/or components may not be present in various embodiments. Elements and/or components in the figures are not necessarily drawn to scale.
The present disclosure includes non-limiting embodiments of modular storage assemblies, components thereof, and methods for installing such assemblies and components. The embodiments are described in detail herein to enable one of ordinary skill in the art to practice the modular assembles, components and associated methods of making, although it is to be understood that other embodiments may be utilized and that logical changes may be made without departing from the scope of the disclosure. Throughout the disclosure, depending on the context, singular and plural terminology may be used interchangeably.
Modular storage assemblies and systems (terms used interchangeably herein), and components thereof, are described herein. In particular, a pole cup for securely retaining a hang rod within a modular storage assembly has been developed. Methods of installing such assemblies are also described. These storage assemblies may be any suitable configuration of components for storing items in residential, workplace, and industrial settings (e.g., in closets, sheds, utility rooms, pantries, and lockers). For example, the storage assemblies may include combinations of shelves, drawers, hang rods, attachment and mounting mechanisms, and storage components (e.g., shoe-stands, tie/belt racks). A user may design a particular storage assembly utilizing any suitable combination of components or a kit of components may be provided that includes the components for a pre-designed assembly. Beneficially, such storage assemblies and components may be combined in various operable configurations, to suit the desired storage needs and available space for the installation. Because these systems may be installed without the help of professional installers, ease of installation, removal, and reconfiguration or modification of the components is important.
One embodiment of such a modular storage assembly is shown in
Various embodiments of pole cups, storage assemblies, and methods of installing the assemblies are described below.
Pole Cups
In certain embodiments, a pole cup for a hang rod is provided. The pole cup may be effective at securing an end of the hang rod at a wall or similar structure. In certain embodiments, a pair of pole cups is used to secure the opposed ends of a hang rod.
In one aspect, a pole cup for a hang rod includes a wall-mountable member, and a cradle extending from the wall-mountable member, the cradle having a substantially u-shaped sidewall defining a cavity for securely receiving an end of the hang rod such that the hang rod is retained in a downward first direction, in a lateral second direction, and in a lateral third direction opposed to the second direction, when the hang rod is positioned within the cavity, wherein a pair of ribs extend from a cavity-facing surface of the substantially u-shaped sidewall, the pair of ribs being configured to retain the hang rod in an upward fourth direction opposed to the first direction, when the hang rod is positioned within the cavity, and wherein the ribs are sized and shaped to allow for the end of the hang rod to be tightly fit (e.g., snap, friction, or interference fit) into the cavity.
Various embodiments of such pole cups are illustrated in
For example, the wall-mountable member 202 may be generally planar in overall shape, with one or more apertures 212 therethrough for receiving a fastener for wall-mounting. As shown in
As shown in
For example, the u-shaped sidewall may have an inner surface (i.e., cavity-facing surface) that is substantially u-shaped, while the opposed outer surface may have any suitable shape (e.g., may also be u-shaped as illustrated in the Figures, or may be rectangular, ridged, or otherwise shaped). As shown in
In certain embodiments, as shown in
The ribs 210 are sized and shaped to allow for the end of the hang rod to be snap fit into the cavity 208. For example, the ribs 210 may be formed in any suitable shape, such as an elongated, substantially linear shape, as shown in the FIGS. For example, the ribs may have a curved, blunt, pointed, or tapered surface profile. The ribs 210 may extend from the inner surface of the sidewall 206 along at least a portion of the depth, or length, thereof. For example, the ribs 210 may extend longitudinally across at least 50 percent of the depth, at least 75 percent of the depth, at least 95 percent of the depth, or at least 99 percent of the depth of the sidewall 206. Generally, the ribs 210 extend along the sidewall 206 in a direction substantially perpendicular to the plane of the wall-mountable member 202.
In some embodiments, as shown in
In certain embodiments, the cavity-facing inner surface of the substantially u-shaped sidewall 206 is substantially smooth other than the pair of ribs 210. That is, the pair of ribs 210 may be the sole surface feature disposed on the otherwise smooth inner surface of the sidewall 206. In certain embodiments, the substantially u-shaped sidewall 206 does not contain any aperture extending therethrough. That is, the pole cup does not require any mechanical fastener to retain the hang rod in the cavity. Instead, the pole cup retains the hang rod in the cavity in the absence of any additional hardware or fastener connecting the hang rod to the pole cup. Beneficially, this design requires no hardware or modifications to a hang rod (e.g., an aperture for receiving a fastener) to install the hang rod in the pole cup, while achieving an effective snap fit that retains the hang rod in the cavity in all directions. Moreover, a hang rod can be installed in the presently described pole cups in any orientation, without the need for rotating the rod to align with a fastener mechanism.
The pole cup may be formed of suitable materials such as metals, metal alloys, and plastics. For example, the pole cup may be formed of an aluminum alloy.
One embodiment of a pole cup 250 is illustrated in
Modular Assemblies
Modular storage assemblies are also provided herein. As described above, these assemblies generally may include any combination of components as desired for the particular storage capacity of the assembly and as appropriate for the floorplan and volume of the storage area.
In certain embodiments, a modular storage assembly includes a pole cup and a hang rod. For example, the pole cup may be any suitable embodiment of pole cup described herein. The hang rod may be any suitable dimensions and construction to be installed within the storage assembly and provide the desired storage capacity (e.g., for hanging clothes, shoe/tie/belt racks, other storage containers).
For example, the hang rod may have a round cross-sectional shape with a suitable diameter to allow an end of the hang rod to be positioned within the cavity of the pole cup. In certain embodiments, the hang rod has a diameter of from about 0.5 inches to about 2 inches. For example, the diameter of the hang rod may be about 1 inch, about 1.25 inches, about 1.5 inches, or about 1.75 inches. In certain embodiments, the cavity has a diameter measured across the substantially u-shaped sidewall that is about the diameter of the hang rod, to accommodate the hang rod snugly therein. In certain embodiments, the hang rod has a length of from about 1 foot to about 12 feet. For example, the length of the hang rod may be from about 2 to about 10 feet, such as about 3 feet, about 4 feet, about 5 feet, about 6 feet, about 8 feet, about 10 feet, or any length therebetween.
As discussed above with reference, in certain embodiments the wall-mountable member has at least one aperture extending therethrough. In such embodiments, the assembly includes at least one fastener configured to be positioned in the aperture to mount the pole cup to a wall. For example, the at least one fastener may be a screw or nail.
In certain embodiments, as shown in
Any suitable types of these components may be employed in the assembly. For example, the shelf 500 may be any suitable plank or other style shelf. The wall-mounted bracket 400 may be any suitable L-bracket, reinforced L-bracket, or other bracket type that is configured for secure mounting to a wall or similar structure. The wall-mounted bracket(s) 400 should be suitable to support a shelf, as well as the goods to be stored thereon.
The trim 600 may be a decorative component, similar to a baseboard or crown molding, which is positioned at the end of a shelf 500 and trims the edges of the shelf 500. In certain embodiments, the assembly 100 is configured such that the pole cup 200 is installed adjacent or near the trim 600. In such embodiments, the trim 600 may include a visual indication of an installation position for the pole cup. That is, the visual indication on the trim 600 may show a user the preferred installation position of the pole cup. For example, the visual indication may be an indentation, a bump or other raised feature, or simply a marking on the surface of the trim. In some embodiments, the visual indication is a molded indentation in the trim 600.
Methods of Installation
Methods of installing the modular storage assemblies and components described herein are also provided. The methods may include installing any embodiments of the assemblies and components that have been described herein.
In certain embodiments, a method of installing a modular storage assembly includes mounting to a wall at least one bracket configured to support a shelf, installing trim for the shelf, and mounting a pole cup to a wall via the wall-mountable member, wherein the pole cup is mountable subsequent to installation of the trim. As described above, the bracket may have any suitable bracket design, and may be configured to be mounted to a wall via one or more suitable fasteners (e.g., screws, nails). The trim may be installed separately from or in conjunction with installation of the shelf on the bracket. Beneficially, the pole cup may be installed prior to or after installation of the bracket, trim and/or shelf. In particular, the pole cup may be mounted to a wall, via the wall-mountable member, after installation of the shelf and/or trim. In certain embodiments, the method further includes installing a hang rod by positioning an end of the hang rod in the cradle of the pole cup and securing it therein. The second end of the hang rod may be positioned in a second opposed pole cup or in another suitable cradle of the assembly, as discussed above.
This configuration provides a benefit of flexibility of installation, such that the pole cup and hang rod can be installed separate from and after installation of the shelf, which allows users to later modify their assembly to include a hang rod, without requiring removal of some or all of the shelf, trim, and bracket, to accommodate installation of the pole cup. In known storage assemblies, the pole cup and other components are often configured such that the pole cup must be installed prior to the installation of the brackets, shelf, or trim, and therefore said additional components must be disassembled to accommodate any later addition of a hang rod to the assembly.
In certain embodiments, as discussed above, the trim may be installed prior to installation of the pole cup and may include a visual indication of an installation position for the pole cup thereon, to facilitate proper placement and installation of the pole cup by the user.
As can be seen in
Beneficially, the pole cup design described herein provides for flexible installation of the pole cup throughout the assembly installation process, and allows for secure installation and retention of a hang rod therein, via the u-shaped design and ribs. In contrast to known pole cups, the present design does not require additional hardware or a particular orientation of the hang rod for securement within the pole cup. Additionally, the open cavity design of the u-shaped sidewall allows for easy introduction and removal of an end of the hang rod into the cavity, which feature full circular pole cup designs lack.
While the disclosure has been described with reference to a number of embodiments, it will be understood by those skilled in the art that the disclosure is not limited to such disclosed embodiments. Rather, the disclosure can be modified to incorporate any number of variations, alterations, substitutions, or equivalent arrangements not described herein, but which are commensurate with the spirit and scope of the disclosure. Conditional language used herein, such as “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, generally is intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements or functional capabilities. Additionally, while various embodiments of the disclosure have been described, it is to be understood that aspects of the disclosure may include only some of the described embodiments. Accordingly, the disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
| Number | Date | Country | |
|---|---|---|---|
| 63011385 | Apr 2020 | US |
