Modular storage system for multiple stacks

Information

  • Patent Grant
  • 6585119
  • Patent Number
    6,585,119
  • Date Filed
    Friday, August 24, 2001
    23 years ago
  • Date Issued
    Tuesday, July 1, 2003
    21 years ago
  • Inventors
  • Examiners
    • Gibson, Jr.; Robert W.
    Agents
    • Wolf, Greenfield & Sacks, P.C.
Abstract
A storage system for stacks of like articles consisting of a fixed base positioned within a storage area and carrousel like stackholder assembly between a position vertically aligned with the base and at least partially external of the storage system. The stackholder assembly is formed with a plurality of radially arranged wells which may be dimensioned to receive different sized and/or shaped articles.
Description




FIELD OF THE INVENTION




The present invention relates to a storage system for multiple stacks of articles such as containers and in particular to a storage system adapted to stack a plurality of different sized articles in a plurality of stacks.




BACKGROUND OF THE INVENTION




Handling and storing stacks of like articles, such as containers or dishes or bowls involves a number of problems which have been handled in a variety of ways. For example, in restaurants, food “take-out” containers as well as washed dishes are frequently placed in stacks on shelves for subsequent use. Frequently these shelves are open and the stacks themselves are not protected. Consequently, there is not only a potential for damage to these stacks from a variety of causes, but also the stacks may more readily become soiled or contaminated. In other instances, open storage of stacked dishes and like articles involves undesirable esthetic effects.




Frequently, trays and fixed bins for receiving stacks of articles such as dishes are used, but are not altogether satisfactory for a variety of reasons.




SUMMARY OF THE INVENTION




The present invention is directed to a system for storing and stacking like articles. In one embodiment the present invention provides an alternative system for storing and stacking articles in restaurants and in homes in a manner by which stacks of articles such as containers are safeguarded against inadvertent damage, and stored in a manner that will minimize inadvertent soiling and improve quick availability using a minimal space.




In the present invention, a storage system is provided for multiple stacks of like articles. In one embodiment of the invention, a base is shaped and sized to fit within a storage cabinet or counter. A rotatable modular stackholder is secured to the base by means that permits the stackholder to move to and from a position within the storage cabinet and remain in vertical alignment with the base. The modular array of stackholders may be rotated at any position within or outside the cabinet or counter. In this embodiment, the modular stackholder comprises multiple units that have mating surfaces adapted to interengage one another. Any number of these units may be stacked, depending upon the space in which the stackholder is positioned. Each of the stackholder units are similarly shaped with a plurality of different sized compartments to receive stacks of articles, such as containers and dishes.




These and other objects and advantages of the present invention will be more clearly understood when considered in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a storage unit in an extended open position showing an embodiment of the invention;





FIG. 2

is a top plan view of the embodiment of

FIG. 1

also in an extended position;





FIG. 3

is a cross sectional side view taken along the line


3





3


of

FIG. 2

;





FIG. 4

is a fragmentary cross sectional view taken on the line


4





4


of

FIG. 3

;





FIG. 5

is an exploded perspective view;





FIG. 6

is a perspective view of a preferred embodiment of a storage unit in a closed position;





FIG. 7

is a top plan view of the embodiment of

FIG. 6

;





FIG. 8

is a view taken along the line


8





8


of

FIG. 7

;





FIG. 9

is a fragmentary cross sectional side view of the embodiment of

FIG. 6

; and





FIG. 10

is an exploded perspective view of the embodiment of

FIG. 6

; and





FIG. 11

is a plan view of a stackholder used in further embodiment of the invention.











DETAILED DESCRIPTION




The storage system of the present invention is intended primarily for use in storing containers, dishes and similar items. However, it may be used to store other stackable or non-stackable articles for household, business or food purposes. In one preferred form illustrated in the present invention, the system is designed for use in a restaurant, home kitchen cabinet, or counter. It may, however, be used in other storage facilities as well. The unit itself consists primarily of a base


10


, assembly


20


, and means


30


(

FIG. 5

) for interengaging the base


10


and stackholder assembly or support


20


for movement of the stackholder assembly


20


to and from a position in vertical alignment with the base


10


. The storage system may be made of any suitable material, such as wood, plastic or metal. It may also be formed of mesh material or a series of appropriately oriented bars or slats. However, for mass-produced, relatively inexpensive units, injection molded plastic is a preferred form of material.




Base


10


may be varied in shape and size, but preferably is cylindrical in shape. Alternately, the base, as well the stackholder, may have other shapes such as square or rectangular, depending upon the particular shape and size of the space in which they are to be located. When used in a kitchen or restaurant to store containers such as dishes, the unit may be cylindrical in shape with an overall diameter in the order of 10 inches to 2 feet. The overall height is determined by the cabinet or counter or shelf height in which the unit is positioned.




In the embodiment illustrated in

FIG. 1

, the base


10


has a continuous sidewall


11


depending from a top


12


. The sidewall


11


may be formed with finger room for grabbing this base and pulling it outward. The sidewall or skirt


11


may have any desired height and may be further provided with means for locking or securing the base to a shelf. Securing means might comprise tabs with screw holes extending from the base or alternately screws extending downwardly through the base


10


into the supporting shelf or cabinet base. Pads of velcro can be used to hold the unit in place.




The top


12


is formed with an elongated slot


13


that extends radially from the center of the top to a distance short of the skirt


11


. This slot


13


may be defined by a depending circumferential flange


14


(

FIG. 4

) that extends from its edge downwardly within the base


10


. The base


10


may also be provided with a pair or more of parallel re-enforcing ribs


15


that extend traversely from the lower or under surface of top


12


across the base. These terminate short of flange


14


so as not to interfere with the slot


13


. The upper surface of the top


12


may also be formed with a plurality of guide rails


16


that project upwardly from the surface of the top


12


in spaced relation to one another and parallel to slot


13


.




The means


30


for inter-engaging the base


10


and stack-holder assembly


20


includes a bearing load base


31


which is coaxially mounted on the top


12


(see FIG.


5


). The bearing load base


31


is formed with an opening


32


coaxial with and having the same diameter as the width of the slot


13


in the top


12


(FIG.


4


). The bearing load base


31


is also formed with a plurality of upwardly extending ribs


33


and downwardly extending ribs


34


. The downwardly extending ribs


34


are spaced apart and parallel to one another, with the ribs


34


engaging and guided by the rails


16


formed in the top


12


. A ball bearing race


35


of conventional design is positioned on the top surface of the bearing load base


31


at its outer periphery. The bearing top cap


36


is coaxially aligned with the bearing load base


31


. An opening


37


in the bearing top cap


36


is coaxial aligned with the opening


32


in the bearing load base and slot


13


in the base


10


. The bearing top cap is formed with an upwardly displaced dome


38


having a top surface


39


and depending sidewalls


40


. There is also provided an annular flange


41


that extends upwardly from the top surface


39


and radially spaced from opening


37


. The depending sidewalls


40


are arcuately contoured as illustrated at


44


(

FIG. 5

) to receive portions of the stackholder assembly


20


as hereafter described.




The modular stackholder assembly


20


, in a preferred embodiment, consists of a multiple number of individual, stackable units. These individual units, include in this preferred embodiment, a base stackholder


50


, an intermediate stackholder


51


, and a top stackholder


52


respectively aligned one on top of the other. While the preferred embodiment illustrated shows three stackholder units, fewer or greater numbers are also contemplated. The overall shape may also be varied from the cylindrical shape illustrated.




The base stackholder


50


is formed with a bottom wall


60


that has an outer diameter coextensive with the outer diameter of the base


10


. It is also provided with a downwardly extending continuous skirt


61


that is aligned with the skirt


11


of the base


10


. The skirt


61


extends downwardly into close proximity to, but is spaced from the upper end of skirt


11


(FIG.


3


). A wall


63


extends upwardly from the outer periphery of the bottom wall


60


except at a plurality of locations in which the wall


63


extends inwardly to form a plurality of cylindrical wells


64


. In this preferred embodiment, four such cylindrical wells


64


are defined. However, fewer or more are also contemplated. In the embodiment illustrated, the wells are all of substantially equal dimension, but the invention also contemplates wells of varying dimensions. These wells


64


are intended to receive stacks of dishes, cups, or the like and for that reason, the specific shape and size of the well may be varied for the particular purpose for which the unit is intended.




In this embodiment, each essentially cylindrical well


64


is defined by arcuate wall


63


which are uniformly spaced from centers


65


with the radius of these wells less than half the distance between adjacent centers, thereby providing spacing between adjacent wells. The centers


64


are positioned close enough to the skirt


61


to form a relatively wide opening


66


which is less than the diameter of the well


65


in the side of the well adjacent to the skirt, thus providing easy hand access to a stack of items positioned within each well, while, at the same time, providing means for securing the stack of items within the wells.




A cross-shaped opening


67


is centrally formed in the cap


78


of the base stackholder


50


. This cross-shaped opening is shaped to receive a center column connector


68


which extends downwardly through the top stackholder


52


, intermediate stackholder


51


, and base stackholder


50


into the base


10


through the openings


37


,


32


, and


13


. The connector


68


has a cap


90


and four orthogonally related flanges that are shaped and sized to slide through the cross shaped openings


67


,


89


to rotationally engage the stackholders


52


,


51


and


50


and rotationally lock them together. The lower end


70


of the connector


68


engages a slide plate


72


that extends length-wise of the slot


13


. The bottom


70


of the connector


68


is secured by a cap nut


76


that locks the connector


68


to the slide plate


72


for sliding movement with the slide plate


72


slidingly engaging the flanges


14


. A cap


78


extends across the upper edge of wall


63


with the cross shaped opening


67


formed therein. The outer edges of the cap


78


are formed with a shoulder


83


that forms an engaging element for the intermediate stack


51


.




The intermediate stackholder


51


and top stackholder


52


may be similar in overall design. Each is formed with a sidewall


82


having an outer periphery at a radial distance equal to the radius of the base stackholder


50


. The lower edge of wall


82


is shaped and sized to fit into and be engaged by shoulder


83


. These stackholders


51


and


52


thus define a series of openings


84


that are aligned and co-extensive with and in part form the wells


64


.




A cap


88


extends across wall


82


with a shoulder formed at the junction of the edges of cap


88


and sidewall


82


. This shoulder is sized and shaped to engage the lower edge of a like unit for stacking purposes. The center of cap


88


is formed with a depression shaped and sized to receive cap


90


of the connector


68


. The slot


89


is shaped to receive flanges


91


is formed through this depression.




The intermediate stackholder


51


may be replicated with more than one of such stackholders


51


included between the top stackholder


52


and base stackholder


50


to increase the height of the combination.




In the arrangement illustrated, the Lazy Susan-like unit having, in its fully assembled configuration three stackable units, may be stored in a position in which each of the parallel stackable units are directly over the base. Alternately, the stackable units may be moved laterally from the base by sliding the stackable units outwardly for more easy access to the items stored within the wells. Additionally, the Lazy Susan configuration permits the stackable units to be rotated at any time for ease in replacing or removing items such as dishes within the wells about an axis parallel to the stacks and to the lateral movement.




When stored in a cabinet such as a kitchen or restaurant cabinet the base of the unit may be fixed to the bottom of the cabinet by adhesive foam pads, velcro or small screws


95


and other suitable securing means. If preferred, such small screws extend through a mounting flange into the cabinet shelf. Thus the base is fixed within the cabinet but the upper portions may be slid outwardly and rotated for easy access to anyone of the multiple wells with the articles stacked on them. The wide openings formed by the sidewalls allow easy access to the stacked articles from the side of the stack. The arrangement also allows for sample inventory of the number of stacked articles in each well.





FIGS. 6 through 10

inclusively illustrate a preferred embodiment of the present invention, which is also used primarily for storing containers, dishes, and similar articles. It may also be used to store other stackable or non-stackable articles commonly used in households, businesses, or in food storage activities. This unit consists primarily of a base


100


, stackholder assembly


120


, and means


130


for inter-engaging the base


100


and stackholder assembly


120


for movement of the stackholder assembly


120


to and from a position in vertical alignment with the base


100


(FIGS.


8


&


9


). This system may be made of materials similar to the previously described embodiment. Preferably, however, the design of this system utilizes injection molded plastic. The base


100


is similar in overall shape to base


10


, but may be varied in shape and size. Preferably it is cylindrical in shape, but may be varied, depending upon the shape and size of the space in which it is to be located. In a typical installation it may have an overall cylindrical diameter in the order of ten inches to two feet. The overall height and the number of stack units will depend upon the cabinet or counter shelf height in which the unit is positioned. In the embodiment illustrated in

FIG. 6

the base


110


has a continuous sidewall


111


depending from a top


112


. The sidewall or skirt


111


may be formed with an indent


111




a


to permit one to grasp assembly


120


and pull it out. The sidewall or skirt may have any desired height and may be provided with means for locking and securing the base to a shelf. Securing means may comprise a tab with screw holes extending from the base. Alternately, screws


195


may extend downwardly through the base into the supporting shelf or cabinet base. Other suitable means may also be used to secure the skirt


111


. The top


112


is formed with an elongated slot


113


that extends radially from the center of the top to a distance short of the skirt


111


(FIG.


10


). This slot


113


may be defined by a depending circumferential flange


114


(

FIG. 9

) that extends from its edge downwardly within the base


110


. The base


110


may also be provided with a pair or more of parallel reinforcing ribs


115


that extends from the lower surface or undersurface of the top


112


transversely across the base


100


. These ribs terminate short of flange


114


so as not to interfere with slot


113


. The upper surface of the top


112


may be formed with a plurality of guide rails


116


to project upwardly from the surface of the top


112


in space relation to one another and parallel to slot


113


.




The means of


130


for inter-engaging the base


110


and stackholder assembly


120


includes a bearing load base


131


, which is coaxially mounted on the top


112


(FIGS.


9


&


10


). The bearing load base


131


is formed with an opening


132


coaxially with and having the same diameter as the width of the slot


113


in the top


112


(FIG.


9


). The bearing load base


131


is also formed with a plurality of upwardly extending ribs


133


and downwardly extending ribs


134


. The downwardly extending ribs


134


that are spaced apart and parallel to one another, with the ribs


134


engaged and guided by the rails


116


formed in the top


112


. A ball bearing race


135


of conventional design is positioned on the top surface of the bearing load base


131


at its outer periphery. Unlike the embodiment of

FIGS. 1-5

, the embodiment of this unit is provided with a base support


136


having a bottom


137


that sits on and covers the bearing load base


131


with the undersurface of the bottom


137


resting on and engaged by the ball bearing base


135


. Sidewall


138


extends about periphery of the bottom


137


, with the sidewall extending downwardly to form a skirt and slightly upwardly to form a retaining shoulder about the periphery of the bottom


137


. An axial opening


139


is formed in the bottom


137


with the opening aligned with slot


113


and the opening


132


. An annular flange


140


may extend downwardly from the undersurface of base support


136


with the flange


140


extending about the periphery of bearing load base


131


.




Base support


136


forms a platform upon which a multiple number of individual stackable units are secured. In the embodiment illustrated three stackholders


150


,


151


, and


152


are illustrated. These are respectively aligned one on top of the other, while a preferred embodiment illustrated shows three stackholder units, fewer or greater numbers are also contemplated. The overall shape may also be varied from the cylindrical shape illustrated.




The stackholders


150


,


151


, and


152


are similar in construction. Each has an outer diameter slightly less than the outer diameter of the base support


136


, each is coaxially aligned with it. Stackholders


150


,


151


, and


152


and are similar in structure and arranged in a nested relation one above the other. These stackholders are formed with an outer wall


163


. The wall


163


has an irregular shape, which essentially defines a plurality of cylindrical wells


164


(FIG.


10


). In the embodiment illustrated, four cylindrical wells


164


are defined. However, fewer or more are also contemplated. In the embodiment illustrated, the wells are all of substantially equal dimension and are arranged radially around the axis of the stackholders


150


,


151


, and


152


at 90 degrees from one another. However, the wells may be formed of different sizes and at different angles. Wells may also be specifically shaped to fit the contour of the components, which are to be stored within them. These wells are intended to receive like articles, such as dishes, manufacturing components and the like. The specific shape and size of the well may, therefore, be varied for the particular purpose for which the unit is intended. The wall


163


defining the wells and the outer surfaces of each of the stackholders


150


,


151


, and


152


its outer edge is defined by uniform radius from the center of the stackholders. In this preferred embodiment the wells themselves are defined by a portion of the wall


163


having an arcuate configuration. The arcuate surface is defined by a radius, which is less than half the distance between the center from which an adjacent radius of the well may be measured, thereby providing spacing between the adjacent wells. These dimensions are best illustrated in

FIG. 7

by the dotted line defining the radius at


165


. These centers


165


are close enough to the sidewall


138


to form relatively wide openings


166


with these openings having a width less than the diameter of the wells


164


so as to provide easy access to stacks of items positioned in each well, while at the same time providing sufficient wall surface to secure the stack of items within the well. Each of the stackholders


150


,


151


, and


152


is formed with a top wall


170


that extends entirely across the units with the top wall


170


in the preferred embodiment having essentially a cross like configuration. The top wall


170


is formed with a depression or well


171


extending radially outward from its center. The well


171


may be integrally formed with the stackholders


150


,


151


, and


152


or may be formed as a separate component secured to it. The production method depends largely upon molding processes and costs. This well


171


is formed with a bottom wall


172


and a connecting sidewall


173


extending upwardly from the bottom


172


to the top wall


170


(FIG.


8


). The bottom


172


is formed with a central opening that is coaxial with the openings


139


,


132


and the slot


113


. These wells


171


, in part form a means for interconnecting the stackholders one with the other. The interconnection between the stackholders


152


and


151


, as well as any additional stackholders that might be used is effected by a connector generally illustrated at


180


. The connector


180


is also used to connect the lower most stackholder


150


to the base


100


. These connectors


180


comprise an elongated steel rod


181


having a threaded end


182


and a cap


183


at the end of the rod opposite its threaded end. The cap


183


is preferably molded plastic that is permanently molded to the upper end of the rod


181


. It is formed with upwardly extending flange


184


shaped to permit finger turning, using integrally formed wings that extend outwardly from a center core. The center of the cap


183


is formed with a threaded recess


185


shaped and sized to receive the threaded end


182


of the connector


180


positioned immediately above it. The lower most connector


180


is also provided with a cylindrical open ended molded plastic connector


186


.




Molded plastic connector


186


is positioned in the openings


139


and extends downwardly through the slot


113


(FIG.


9


). The lower end of this connector


186


is engaged by a self tapping screw and washer assembly


187


that secures the slide plate


192


below the flange


114


in sliding engagement with it. The molded plastic connector


186


receives the lower most connector


180


, which extends at least partially down the opening in the plastic connector


186


. The cap


183


of the connector sits and is rotationally engaged with the bottom


172


of the well


171


. Suitable means such as external or sleeve


188


may be used to inter-engage the rod


181


with the bottom


172


in a manner that will permit the rod be threaded downwardly.




The rods


181


of the uppermost stackholders


150


and


151


secure the stackholders in which they are positioned to the stackholder below by threadingly engaging the rod


181


with the threaded recess


185


in the cap


183


immediately below it.




The stackholders


150


,


151


, and


152


are aligned with one another with the lower edge of one resting on and engaging the upper edge of the stackholder immediately below it in a manner to form elongated wells that extend upwardly through each of the stackholders. For this purpose the upper periphery edge of each stackholder may be formed with a shoulder


189


shape and sized to receive a snug fit to the lower periphery of the stackholder immediately above it.




In this arrangement the stackholders may be locked one to the other.




This unit may be stored as shown in

FIG. 6

or may be extended similarly to the arrangement of

FIG. 1

when in use. When the stackholders are extended they may be rotated for easy access to any one of the wells


164


.




The present invention also contemplates use for storage or containers such as bottles in which specially designed stackholders


250


, such as shown in

FIG. 11

are used. In this example, the stackholder


250


is designed to accommodate a series of bottles, such as wine bottles. The stackholder is formed with a base


236


having an outer periphery defined by an edge and a depending skirt


211


that is parallel to and aligned with a base that may be similar to the base


100


of the

FIG. 6

embodiment. It is also formed with an axial opening


239


similar to the axial opening


139


for interengagement with connectors similar to connectors


180


. Suitable means may be provided at spaced intervals about the edge


211


as illustrated at


251


to support a similar stackholder


250


above. The means


251


may comprise an upstanding sidewall segment with its upper end shaped to fit into a corresponding recess in a stackholder above.




The stackholder


250


is formed with a series bottle shaped recesses


252


. These recesses or depressions in the surface


253


of stackholder


250


may have a depth of in the order of 30% to 40% of the diameter of an average 12″ long bottle.




In place of the spacers


251


the arrangements contemplate each stackholder


250


has its depending skirt


211


extending downwardly at spaced intervals to space it from and support it on the next lower stackholder


250


.




The system also contemplates a motorized system in which the unit is tuned by a motor control preferably located below the base.



Claims
  • 1. A storage system for multiple stacks of like articles comprising:a base, a stackholder assembly, and means for interengaging said base and stackholder assembly for movement of said stackholder assembly to and from a position in vertical alignment with said base; said stackholder assembly comprising separable upper and lower stackholder units having facing mating surfaces shaped to permit interengagement thereof, said upper and lower stackholder units having a plurality of aligned means for receiving a stack of like articles that may extend into both upper and lower stackholder units.
  • 2. A storage system as set forth in claim 1 wherein said means for interengaging said base and said stackholder assembly comprises a slide having interengaged components moveable relative to one another with one interengaged component secured to the lower stackholder unit and another interengaged component secured to the base.
  • 3. A storage system as set forth in claim 1 wherein said means for interengaging said base and said stackholder assembly comprises a pivot means with one portion of the pivot engaging the base and another part engaging the lower stackholder unit.
  • 4. A storage system as set forth in claim 1 wherein said stackholder assembly comprises a cylindrical member having a plurality of article receiving compartments.
  • 5. A storage system as set forth in claim 4 wherein said compartments are shaped and sized to receive different width stacks of articles.
  • 6. A storage system for multiple stacks of containers and the like for storage in a cabinet, comprising a base and a stackholder assembly and means for interengaging the stackholder assembly for movement between a position in vertical alignment with the base within a cabinet and a position at least partially outside the cabinet; said stackholder assembly having a plurality of vertically extending compartments of different sizes shaped to receive different size stacks of articles.
  • 7. A storage system for multiple stacks of containers as set forth in claim 6 wherein said stackholder assembly comprises a lower stackholder unit and upper removable modular stackholder units.
  • 8. A dispenser for multiple stacks of containers and the like comprising: a plurality of stack of containersa base to be positioned in a storage area for said containers and the like, a support for said stacks, said support having means for receiving and holding said plurality of stacks, said stacks arranged in spaced columnar relation to one another, said support and base interengaged with one another by a slide mechanism in part engaging said base and in part to said support for movement of said support from and to a vertical alignment with said base.
  • 9. A dispenser as set forth in claim 8 wherein said support has an overall cylindrical configuration and said means for receiving and holding a plurality of stacks comprises wells having sides and dimensions shaped to receive stacks of different sizes.
  • 10. A dispenser for multiple stacks of similar elements comprising a base to be positioned in a storage area, a plurality of upwardly extending like units arranged in stacks,a support for said plurality of upwardly extending units arranged in stacks, said stacks of like units in parallel relation to one another, and means for supporting said support for rotation about an axis parallel to said stacks of like units and for displacing movement parallel to said axis.
  • 11. A stackholder as set forth in claim 1 wherein each of said stackholder units are similar in shape, said stackholder units formed with a top wall and depending sidewalls, with the sidewalls having arcuate spaced segments at a uniform radial distance from a center with inwardly portions of the sidewall defining recesses in turn defining wells when a plurality of units are stacked one above the other.
  • 12. A stackholder as set forth in claim 11 having a plurality of connectors for inter-engaging said units, said connectors extending vertically through the center of said units and having means for inter-engaging with one another.
  • 13. A stackholder as set forth in claim 12 wherein said units are each formed with a centrally located well in which a portion of a connector is located and from which the connector extends downwardly for engagement.
  • 14. A storage system as set forth in claim 6 wherein said vertically extending compartments are arranged parallel to one another.
  • 15. A storage system comprising a base to be positioned in a storage area for containers and the like, a plurality of vertically aligned supports with each support shaped to receive stored articles, each of said supports for receiving in nested relation a plurality of horizontally aligned bottles thereon, a slide mechanism operatively interengaging said base and said vertically aligned supports for movement of said supports to and from vertical alignment with said base.
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