Disclosed herein are modular storage systems for appliances.
Household appliances, such as refrigerators, freezers, beverage coolers, etc., typically have multiple shelves to allow for food storage. These shelves may be removable and adjustable in height to allow a user to create a custom shelf arrangement within the appliance.
An adjustable refrigeration rack system may include a pair of parallel shafts arranged on a rear interior cabinet side of a refrigerator, a plurality of pairs of attachment mechanisms, each attachment mechanisms having one attachment mechanism arranged on one rail, and another arranged at equal height on the other rail, the attachment mechanisms configured to hold a shelf and selectively engage the respective shafts, and a drive mechanism configured to drive the shafts vertically, wherein movement of the shafts causes movement of the shelf arranged on the attachment mechanisms selectively engaged with the shafts, but not movement of a shelf arranged on the attachment mechanisms unattached to the shafts.
In one example, the drive mechanism is configured to rotate the shafts, the shafts being threaded and configured to engage a shaft opening defined by the attachment mechanisms.
In another embodiment, each attachment mechanism includes a clamping mechanism having two halves, each of the halves defining half of the shaft opening and configured to engage the shaft when the halves are in an engaged state, and disengage the shaft when the halves are in a spaced disengaged state.
According to a further embodiment, at least one spring arranged between the halves and configured to bias the halves in the engaged state.
In one example, the clamping mechanism includes a rotatable cam arranged on a side of the halves and having a lever portion configured to push the halves apart, creating a gap between the halves to create the disengaged state.
In another embodiment, wherein the halves include vertically spaced bars along an outside of the halves opposite the side defining the shaft opening.
According to a further embodiment, a pair of shaft supports, one arranged on each side of the shaft and each shaft support, define a plurality of equidistantly spaced and sized perforations.
In one example, the bars are configured to selectively engage the perforations of the shaft supports when the attachment mechanism is in the disengaged state such that the shaft support supports the attachment mechanism.
In another embodiment, the drive mechanism includes a central gear arranged on a central shaft extending between the pair of parallel shafts and a worm gear arranged at each parallel shaft and fixed to the central shaft such that rotation of the central shaft activates each worm gear to rotate the parallel shafts.
According to a further embodiment, the drive mechanism includes a gear motor and wherein the central shaft is selectively rotated in each of the clockwise and counterclockwise directions by the gear motor.
An adjustable refrigeration rack system may include a pair of parallel shafts arranged on a rear interior cabinet side of a refrigerator, a plurality of attachment mechanisms, each attachment mechanism having one attachment mechanism to selectively engage a respective one of the parallel shafts and configured to hold a shelf and selectively engage the respective shafts, and a drive mechanism having a central gear arranged on a central shaft extending between the pair of parallel shafts and a worm gear arranged at each parallel shaft and fixed to the central shaft such that rotation of the central shaft activates each worm gear to rotate the parallel shafts, the drive mechanism configured to drive the shafts vertically, wherein movement of the shafts causes movement of the shelf arranged on the attachment mechanisms selectively engaged with the shafts.
In one example, the drive mechanism includes a gear motor and wherein the central shaft is selectively rotated in each of the clockwise and counterclockwise directions by the gear motor.
In another embodiment, the drive mechanism is configured to rotate the shafts, the shafts being threaded and configured to engage a shaft opening defined by the attachment mechanisms.
According to a further embodiment, the attachment mechanism is configured to causes movement of the shelf arranged on the attachment mechanism selectively in an engaged state with the shaft, but not movement of a shelf arranged on the attachment mechanism when in a disengages state with the shaft.
In one example, each attachment mechanism includes a clamping mechanism having two halves, each of the halves defining half of the shaft opening and configured to engage the shaft when the halves are in an engaged state, and disengage the shaft when the halves are in a spaced disengaged state.
In another embodiment, at least one spring is arranged between the halves and configured to bias the halves in the engaged state.
According to a further embodiment, the clamping mechanism includes a rotatable cam arranged on a side of the halves and having a lever portion configured to push the halves apart, creating a gap between the halves to create the disengaged state.
In one example, the halves include vertically spaced bars along an outside of the halves opposite the side defining the shaft opening.
In another embodiment, a pair of shaft supports, one arranged on each side of the shaft and each shaft support, defines a plurality of equidistantly spaced and sized perforations.
According to a further embodiment, the bars are configured to selectively engage the perforations of the shaft supports when the attachment mechanism is in the disengaged state such that the shaft support supports the attachment mechanism.
The embodiments of the present disclosure are pointed out with particularity in the appended claims. However, other features of the various embodiments will become more apparent and will be best understood by referring to the following detailed description in conjunction with the accompanying drawings in which:
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
In household appliances, such as refrigerators, freezers, etc., full height flexibility of the shelves is important to users. However, manually adjusting the shelves often requires removal of all of the items currently being stored on the shelf to be moved, as well as angling the shelf to remove it from a rail at the rear of the appliance.
Disclosed herein is a modular storage system designed to move shelves up and down without requiring the shelf to be emptied of all contents. That is, a fully loaded shelf may move vertically, saving the user time and effort. The shelf may be relocated at any vertical location within the cabinet of the appliance, allowing for flexible storage space for the user. Two or more rails may be arranged at the back interior side of the cabinet. The shelf may have arms on opposite sides, where the rails are configured to receive the two ends of the shelf side arms. The rail engages with a slider or attachment mechanism that includes an engagement mechanism configured to selectively engage and disengage a shaft arranged parallel to the respective rail. The slider may be moved by a motor and controlled by a single button, or via control at a mobile app.
The shelves 112 are held in place on one of two parallel rails 118, including a first rail 118a and a second rail 118b. The rails 118 may include a ladder-like formation where consistently spaced openings in the rails 118 are configured to receive prongs from the arms of the shelves 112 in order to maintain the shelves 112 at a fixed and stable position within the cabinet of the appliance 102. The rails 118 are attached to the shaft mechanism 105, which is configured to selectively engage with the attachment mechanism 108.
The attachment mechanism 108 may selectively engage the shaft mechanism 105 (specifically a shaft support 148 as best illustrated in
The modular storage system 104 may include a controller 128 to control the components herein such as motors, gears, sensors, etc. The controller 128 may include the machine controller and any additional controllers provided for controlling any of the components of the appliance 102. For example, the controller 128 can include the machine controller and a motor controller. Many known types of controllers can be used for the controller 128. It is contemplated that the controller 128 is a microprocessor-based controller that implements control software and sends/receives one or more electrical signals to/from each of the various working components to implement the control software. As an example, proportional control (P), proportional integral control (PI), and proportional derivative control (PD), or a combination thereof, a proportional integral derivative control (PID), can be used to control the various components of the appliance 102. The controller 128 may also include or be coupled to a memory configured to include instructions and databases to carry out the systems and processes disclosed herein.
The controller 128 may receive data and commands from the system components and may also have an antenna for wireless communication with the devices within the appliance 102, as well as device remote from the appliance 102. In one example, the controller 128 may receive commands from switches on or within the appliance 102 to move the shelves 112. Additionally or alternatively, the controller 128 may receive commands from a mobile application on device remote from the appliance 102.
The shaft support 148 may define a plurality of perforations 157 configured to selectively receive portions of a clamping mechanism 150 when the clamping mechanism 150 is in an unclamped state, as illustrated best in
As best illustrated in
Referring to
The halves 151 of the clamping mechanism 150 may each define a vertical wall adjacent to the cam mechanism 152 such that a first wall 161 on one half 151 is parallel to a second wall 163 on the other half 151. The cam mechanism 152 may include a washer 145 and a cam 153 arranged thereon. The cam mechanism 152 may be centered between the two walls 161, 163. One of the walls 161, 163 may extend from the clamping mechanism 150 further than the other. The washer 145 may be arranged within the walls 161, 163. The cam 153, which includes a lever portion, may be collinear with at least one of the walls 161, 163, but not with the other. In the example shown in
The motor 140 may rotate the cam 153. When a lever portion 165 of the cam 153 extends toward the second wall 163, the lever portion 165 may extend over the wall 163, as shown in
As best illustrated in
Referring back to
The engagement portion 142 may include bearings, rollers, supports, etc., to aid in sustaining the engagement portion 142 within the shaft support 148 and on the shaft 106. Moreover, in the disengaged stated, the clamping mechanism 150 may engage with the shaft support 148 to maintain the shelf 112 thereon. Thus, in the engaged state, the attachment mechanism 108 is engaged with the shaft 106. In the disengaged state, the attachment mechanism 108 is locked and resting on the shaft support 148.
The mobile device 200, which may be any device such as a cellular phone, tablet, personal computer, etc., may communicate with the controller 128 of the appliance 102 via a wireless network. Upon receiving instructions from the mobile device 200 via the application, the controller 128 may instruct various components of the modular storage system 104. These instructions may include instructions to the motors 140, attachment mechanisms 108, as well as the drive mechanism 120. In one example, should the user select to increase the height of the bottom shelf 112, the controller 128 may instruct the motors 140 of the attachment mechanism 108 of the bottom shelf 112 to rotate the cams 153 and, such that the clamping mechanism 150 moves to a clamped position. Once the attachment mechanism 108 is in an engaged state, the controller 128 may instruct the drive mechanism 120 to rotate the shafts 106. The shelf 112 may then move upwards as the shaft 106 rotates in the first direction. Once the shelf 112 reaches its desired position, which may be indicated via sensors, the controller 128 may instruct the drive mechanism 120 to cease rotation of the shaft 106 and for the motors 140 of the attachment mechanism 108 to rotate the cam 153 so that the attachment mechanism 108 may disengage the shaft 106 and engaged with the shaft support 148.
The modular storage system 104 may also be controlled by switches arranged either inside or outside of the appliance 102 such that actuation of a switch in a certain direction may indicate the movement of that switch. The user may move a switch corresponding to a respective shelf 112 in an upward position to move the shelf 112 up. Once the shelf 112 reaches its desired location, the user may move the switch to a neutral position. Conversely, the user may move the switch downward to move the shelf 112 down. The shelves 112 may be moved up and down when fully loaded, thus allowing the user to easily customize storage without having to unload items from the appliance 102.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
For purposes of description herein the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the device as oriented in
The descriptions of the various embodiments have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
The flowcharts and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present disclosure. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
This application claims the benefit of U.S. provisional application Ser. No. 63/152,916 filed Feb. 24, 2021, the disclosure of which is hereby incorporated in its entirety by reference herein.
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Number | Date | Country |
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208154913 | Nov 2018 | CN |
111481001 | Aug 2020 | CN |
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Entry |
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Translation for CN208154913 (Year: 2018). |
Number | Date | Country | |
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20220268512 A1 | Aug 2022 | US |
Number | Date | Country | |
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63152916 | Feb 2021 | US |