Maintenance and repair tasks such as painting, sanding, gutter cleaning, and fixture replacement require the use of specialized tools in hard to reach areas. In many such cases, the user must operate specialized equipment while using a ladder, which can greatly increase the duration and inconvenience of completing the task at hand, as well as being potentially unsafe. If a particular task requires several specialized tools, it is likely that the operator will need to dismount the ladder each time he or she desires to switch tools. Additionally, the ladder must be repositioned often as it provides only a small reachable work space. Many times the ladder simply cannot be placed in an appropriate area to complete a task due to uneven ground or obstacles, which make completing the task near impossible. In other cases, homeowners or service providers must work in areas low to the ground, requiring extensive bending or kneeling, both of which can become physically taxing.
One solution to this problem is the use of extension poles. Fixed length extension poles are common, and are often used for tasks such as painting. In addition, telescoping extension poles are well known in the art, as in U.S. Pat. Nos. 5,729,865 and 6,546,596. In a typical telescoping extension pole, an outer tube holds an inner tube which can be extended to a desired length and locked into place. Such devices are useful, for example, as tool extenders to extend the reach of a user for the application of a tool such as a paint roller. These prior art extension poles are not suitable for use with power tools because they do not include power transmission means.
Also known in the art are bar clamps and spreader tools. Spreaders and bar clamps typically consist of two jaws attached to a fixed-length bar. Each jaw has at least one surface that defines a plane that is fixed in parallel to at least one surface of the other jaw, with one jaw attached to one end of the spreader tool or bar clamp in a fixed fashion, and the other jaw attached in an adjustable manner. For bar clamps, the parallel surfaces must face each other, and the adjustable jaw is adjusted to apply compression pressure on one or more objects within the clamp like a vise. For spreader tools, surfaces facing away from each other are required, and the adjustable jaw is adjusted to apply outward pressure, thereby spreading two surfaces or objects apart. Combined bar clamp/spreader tools (e.g., Jet 70412 parallel clamp, Irwin Quick-Grip bar clamp/spreader) are known, in which reversible jaws allow conversion from a bar clamp to a spreader tool, and vice versa.
Many configurations of these devices exist. For example, very simple bar clamps use a single screw axle to attach the jaws in a vise-like fashion. Other bar clamps utilize two or three bars to attach and stabilize the jaws; a screw axle fits snugly with the interior of the adjustable jaw allows force to be applied to move the adjustable jaw, while the additional bars have smooth surfaces and act only to stabilize against rotation and torsion of the jaws. Yet other bar clamps (e.g. Irwin Quick-Grip 5412, Jorgensen 33412 One-Handed bar Clamp, Dewalt DWHT83139 Bar Clamp) utilize a squared bar of fixed length, and use ratcheting grips to move and tighten the adjustable jaw. Other version use bars with notches or holes, and use pins or similar mechanisms to lock the adjustable jaw in place relative to the bar (e.g., Jorgensen style 3700 light-duty bar clamp, Irwin light-duty bar clamp). These lighter-duty versions will often utilize a C-clamp type of structure, with the actual contact surface of the jaw attached to a secondary screw axle to allow fine adjustment of the jaw position.
These prior art bar clamps and spreader tools have limitations. For example, most reversible bar clamps/spreader tools require that you take off the adjustable jaw and flip it around to change the function of the device from spreader to clamp and back again. This can be tiresome and can be made more efficient. Known bar clamps can only apply pressure along one direction and in one orientation. And all of these bar clamps/spreader tools are limited in range according to the length of the bar they utilize. Longer spreader vices are long, unwieldy, and difficult to store. At the same time, the shorter spreader vices can be too short to accomplish the desired task. This requires users to purchase a collection of bar clamps/spreader tools in a variety of lengths.
The invention is a set of modular telescoping tools. A first preferred embodiment is a power-transmitting telescoping extension pole, to which various specialized tools, including power tools, may be attached. A second preferred embodiment is a set of telescoping bar clamps and spreader tools.
A power-transmitting extension pole allows users to operate specialized tools, such as power tools, via a power-transmitting extension pole. The user need not place or climb ladders or bend down to operate equipment in hard to reach areas; rather, the user attaches the desired tool to the power-transmitting pole and simply uses the extension capabilities of the pole to position and operate the tool in such areas. This eliminates the need for ladders to complete jobs high above the head, as the tool can simply be raised above the head with the extension pole. It eliminates the need to bend or contort to reach low areas, as the pole can simply be pointed down to the area. The invention could include features which allow for the positioning and adjustment of tool position while secured on the pole. In addition, the extension power pole can take on a number of configurations which make it possible to efficiently switch tools during the completion of a task. Power is transmitted from the proximal handle of the pole, held by the user, to the distal end of the pole, which secures the tool itself. A number of potential drive mechanisms and configurations make it possible to incorporate a wide range of tools on the extension power pole, including battery, cord, and air-operated power tools, specialized instruments like brushes and concrete trowels and others. The extension power pole could be used in an infinite number of home, lawn, and work-related tasks such as painting, sanding, scraping, cleaning, concrete finishing, and landscaping.
With respect to the extension pole embodiment, the apparatus comprises an inner tube and outer tube, wherein the outer tube receives said inner tube. On one end of the pole, preferably the out tube, is a user handle, which may have additional power or control features depending on the specific embodiment of the extension pole. The distal end of the pole is outfitted to hold and secure the tool to be used. The tool is secured through a coupling at the tool-end of the pole. The tool may be specialized with a dedicated coupling to the pole, or may be a general purpose version of the tool (i.e., one normally used in a hand-held manner without attachment to the extension pole), in which case the tool-end coupling will be specialized to hold and convey power to the tool. The pole itself can be different lengths, depending on the intended use and how far away the user would like to operate the tool, but will typically be between one and three meters in length. The extension pole has a power transmission, such as an electrical conduit or mechanical transmission, that is capable of transmitting power from the user-end of the pole to the tool-end of the pole. In embodiments where the coupling at the tool-end of the pole is specialized to couple to a general purpose version of the tool, this allows the tool to receive power and operate without direct connection to its usual power source. The coupling at the tool-end of the pole could take on a number of different configurations to accommodate a number of different tools and uses, such as those from different manufacturers and with different functions. A wide variety of tools could be adapted to use with the invention, such as heavy duty wire brushes or power drills. Due to the range of potential uses of the device, the potential configurations are extensive.
In some configurations, the extension power pole could have a battery pack at the user-end of the pole to supply power to tools at the tool-end. The power from the battery pack could be relayed to the tool via internal or external power cords, in cases where an external power cord would not impede the function of the device. Additionally, the power could be relayed via a sliding mechanism or other mechanical transmission housed inside or outside the hollow tube of the extension pole. If desired, solar cells could be outfitted to the exterior of the extension pole to aid in recharging the battery pack. The weight of the battery pack at the user-end of the extension pole would help counterbalance the weight of the tool at the opposing end, increasing the ease of use of the pole.
In other configurations, the extension power pole could derive electrical power from a cord plugged into a power outlet. In such configurations, the pole could have additional features such as a power outlet, for other power tools to plug into, or a cord reel to take up and house the power cord when the pole is done being used.
In these configurations, it is possible to incorporate additional features, such as adapters at the tool-end of the device to fit a number of different tools to the extension pole. A swivel and locking feature could be added to the tool-end of the device to allow the user to decide the appropriate position of the tool and then lock it into that position. Such a mechanism could be set manually prior to use at the tool-end, or could be adjusted at the handle during use. Additional adjustment settings could be implemented in the pole such as variable speed or direction reversal triggers.
In still other configurations, the extension pole could be manually powered by transmitting a rotational force via assemblies enclosed inside the hollow tube or outside the tube. Such manual power could be supplied at the user end by mechanisms such as squeeze grips, a rotating handle, or slide mechanisms. Such configurations would be ideal for situations such as pruning and grabbing. Rotational power transmission mechanisms could also be used to implement an articulation feature on any number of configurations.
Because the extension pole is hollow, it is also possible to use fluid flow in many configurations. Fluid could be conveyed inside the pole tube itself, with power transmission assemblies operating outside the tube. Possible uses of fluid include cleaning and spraying fluids, hydraulic fluid to activate hydraulic features in a tool on the tool-end of the pole, or vacuuming functions. Compressed air could also be conveyed through the extension pole to operate air-powered tools.
These configurations and features can be combined almost endlessly. One possibility is for an extension pole transmission shaft assembly, which allows for multiple different adapters or tools to be outfitted to the tool-end and multiple different drive mechanisms, such as battery packs or manual power transmission subassemblies, to be outfitted to the user-end of the device. Additional possibilities exist to combine multiple power mechanisms to add additional functionality to a tool. One such example is a vacuuming device, powered via air flow through the main hollow tube of the extension pole, with an additional external power transmission assembly (such as a rotational transmission assembly) that provides articulation, so the vacuum can be utilized in many difficult to reach spaces.
A related variation of the invention is a modified bar clamp/spreader tool utilizing a telescoping tube assembly. In the simplest embodiment, the invention comprises a telescoping tube and a set of jaws, wherein the telescoping tube includes a first shaft having a first diameter, a second shaft having a second diameter that is less than the first diameter, and a locking mechanism. The first shaft and second shaft are fitted together and arranged along a common axis such that at least a portion of the second shaft lies within the first shaft, with said first shaft and second shaft being movable in relation to one another along the length of the common axis. The set of jaws is comprised of a first jaw and second jaw, wherein the first jaw is attached to the first tube of the telescoping pole, and the second jaw is attached to the second tube of the telescoping pole. The telescoping pole may be extended or collapsed as needed to vary the width of the clamp/spreader. A locking mechanism holds the two shafts in a fixed position.
Extension Power Pole
In general, the device comprises an extendable pole, a user-end interface, and a tool-end interface, and a transmission embedded within the extendable pole, said transmission coupled to both the user-end interface and the tool-end interface.
The user-end can be attached to a type of power source, such as a battery pack or power outlet, or can have features such as squeeze grips or rotational capabilities to provide manual power. Additionally, the user-end interface may be equipped with additional features such as triggers to control position of the tool-end of the device and the speed or directionality of the tool at the tool-end of the device. The user-end can be fixed to one type of power source permanently, such as a built-in battery, or can have multiple power sources, such as a battery pack and manually powered squeeze grips, or can be modular to allow for different combinations of power sources, including removable battery packs.
The tool-end of the device can couple to an instrument or tool. In some embodiments, the device can permanently hold one type of tool. In other embodiments, the coupling can be modular to allow for different tools to be coupled to the extension pole. The tool-end may be equipped with other features, such as a pivoting function to allow for different orientations of the tool. These features could be permanent or modular.
The two interface ends of the device are connected by an extendable pole, in some configurations a hollow tube. The extendable pole comprises a plurality of telescoping tubes or shafts. After the extendable pole is extended to a desired length, the telescoping sections of the pole can be locked into place by locking devices affixed to the pole. In addition, the tube could be equipped with additional features such as solar power cells to aid in recharging batteries or powering the drive functions. The tube can, in some cases, house internal components which may transmit power from the user-end to the tool-end.
Extension Pole
The extendable pole is comprised of at least two sections, including an outer pipe or tube that receives an inner pipe or tube. In most embodiments, the inner pipe will be the distal, “tool-end” section of the pole 503, and the outer pipe will be the proximal, user-end of the pole 504. This distal end slides freely within the larger proximal section of the pole 504 but can be locked into place via an extension lock 505 on the side of the extension pole, as shown in
The extension pole components could be made of a number of different materials including fiberglass, aluminum, steel, carbon fiber, resins, plastics, or other lightweight, strong materials. The pole may be made of a single material, or composed of a plurality of materials to optimize weight and strength. For example, the majority of a pole section may be made of one material, with reinforcing elements distributed as rods or strands extending through the primary material. The pole surfaces may be smooth, grooved, or articulated, depending on design choices made for a particular embodiment. The tubes of the pole may also be rotationally fixed in relation to one another, or may be free to rotate in relation to one another.
A person of skill in the art will recognize that other variations on this basic structure are possible. For example, the tube could be comprised of several sections for additional functionality, as illustrated in
Locking Mechanism
Each embodiment of the invention utilizes a locking mechanism of some kind to hold the extension pole tube sections in place. In most embodiments, the locking mechanism will be an extension lock 505. A person of skill in the art will recognize that a wide variety of extension locks 505 are suitable for use with the current invention. Many different extension pole locking devices exist in the prior art and may be employed with the different configurations of the current invention. Examples of such locking mechanisms include various detent locking devices, threaded collets, poles manufactured with deformations or eccentric locking surfaces, spring-loaded toggle clips, positioning holes with spring-loaded buttons, and locking pins, including threaded pins or screws and concentric overcenter actuation pins, collar locks, and slider catches.
Power Supply and Transmission
The power for operating tools at the tool-end of the device can be supplied in a number of ways. In some configurations of the device (e.g.,
In mechanical transmission configurations, the extension pole can be powered mechanically through features on the user-end of the device. Such features could include a rotating handle piece 501, squeeze grips 601 cranks, hand wheels, slide handles and the like. There are many potential mechanisms by which power from a power supply can be relayed mechanically from user-end to tool-end.
One possibility is internal or external sliding mechanisms to mechanically transfer manual inputs at the user-end of the pole into rotational energy at the tool-end of the pole. Three embodiments of such a mechanical transmission mechanism can be seen in
Solar Energy Power Capabilities
Some configurations of the invention may also include a component to harness solar energy. In one possible embodiment, the exterior of the extension pole could be fitted with solar cells which could transmit power to a power source, such as a battery pack. Power harnessed from the solar cells could be used to recharge the power component of the extension pole during non-use or provide longer battery power life during use. Another possible embodiment is a holding stand for the extension pole when not in use, which is fit with an outer surface which can reflect and concentrate solar energy. In one possible configuration, the stand has a holding feature to keep the pole in place, an outer surface that reflects and concentrates solar energy onto the solar cells of the extension pole. In addition, some embodiments of the solar charging features would include a charging diode to prevent over-charging of the battery or batteries.
Tool Attachment
The extension power pole can be manufactured and/or used with one tool permanently attached. But in preferred embodiments, the extension pole's coupling mount is adapted to a modular design that allows for multiple tools to be attached to the pole.
Tool Positioning Functionality
In some embodiments of the invention, the coupling mount at the tool-end of the device is adapted to allow oriented at specific positions offset from the plane of the extension pole for ease of use during operation. One possible design is shown in
In additional embodiments, the tool swiveling mechanism could be manually controlled or could be powered from the user-end of the pole. One possible embodiment of the swivel mechanism, as depicted in
In other embodiments, the device may utilize articulation of the tool-end to improve maneuverability. One possible configuration for articulation is illustrated in
Additional Extension Pole Features
The extension pole can be attached to a near endless number of different tools. Some such tools perform functions include sanding, drilling, trimming, sawing, vacuuming, caulking, painting, grabbing, shearing, pruning, and washing, as illustrated in
An additional possible design is shown in
This embodiment of the extension power pole could be comprised of two hollow tubes 9 and which telescope freely one inside the other. The proximal end 10 of the inner telescoping tube 11 could be slanted such that the internal power cord 4 would not be caught or pulled when the pole is extended and retracted. To lock the telescoping tubes in place to prevent unwanted sliding, a series of slots 15 are present on the inner telescoping tube wall and a corresponding peg feature 14 is present on the outer telescoping tube. The peg 14 is controlled by a toggle mechanism 13 on the outer tube that biases the peg into the inner tube slot 15 and locks the two tubes together, preventing any unwanted sliding. A button at one end of the toggle 13 is depressed, the toggle pivots and the peg 14 is removed from one of the holes 15, thus unlocking the telescopic poles allowing the assembly to be extended or retracted as desired.
The internal rotational energy drive transmission assembly comprising the telescopic drive parts 8 and 12 extends through the length of the extension pole and extends and retracts in tandem with extending and contracting the outer telescopic tubes 9 and 11. The end of the extension pole could, in some configurations, be a modular system designed to hold different tools.
The embodiment illustrated by
Bar Clamp and Spreader Tool
An important second variation on the telescoping tool concept is a bar clamp or spreader tool 600 utilizing a telescoping tube as its spine.
The embodiment shown in
In a distinct embodiment of the invention, shown in
Squeeze Grip Extension Mechanism
There are other possible embodiments of the squeeze grip extension mechanism. In one alternate embodiment the squeeze grip will be used to rotate a thumb screw. When the thumb screw is tightened the metal shafts will be unable to extend. When the thumb screw is loosened, the metal shafts will be free to extend or retract. Another alternate embodiment could involve the use of a slider catch to lock the extension and retraction of the spreader vise.
Many variations of the invention are possible. For example, the telescoping tube could include a drive mechanism to expand and contract the telescoping tube.
Rotational Extension Mechanism
In a turnbuckle-like embodiment of the invention, the tube assembly comprises a set of two internal shafts and a set of two external tubes, with, two clamp/spreader jaws, one jaw attached to each end of the tube assembly. The internal shafts are capable of telescoping, but each is rotationally fixed in relation to its partner shaft. The same is true of the external tubes in relation to each other. The distal ends of the internal shaft are threaded, and the external tube assembly comprises two threaded caps, one threaded cap fitted within each tube assembly in a fixed manner relative to the external tube assembly. Rotational force applied to the external tube assembly is converted by the threaded caps to longitudinal force on the internal shafts, such that the two clamp/spreader jaws widen or narrow when the external tube assembly is rotated.
Quick Action Clamps
Another type of clamping attachment for the bar clamp/spreader tool is attachment of subsidiary bar clamps 640. These clamps, shown in
The clamping mechanism of the spreader vise does not need to rely on pressing handles.
In yet another embodiment, each of the first and second shafts of the telescoping tube assembly has its own set of adjustable jaws, arranged so that each tube may be clamped to an object, and the distance between the objects may be controlled by adjusting the telescoping tube. In another embodiment, the telescoping tube has notches arranged in regular, equidistant intervals, and the clamp/spreader jaws are comprised of removable plates with one or more locking pins that fit into the notches.
Three Dimensional Frame
By attaching multiple telescoping tubes end-to-end with connecting joints, the device can be configured into a three dimensional frame as seen in
This invention relates to telescoping extension poles integrated with various tools. This application claims benefit under 35 U.S.C. §120 of the filing dates for applications Nos. 61/790,504 and. 61/790,565, both filed Mar. 15, 2013.
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Number | Date | Country | |
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20140259534 A1 | Sep 2014 | US |
Number | Date | Country | |
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61790504 | Mar 2013 | US | |
61790565 | Mar 2013 | US |