Various embodiments relate to modular storage systems.
The prior art has provided modular storage systems to permit a customer to purchase kitted assemblies to be assembled as a customized storage system.
According to an embodiment, a storage system is provided with a first modular closet storage assembly packaged separately. The first modular closet storage assembly includes a pair of upright side supports to be supported upon an underlying support surface. A first plurality of horizontal cross members interconnects the pair of upright side supports. A second modular closet storage assembly is packaged separately. The second modular closet storage assembly includes only one upright side support to be supported upon the underlying support surface. A second plurality of horizontal cross members interconnects the only one upright side support to at least one of the pair of upright side supports of the first modular closet storage assembly.
According to a further embodiment, a first shelf is supported by the pair of upright side supports and the first plurality of horizontal cross members. A second shelf is supported by one of the pair of upright side supports, the only one upright side support of the second modular closet storage assembly, and the second plurality of horizontal cross members.
According to another further embodiment, each of the upright side supports is further defined as an upright side support assembly with a pair of elongate vertical rails, each with elongate grooves formed along a length, and a series of incrementally spaced apart slots formed within the grooves. At least one horizontal rail interconnects the pair of elongate vertical rails.
According to an even further embodiment, a plurality of connectors is provided, each at a terminal end of one of the first plurality of horizontal cross members or one of the second plurality of horizontal cross members and sized to be inserted into one of the elongate grooves in one of the pair of elongate vertical rails. A plurality of fasteners fastens the plurality of connectors to the pair of elongate vertical rails.
According to another further embodiment, each of the pair of elongate vertical rails and the at least one horizontal rail are hollow with mitered ends. A plurality of corner connectors is each sized to be received in an end of the at least one horizontal rail and an end of one of the pair of elongate vertical rails to interconnect the at least one horizontal rail to the pair of elongate vertical rails.
According to an even further embodiment, a plurality of levelers is each fastened to one of the plurality of corner connectors.
According to another embodiment, a method for retailing a closet storage system provides a first modular closet storage assembly with a pair of upright side supports, and a first plurality of horizontal cross members in a first package. A second modular closet storage assembly with only one upright side support, and a second plurality of horizontal cross members is provided in a second package.
According to another embodiment, a storage assembly is provided with a plurality of upright rails. A pair of horizontal cross members interconnects the plurality of upright rails. At least one shelf is provided, and a pair of connectors is mounted to the at least one shelf so that the at least one shelf can translate relative to the pair of horizontal cross members during installation and fasten to the pair of horizontal cross members.
According to a further embodiment, a pair of channels are formed in the shelf, each sized to receive one of the pair of connectors.
According to an even further embodiment, a first pair of retainers, is each oriented in one of the pair of channels to receive and retain one of the pair of connectors.
According to another even further embodiment, a second pair of retainers, is each oriented in one of the pair of channels to receive and retain one of the pair of connectors.
According to another even further embodiment, the second pair of retainers are each deformable for manual release of the second pair of retainers.
According to another embodiment, a storage assembly is provided with a plurality of upright rails to be supported upon an underlying support surface adjacent to an upright support surface. A pair of horizontal cross members interconnects the plurality of upright rails. A pair of brackets is connected for translation upon the pair of horizontal cross members to attach the pair of brackets to the upright support surface.
According to a further embodiment, the pair of brackets are connected to a rear horizontal cross member of the pair of horizontal cross members.
According to an even further embodiment, a series of slots are formed into the rear horizontal cross member to receive the pair of brackets at various orientations along the rear horizontal cross member.
According to another even further embodiment, each of the pair of brackets has a widened aperture formed therethrough to receive a fastener to attach the pair of brackets to the upright support surface. A width of the widened apertures in combination with a spacing of the series of slots permits alignment of the pair of brackets and installation of the fasteners at a majority of a length of the rear horizontal cross member.
According to another further embodiment, a pair of decorative fascias, is each sized to be supported upon one of the pair of horizontal cross members to conceal a front portion of the pair of horizontal cross members and the pair of brackets.
According to another embodiment, a storage assembly is provided with a plurality of upright rails. A plurality of horizontal cross members interconnects the plurality of upright rails. A plurality of decorative fascias, is each sized to be supported upon one of the plurality of horizontal cross members.
According to a further embodiment, the plurality of decorative fascias are extruded from a polymeric material.
According to another further embodiment, the plurality of decorative fascias are sized to provide an interference fit upon the plurality of horizontal cross members.
According to another embodiment, a storage assembly is provided with a plurality of upright rails, each with elongate grooves formed along a length, and a series of incrementally spaced apart slots formed within the grooves. A plurality of drawer rails, each with hooks sized to be received within the series of slots, attach to the plurality of upright rails at various height orientations along the plurality of upright rails. A drawer assembly is connected the plurality of drawer rails to translate relative to the plurality of upright rails.
According to another embodiment, a storage assembly is provided with a plurality of upright rails. A plurality of horizontal cross members interconnects the plurality of upright rails at various heights along the plurality of upright rails. A pair of brackets is provided with a pair of fastener patterns to be fastened to the plurality of horizontal cross members at two different locations. A clothing rod is attachable to the pair of brackets.
According to a further embodiment, one of the pair of fastener patterns is formed axially in a proximal end of the corresponding bracket, and the other fastener pattern is formed laterally through the corresponding bracket. A receptacle is provided on a distal end of the corresponding bracket, sized to receive one end of the clothing rod.
According to another embodiment, a storage assembly is provided with a plurality of upright rails. A plurality of horizontal rails interconnects the plurality of upright rails at a distal top end of the plurality of upright rails. A plurality of horizontal cross members interconnects the plurality of upright rails at various heights along the plurality of upright rails. A pair of brackets are adapted to be fastened to the plurality of horizontal rails or the plurality of horizontal cross members. A clothing rod is attachable to the pair of brackets.
According to a further embodiment, each of the plurality of horizontal rails is provided with a vertically oriented fastener pattern. Each of the plurality of horizontal cross members is provided with a horizontally oriented fastener pattern.
According to an even further embodiment, a vertical fastener pattern is formed axially in a proximal end of each bracket to fasten to the vertically oriented fastener pattern of the plurality of horizontal rails. A horizontal fastener pattern is formed laterally through each bracket to fasten to the horizontally oriented fastener pattern of the plurality of horizontal cross members. A receptacle is provided on a distal end of the bracket, sized to receive one end of the clothing rod.
According to another embodiment, a storage assembly is provided with a plurality of upright rails. A plurality of horizontal cross members interconnects the plurality of upright rails at various heights along the plurality of upright rails. A pair of brackets is attachable to the plurality of horizontal cross members to extend from the corresponding horizontal cross member, with a receptacle provided on a distal end of each bracket, and a post extending from within each receptacle. A clothing rod is sized to be received within the receptacles of the pair of brackets, with a groove formed lengthwise in the clothing rod to engage the post for alignment of the clothing rod.
According to a further embodiment, engagement of the posts of the pair of brackets with the clothing rod limits rotation of the clothing rod.
According to another further embodiment, the posts of the pair of brackets are sized with an interference fit within the groove to fasten the clothing rod to the pair of brackets.
According to another embodiment a storage system is provided with a first modular closet storage assembly packaged separately. The first modular closet storage assembly is provided with a pair of upright side supports to be supported upon an underlying support surface, each with a plurality of upright rails, each with elongate grooves formed along a length, and a series of incrementally spaced apart slots formed within the grooves. A first plurality of horizontal cross members interconnects the pair of upright side supports. A second modular closet storage assembly is packaged separately. The second modular closet storage assembly provides only one upright side support to be supported upon the underlying support surface, with a plurality of upright rails, each with elongate grooves formed along a length, and a series of incrementally spaced apart slots formed within the grooves. A second plurality of horizontal cross members interconnects the only one upright side support to at least one of the pair of upright side supports of the first modular closet storage assembly. A first shelf with a first pair of channels formed therein, is supported by the pair of upright side supports and the first plurality of horizontal cross members. A second shelf with a second pair of channels formed therein, is supported by one of the pair of upright side supports, the only one upright side support of the second modular closet storage assembly, and the second plurality of horizontal cross members. A first pair of connectors is mounted to the first plurality of horizontal cross members to be received in the first pair of channels during installation. A second pair of connectors is mounted to the second plurality of horizontal cross members to be received in the second pair of channels during installation. A first pair of retainers is each oriented in the first pair of channels to receive and retain the first pair of connectors. A second pair of retainers is each oriented in the second pair of channels to receive and retain the second pair of connectors. A pair of brackets is connected for translation upon a rear horizontal cross member of the first plurality of horizontal cross members or the second plurality of horizontal cross members, to attach the pair of brackets to an upright support surface. A plurality of decorative fascias, is each sized to be supported upon one of the first plurality of horizontal cross members or second plurality of horizontal cross members. A plurality of drawer rails, each with hooks sized to be received within the series of slots attaches to the plurality of upright rails at various height orientations along the plurality of upright rails. A drawer assembly is connected to the plurality of drawer rails to translate relative to the plurality of upright rails. A pair of clothing rod brackets with a pair of fastener patterns is fastened to the plurality of horizontal cross members at two different locations, with a receptacle provided on a distal end of each bracket, and a post extending from within each receptacle. A clothing rod is sized to be received within the receptacles of the pair of clothing rod brackets, with a groove formed lengthwise in the rod to engage the post for alignment of the clothing rod.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
Closet storage systems incur significant shipping expenses when shipped assembled. A significant cost-savings is provided to the end user by packaging a closet storage system disassembled. A disassembled closet storage system can be packaged relatively compact, which is often referred to as a flat-pack assembly, such as a flat-pack drawer assembly.
Closet storage furniture is often limited in flexibility. Conversely, modular closet storage systems are often difficult to assemble, and are limited in structural capabilities.
As illustrate in
Referring again to
Referring now to
Referring again to
The modular storage assembly 42 includes a plurality of horizontal crossbars interconnecting the side support assemblies 44, which are provided by a top front crossbar 56, a top rear crossbar 58, and a lower crossbar 60. The modular storage assembly 42 also includes a top shelf 62, which is supported by the pairs of side support assemblies 44 and the top crossbars 56, 58. The modular storage assembly 42 is a primary storage assembly 42 that is packaged separately for providing closet storage or a unit of closet storage.
The modular storage system 40 also includes secondary modular storage assemblies 64 that are packaged separately than the primary storage assembly 42. The secondary modular storage assembly 64 is provided as a kit that is similar to the primary storage assembly 42. The secondary modular storage assembly 64 includes only one side support assembly 44, and the crossbars 56, 58, 60 and the shelf 62. Only one side support assembly 44 is provided in the secondary storage assembly 64, because the secondary storage assembly 64 is assembled to the primary storage assembly 42. The modular storage system 40 is repeatable in that the end user purchases one prepackaged kit for the primary storage assembly 42 and then a prepackaged secondary storage assembly 64 for each successive unit with the system 40. The system 40 avoids the redundancies of having extra side support assemblies 44 between adjacent units.
Referring again to
The modular storage assembly 42 is supported directly upon the floor to avoid distributing all of the applicable loading to a wall. The modular storage assembly 42 is a closet storage assembly 42 and therefore, is conveniently installable adjacent to a wall within the closet.
Referring now to
The modular storage assembly 42 is configured to receive and support various closet accessories at various orientations. The accessories can be prepackaged in separate kits so that the end customer can select and modify the modular storage system 40.
While various embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
This application claims the benefit of U.S. provisional application Ser. No. 62/906,154 filed Sep. 26, 2019, the disclosure of which is hereby incorporated in its entirety by reference herein.
Number | Date | Country | |
---|---|---|---|
62906154 | Sep 2019 | US |